Polyacrylamide granulating device

By using the extrusion granulation and moisture removal technology of the polyacrylamide granulation device, the problems of uneven granulation and high moisture content of polyacrylamide were solved, achieving uniform granulation and reduced moisture content, thus improving production efficiency.

CN223849679UActive Publication Date: 2026-01-30SHANDONG NUOER BIOLOGICAL TECH
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Patent Information

Application Number
CN202520452417.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-01-30
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

Existing technologies struggle to effectively control the uniformity of polyacrylamide granulation and reduce its high water content, leading to problems such as adhesion and uneven granulation.

Method used

A polyacrylamide granulation device is used, which combines dynamic extrusion speed and shaft rotation with extrusion granulation. The device utilizes the cooperation of the die and scraper to achieve uniform granulation of the material and squeeze out moisture during the extrusion process, thereby reducing the moisture content of the material.

Benefits of technology

This method achieves uniform granulation of polyacrylamide and effective removal of moisture, simplifies subsequent drying processes, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of production equipment, in particular to a polyacrylamide granulating device, which comprises an outer cover, a granulating mold, a pressing column, a scraper blade, a motor and a water collecting table, the granulating mold is fixedly connected in the outer cover, the pressing column is connected in the granulating mold in a sliding manner so as to press materials in the granulating mold out of the granulating mold, and the scraper blade is rotatably connected outside the granulating mold so as to shear the extruded materials into granules. The motor is erected at the outer bottom of the outer cover, the motor is connected with the scraping plate to drive the scraping plate to rotate around the outside of the granulating mold, the water collecting rack is erected at the outer bottom of the granulating mold to collect water flowing out of extruded materials, and the granulating machine has the advantages that the water content of the materials can be reduced while the materials with high water content are granulated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to production equipment technical field especially relates to a kind of polyacrylamide granulating device. BACKGROUND

[0002] Polyacrylamide is a kind of macromolecular polymer, can be used as flocculation agent and sanitary napkin surface liquid absorption part. In order to facilitate subsequent processing, polyacrylamide needs to be crushed, and the product of polyacrylamide through polymerization reaction is all irregular rubber block, directly crushing is difficult to control the final particle size and moisture content can reach 80%, easy to adhere on conventional screw granulator, so the conventional method needs to granulate first, then dry, finally crush, that is, product powder granularity can be controlled, and because of the moisture content of rubbery polyacrylamide, using screw granulator will also appear sticky and uneven granulation.

[0003] Therefore, in view of the above problems, a polyacrylamide granulating device is needed. INNOVATION CONTENT

[0004] (I) Technical problem to be solved

[0005] The technical problem to be solved by the utility model is to solve the problem of uniformity of polyacrylamide granulation with high moisture content.

[0006] (II) Technical scheme

[0007] In order to solve the above technical problem, the utility model provides a kind of polyacrylamide granulating device, including outer cover, particle mould, press column, scraper, motor and water collecting platform, particle mould is fixedly connected in outer cover, press column is slidably connected in particle mould to press out the material in particle mould outside particle mould, scraper is rotatably connected outside particle mould to shear the extruded material into granular, motor is erected at the bottom outside outer cover, motor is connected with scraper to drive scraper to rotate around particle mould outside, water collecting platform is erected at the bottom outside particle mould to collect the water flowing out of extruded material.

[0008] As a further description of the utility model, preferably, particle mould is cylindrical shell and bottom is hemispherical, a plurality of holes are spaced apart on the cylindrical surface and hemispherical surface of particle mould, and the holes on the hemispherical surface are smaller than the holes on the cylindrical surface.

[0009] As a further description of the utility model, preferably, particle mould is fixedly connected with feeding pipe, feeding pipe is arc-shaped near one end of particle mould, and feeding pipe arc end abuts against the outer end surface of press column.

[0010] As a further description of the utility model, preferably, press column is cylindrical, the outer diameter of press column is equal to the inner diameter of particle mould, and the bottom of press column is hemispherical.

[0011] As a further illustration of the utility model, preferably, the hemispherical bottom of the pressing column is provided with a flat bottom with a flat surface, and the outer diameter of the flat bottom is smaller than the outer diameter of the pressing column.

[0012] As a further illustration of the utility model, preferably, the outer cover is a cylindrical shell, the outer cover bottom is provided with a discharge port on one side, and the outer cover bottom is provided with a frustum to guide the extruded granular material to the discharge port.

[0013] As a further illustration of the utility model, preferably, the scraper is a long straight plate, the motor output end is rotationally connected with a rotating shaft, and the plurality of scrapers are fixedly connected on the rotating shaft at intervals, and the narrow edge of the scraper abuts against the outer surface of the granular mold.

[0014] As a further illustration of the utility model, preferably, the scraper is fixedly connected with a conical rotating disc at the position of the frustum, the rotating disc connects the plurality of scrapers and is attached to the granular mold and the frustum.

[0015] As a further illustration of the utility model, preferably, the water collecting table is installed in the frustum below the rotating disc, the water collecting table is an annular groove structure, the water collecting table is provided with a hole above the position opposite to the hemispherical position of the granular mold, and the water collecting table is fixedly connected with a water suction pipe at the bottom to suck the water falling into the water collecting table away from the water collecting table.

[0016] As a further illustration of the utility model, preferably, the water collecting table is provided with a conical water guide table, and the water guide table is attached to the rotating shaft to prevent water flow to the motor.

[0017] (Three) beneficial effects

[0018] The above technical scheme of the utility model has the following advantages:

[0019] The utility model discloses a granulating method by extrusion, and sets dynamic extrusion speed and rotating speed of the rotating shaft, so that the material can be uniformly granulated, and part of water in the material can be extruded out during the extrusion process, the water content of the material is reduced, the drying work is facilitated, and the work period is shortened. DRAWINGS

[0020] Figure 1 is the assembly effect drawing of the utility model;

[0021] Figure 2 is the discharge port position drawing of the utility model;

[0022] Figure 3 is the structure drawing in the outer cover of the utility model;

[0023] Figure 4 is the bottom view of the utility model;

[0024] Figure 5 is the sectional view of the utility model.

[0025] In the figure: 1, cover; 11, cone; 12, discharge port; 2, particle mold; 21, feeding pipe; 3, pressing column; 31, connecting port; 32, flat bottom; 4, scraper; 41, rotating disc; 42, surrounding ring; 43, rotating shaft; 5, motor; 6, water collecting platform; 61, water pumping pipe; 62, water guiding platform. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0027] A polyacrylamide granulating device, in combination with Figure 1 , Figure 2 , comprising a cover 1, a particle mold 2, a pressing column 3, a scraper 4, a motor 5 and a water collecting platform 6, the particle mold 2 is fixedly connected in the cover 1, the pressing column 3 is slidingly connected in the particle mold 2, the scraper 4 is rotatably connected outside the particle mold 2 to shear the extruded material into particles, the motor 5 is erected at the bottom outside the cover 1, the motor 5 is connected with the scraper 4 to drive the scraper 4 to rotate around the particle mold 2, and the water collecting platform 6 is erected at the bottom outside the particle mold 2 to collect the water flowing out of the extruded material.

[0028] In combination with Figure 1 , Figure 2 , the cover 1 is in a cylindrical structure, the height of the cover 1 is greater than the height of the particle mold 2, the bottom of the cover 1 is provided with a cone 11, the cover 1 on one side of the cone 11 is provided with a discharge port 12, the cone 11 is arranged to collect the extruded material to the bottom of the cover 1, wherein the bottom of the cover 1 is located at the lowest height of the discharge port 12, so that the granular material can automatically roll down to the discharge port 12 to complete automatic discharge.

[0029] In combination with Figure 1 , Figure 3The particle mold 2 is a cylindrical shell and the bottom is hemispherical. A plurality of holes are arranged on the cylindrical surface and the hemispherical surface of the particle mold 2, and the holes on the hemispherical surface are much smaller than the holes on the cylindrical surface. The holes on the hemispherical surface only allow water to pass through, so as to avoid the material from being squeezed out of the particle mold 2. The particle mold 2 is fixedly connected with a feeding pipe 21, and the feeding pipe 21 is arc-shaped at one end close to the particle mold 2. The arc-shaped end of the feeding pipe 21 is in abutment with the outer end surface of the pressing column 3. The pressing column 3 is a metal cylinder, and the outer diameter of the pressing column 3 is equal to the inner diameter of the particle mold 2. The top of the pressing column 3 is provided with a connecting port 31 for connecting with a hydraulic machine. The bottom of the pressing column 3 is hemispherical, so as to guide the material to the two sides of the particle mold 2 when pressing, thereby improving the granulation effect. The hemispherical bottom of the pressing column 3 is provided with a flat bottom 32, and the outer diameter of the flat bottom 32 is smaller than the outer diameter of the pressing column 3. The flat bottom 32 is arranged to squeeze the water in the material, so that the water can be separated from the material.

[0030] When feeding, the pressing column 3 is lifted away from the particle mold 2, and at this time the feeding pipe 21 is communicated to pour the material into the particle mold 2. Then the hydraulic machine is started to make the pressing column 3 enter the particle mold 2. At this time, the material is squeezed out of the large holes of the particle mold 2 under the extrusion of the pressing column 3, and the water is flowed out of the particle mold 2 through the small holes on the hemispherical surface, so as to realize the functions of squeezing the material and squeezing the water. Then under the shearing action of the rotating scraper 4, the squeezed material is sheared into small pieces and falls on the frustum 11 and automatically flows out of the outer cover 1, thereby completing the granulation work.

[0031] In combination Figure 3 , Figure 4 The scraper 4 is a long strip-shaped straight plate. The output end of the motor 5 is rotatably connected with a rotating shaft 43. The bottoms of the three scrapers 4 are fixedly connected on the rotating shaft 43. The top of the scraper 4 is fixedly connected with a ring-shaped surrounding ring 42, so as to improve the connecting strength between the scrapers 4, thereby avoiding deformation after a long granulation time. The narrow edge of the scraper 4 is in abutment with the outer surface of the particle mold 2, so as to reduce the friction with the particle mold 2. The output torque of the motor 5 can be mostly used for shearing the material, thereby ensuring the smooth granulation work. The scraper 4 is fixedly connected with a conical rotating disc 41 at the position of the frustum 11. The rotating disc 41 connects the scrapers 4 and is in abutment with the particle mold 2 and the frustum 11, so as to avoid the material from flowing to the space of the motor 5 through the frustum 11 and causing waste.

[0032] In combination Figure 4 , Figure 5 The water collecting table 6 is a ring-shaped groove structure. The water collecting table 6 is installed in the frustum 11 below the rotating disc 41. The water collecting table 6 is opposite to the holes of the hemispherical position of the particle mold 2. The bottom of the water collecting table 6 is fixedly connected with a water pumping pipe 61 to pump the water falling into the water collecting table 6 out of the water collecting table 6. The water collecting table 6 is provided with a conical water guide table 62, which is in abutment with the rotating shaft 43 to avoid water flowing to the motor 5. The water collecting table 6 is arranged to collect the water left from the particle mold 2, so as to facilitate subsequent unified treatment to avoid pollution of the equipment and the motor 5.

[0033] Finally, it should be noted that: the above examples are used to illustrate the technical solutions of the present application, but not limited to; although the present application is described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still be modified to the technical solutions recorded in the foregoing examples, or part of the technical features are replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A polyacrylamide prilling apparatus characterized by: The utility model relates to a granulating device, which comprises a housing (1), a granulating die (2), a pressing column (3), a scraper (4), a motor (5) and a water collecting platform (6), the granulating die (2) is fixedly connected in the housing (1), the pressing column (3) is slidingly connected in the granulating die (2) to press the materials in the granulating die (2) out of the granulating die (2), the scraper (4) is rotatably connected outside the granulating die (2) to cut the extruded materials into granules, the motor (5) is arranged at the bottom of the housing (1), the motor (5) is connected with the scraper (4) to drive the scraper (4) to rotate around the granulating die (2), and the water collecting platform (6) is arranged at the bottom of the granulating die (2) to collect the water flowing out of the extruded materials.

2. The polyacrylamide prilling apparatus of claim 1, wherein: The granulating die (2) is a cylindrical shell with a semispherical bottom, and a plurality of holes are arranged on the cylindrical surface and the semispherical surface of the granulating die (2) at intervals, and the holes on the semispherical surface are smaller than the holes on the cylindrical surface.

3. The polyacrylamide prilling apparatus of claim 2, wherein: The granulating die (2) is fixedly connected with a feeding pipe (21), the feeding pipe (21) is arc-shaped near one end of the granulating die (2), and the arc-shaped end of the feeding pipe (21) abuts against the outer end surface of the pressing column (3).

4. The polyacrylamide prilling apparatus of claim 3, wherein: The pressing column (3) is a cylindrical body, the outer diameter of the pressing column (3) is equal to the inner diameter of the granulating die (2), and the bottom of the pressing column (3) is semispherical.

5. The polyacrylamide prilling apparatus of claim 4, wherein: The semispherical bottom of the pressing column (3) is provided with a flat bottom (32), and the outer diameter of the flat bottom (32) is smaller than the outer diameter of the pressing column (3).

6. The polyacrylamide prilling apparatus of claim 5, wherein: The housing (1) is a cylindrical shell, a discharge port (12) is arranged on one side of the bottom of the housing (1), and a conical platform (11) is arranged at the bottom of the housing (1) to guide the extruded granular materials to the discharge port (12).

7. The polyacrylamide prilling apparatus of claim 6, wherein: The scraper (4) is a long and straight plate, a rotating shaft (43) is rotatably connected to the output end of the motor (5), a plurality of scrapers (4) are fixedly connected on the rotating shaft (43) at intervals, and the narrow edges of the scrapers (4) abut against the outer surface of the granulating die (2).

8. The polyacrylamide prilling apparatus of claim 7, wherein: The scraper (4) is fixedly connected with a conical rotating disc (41) at the position of the conical platform (11), the rotating disc (41) connects the scrapers (4) and is attached to the granulating die (2) and the conical platform (11).

9. The polyacrylamide prilling apparatus of claim 8, wherein: The water collecting platform (6) is installed in the conical platform (11) below the rotating disc (41), the water collecting platform (6) is annular groove-shaped, the water collecting platform (6) is provided with a hole opposite to the position of the semispherical surface of the granulating die (2), and a water pumping pipe (61) is fixedly connected to the bottom of the water collecting platform (6) to pump the water falling into the water collecting platform (6) away from the water collecting platform (6).

10. The polyacrylamide prilling apparatus of claim 9, wherein: The water collecting platform (6) is provided with a conical water guide platform (62) attached to the rotating shaft (43) to prevent the water flow from the motor (5).