Automatic plate laminating and conveying device
By designing an automatic sheet coating and conveying device, the problem of low efficiency in manual coating during the production of liquefied petroleum gas cylinders was solved, realizing automated coating and sheet feeding processes, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202422491977.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-10-15
AI Technical Summary
In the current production of liquefied petroleum gas cylinders, the plate coating process relies on manual operation, which is inefficient, prone to errors, and poses safety hazards. It is also difficult to guarantee the quality and consistency of the coating.
Design an automatic sheet metal coating and conveying device, including automated mechanisms for film loading, film cutting, film clamping, and sheet feeding. The device is driven by cylinders and motors to achieve automated conveying and cutting of the coated sheet, and is used in conjunction with a stamping machine for forming.
The process of laminating sheet metal has been automated, which has improved production efficiency, reduced manual operation, and ensured the consistency of lamination quality and production safety.
Smart Images

Figure CN223850038U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to liquefied petroleum gas steel cylinder plate material production field, especially relate to a plate material automatic film covering conveying device. BACKGROUND
[0002] In the production of liquefied petroleum gas steel cylinder, the bottom of the circular plate material needs to be coated before stamping. The traditional plate material film covering conveying process often relies on manual operation, which is not only inefficient, but also prone to errors and safety accidents. During manual film coating, the quality and consistency of the film coating are difficult to guarantee, and the labor intensity is large, and the production efficiency is limited. In addition, manual operation also has safety hazards. In order to improve production efficiency and safety, automation technology is introduced to plate material film covering and conveying to the stamping machine for stamping operation. Therefore, a new plate material automatic film covering conveying scheme needs to be proposed. SUMMARY
[0003] The utility model provides a kind of plate material automatic film covering conveying device, to at least solve one of the technical problems existing in prior art.
[0004] The technical scheme of the utility model is a kind of plate material automatic film covering conveying device, characterized by comprising: film loading mechanism, the film loading mechanism includes film coating output end, and the film coating output end is provided with rack, the side end of the rack is equipped with plate material input end, one end of the rack is close to the film coating output end and is sequentially provided with film cutting mechanism and film clamping mechanism, the film cutting mechanism includes the film cutting knife for cutting film and the first cylinder connected with the film cutting knife, the first cylinder is used to drive the film cutting knife to move up and down, the film clamping mechanism includes the clamping piece for clamping the end of film and the first drive assembly connected with the clamping piece, and the first drive assembly is used to drive the clamping piece to move horizontally on the rack, the rack corresponding to the plate material input end is equipped with plate feeding mechanism for conveying film and plate material, and the plate feeding mechanism includes plate feeding disc and the second cylinder connected with the plate feeding disc, and the second cylinder is used to drive plate feeding disc to move horizontally on the rack.
[0005] Further, the film loading mechanism includes film coating roller and auxiliary roller arranged below the rack, and the auxiliary roller is arranged between the film coating roller and the film coating output end.
[0006] Further, the film cutting mechanism comprises a first mounting base, a first pressing assembly and a second pressing assembly, a film cutting platform is arranged below the first mounting base, the first pressing assembly, a first cylinder and the second pressing assembly are sequentially arranged above the film cutting platform, the first pressing assembly comprises a first pressing cylinder mounted on the first mounting base and a first pressing part vertically connected with a push rod of the first pressing cylinder, the second pressing assembly comprises a second pressing cylinder mounted on the first mounting base and a second pressing part vertically connected with a push rod of the second pressing cylinder, and the push rod of the first cylinder is vertically connected with the film cutting knife, wherein the first pressing part, the film cutting knife and the second pressing part move up and down corresponding to the film cutting platform.
[0007] Further, the film clamping mechanism comprises a slide rail arranged on one side of the rack, a sliding block in sliding connection with the slide rail and a second mounting base fixedly connected with the sliding block, a plurality of clamping pieces are arranged side by side on the second mounting base, the opening of the clamping piece faces the film cutting knife, the first driving assembly comprises a first driving motor and a driving belt, the power end of the first driving motor is in transmission connection with the driving belt, and the driving belt is in transmission connection with the sliding block through a connecting piece.
[0008] Further, the plate feeding mechanism comprises a plurality of limiting parts arranged in the periphery of the surface of the plate feeding disc and a gas blowing part, and a gas blowing port of the gas blowing part faces the center of the plate feeding disc.
[0009] Further, the plate feeding mechanism comprises a third cylinder and a first push block connected with a push rod of the third cylinder, which are vertically arranged on the rack away from the other end of the film mounting mechanism, and the third cylinder is used to push the first push block to support the plate to move in the vertical direction of the rack.
[0010] Further, the plate feeding mechanism comprises a plurality of rollers arranged on the side of the first push block, and the rollers are used to rollingly contact the bottom of the plate to convey.
[0011] Further, the third cylinder is provided with a plate output end adjacent to the end of the rack, and a plate output mechanism is arranged on the rack adjacent to the plate output end, the plate output mechanism comprises a fourth cylinder horizontally arranged on the rack and a second push block connected with a push rod of the fourth cylinder, and the fourth cylinder is used to drive the second push block to convey the plate on the first push block to the direction of the plate output end, and the plate feeding mechanism further comprises a sixth cylinder, the sixth cylinder is arranged below the plate feeding disc, the sixth cylinder is in transmission connection with the second cylinder through a pull rod, and the sixth cylinder is used to drive the plate feeding disc from the plate input end to the plate output end.
[0012] Further, the plate output end is provided with a punching machine adjacent to the plate output end, which is used for punching and forming the plate.
[0013] Further, the plate material input end is adjacent to an automatic plate material conveying line for conveying plate material, a plate material input mechanism is arranged on a rack adjacent to the line, and the plate material input mechanism comprises a fifth cylinder horizontally arranged on the rack and a magnetic suction disc connected with a push rod of the fifth cylinder.
[0014] The beneficial effects of the present application include:
[0015] The device realizes automatic film covering and conveying of the plate material through automatic film loading, film pulling, film clamping, film cutting, horizontal plate conveying, film blowing, vertical plate conveying, top plate, and push plate, and finally conveys the plate material with the film to a punch press for punch forming; through the automatic film loading, film clamping, film cutting, film wrapping, and plate conveying processes, manual operation is reduced, and production efficiency is improved; the whole operation process is continuous and automatic, and through the cooperative work of various mechanisms, a full-automatic production process from plate material input to film covering completion and then punch forming is realized.
[0016] In addition, the additional aspects and advantages of the present application will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a general schematic view of the plate automatic film covering and conveying device according to the embodiment of the present application.
[0018] Figure 2 is a first angle detail schematic view of the plate automatic film covering and conveying device according to the embodiment of the present application.
[0019] Figure 3 is a second angle detail schematic view of the plate automatic film covering and conveying device according to the embodiment of the present application.
[0020] Figure 4 is a detail schematic view of the film clamping mechanism according to the embodiment of the present application.
[0021] Figure 5 is a detail schematic view of the film cutting mechanism according to the embodiment of the present application.
[0022] Figure 6 is a detail schematic view of the plate conveying mechanism according to the embodiment of the present application. DETAILED DESCRIPTION
[0023] The concept, specific structure and generated technical effects of the present application will be clearly and completely described below in combination with embodiments and drawings, so as to fully understand the purpose, scheme and effect of the present application. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0024] It should be noted that, unless otherwise specified, when a certain feature is referred to as being "fixed" or "connected" to another feature, it can be directly fixed or connected to the other feature, or indirectly fixed or connected to the other feature. In addition, the up, down, left, right, top, bottom and the like used in the present application are only relative to the relative positional relationship of the components of the present application in the drawings.
[0025] In addition, unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terms used in the specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application. The term "and / or" used herein includes any combination of one or more related listed items.
[0026] It should be understood that although the terms first, second, third, etc. can be used in the present disclosure to describe various elements, these elements should not be limited to these terms. These terms are only used to distinguish elements of the same type from each other. For example, without departing from the scope of the present disclosure, a first element can also be referred to as a second element, and similarly, a second element can also be referred to as a first element.
[0027] Referring to Figures 1 to 6 In some embodiments, the present application discloses an automatic film covering and conveying device for sheet material, which comprises:
[0028] Referring to Figure 1 In combination with the film loading mechanism 100 of 3, the film loading mechanism 100 comprises a film output end. The film loading mechanism 100 comprises a film roll 110 arranged below the rack 200 and an auxiliary roller 120 arranged between the film roll 110 and the film output end. The film roll 110 is used to load the bale of film. In the initial state, the initial end of the film pulls the auxiliary roller 120 through the film output end to pass through the film cutting mechanism 300 described below, and the end of the film is clamped by the film clamping mechanism 400 described below.
[0029] Referring to Figure 1 As shown, a rack 200 is arranged corresponding to the film output end, and the side end of the rack 200 is provided with a sheet material input end 210, and the sheet material input end 210 is arranged adjacent to an automatic sheet material conveying line 30 for conveying sheet material. The sheet material that needs to be covered can be input by manual or automatic automatic sheet material conveying line.
[0030] Referring to Figure 1 As shown in the figure, one end of the frame 200 is close to the film output end, and is sequentially provided with a film cutting mechanism 300 and a film clamping mechanism 400. The film cutting mechanism 300 includes a film cutting knife 310 for cutting the film and a first cylinder 320 connected with the film cutting knife 310, and the first cylinder 320 is used to drive the film cutting knife 310 to move up and down.
[0031] Referring to Figure 5 As shown in the figure, the film clamping mechanism 400 includes a clamping piece 410 for clamping the end of the film and a first driving assembly 420 connected with the clamping piece 410, and the first driving assembly 420 is used to drive the clamping piece 410 to move horizontally on the frame 200. After the end of the film is clamped by the film cutting knife, the first cylinder drives the film cutting knife to cross the frame, so that the film is located above the plate conveying disc 510, and the plate to be covered with the film is conveyed to above the film and the feeding disc.
[0032] Referring to Figure 6 As shown in the figure, the frame 200 corresponding to the plate input end 210 is provided with a plate conveying mechanism 500 for conveying the film and the plate, and the plate conveying mechanism 500 includes a plate conveying disc 510 and a second cylinder 520 connected with the plate conveying disc 510, and the second cylinder 520 is used to drive the plate conveying disc 510 to move horizontally on the frame 200. After the plate to be covered with the film is conveyed to the upper end of the film and the feeding disc, the film cutting knife for cutting the film is driven by the first cylinder to move downward to cut the film, at the same time, the film clamping mechanism 400 releases the end of the film which has been clamped, the plate moves downward to cover the film on the plate conveying disc, and the second cylinder drives the plate conveying disc to be conveyed in front of the punch 20 for stamping work. At this time, the clamping piece 410 is conveyed to the new end of the film by the first driving assembly 420 to clamp, and then is pulled to above the feeding disc.
[0033] Continuing to refer to 4, the film cutting mechanism 300 includes a first mounting seat 330, a first pressing assembly 340, and a second pressing assembly 350. The first mounting seat 330 is provided with a film cutting platform 331 below. The first pressing assembly 340, the first cylinder 320, and the second pressing assembly 350 are sequentially arranged above the film cutting platform 331. The first pressing assembly 340 includes a first pressing cylinder 341 mounted on the first mounting seat 330 and a first pressing part 342 vertically connected to a push rod of the first pressing cylinder 341. The second pressing assembly 350 includes a second pressing cylinder 351 mounted on the first mounting seat 330 and a second pressing part 352 vertically connected to a push rod of the second pressing cylinder 351. The push rod of the first cylinder 320 is vertically connected to the film cutting knife 310. The first pressing part 342, the film cutting knife 310, and the second pressing part 352 move up and down corresponding to the film cutting platform 331. When the film passes through the bottom of the first pressing assembly 340, the first cylinder 320, and the second pressing assembly 350, the first pressing cylinder 341 and the second pressing part 352 drive the first pressing part 342 and the second pressing part 352 to move downward to press and fix the film. Then, the first cylinder 320 located between the two pressing assemblies drives the film cutting knife 310 to move up and down to more easily cut the film fixed on both sides.
[0034] Referring to Figure 5 The film clamping mechanism 400 includes a slide rail 430 provided on one side of the rack 200, a sliding block 440 slidingly connected to the slide rail 430, and a second mounting seat 450 fixedly connected to the sliding block 440. A plurality of clamping pieces 410 are installed side by side on the second mounting seat 450. The openings of the clamping pieces 410 face the film cutting knife 310. The first driving assembly 420 includes a first driving motor 421 and a driving belt 422. The power end of the first driving motor 421 is in transmission connection with the driving belt 422. The driving belt 422 is in transmission connection with the sliding block 440 through a connecting piece 423. The first driving motor 421 drives the sliding block and the slide rail to move horizontally on the rack accurately through the driving belt. The plurality of clamping pieces 410 are distributed and installed on the second mounting seat 450, which can clamp the end of the film in all directions.
[0035] Referring to Figure 6As shown, the plate feeding mechanism 500 includes a plurality of limiting portions 530 and air blowing components 540 arranged circumferentially on the surface of the plate feeding disc 510, and the air blowing ports of the air blowing components 540 face the center of the plate feeding disc 510. The film on the edge of the plate material is blown upward by the air blowing components 540, and the film on the edge of the plate material is wrapped around the plate material to be placed between the limiting portions 530 and the edge of the plate material, so that the film on the edge of the plate material is prevented from being discharged to the periphery of the plate feeding disc and being entangled with other driving mechanisms, thereby avoiding production accidents.
[0036] With reference to Figures 1 to 2 In combination Figure 6 As shown, the plate output end 220 is adjacent to a punching machine 20 for punching the plate material. Since there is a height difference between the plate output end 220 and the punching machine 20, a new plate feeding mechanism needs to be designed to adapt to the height difference. The plate feeding mechanism 500 includes a third air cylinder 550 and a first push block 551 connected to the push rod of the third air cylinder 550, which are vertically arranged on the rack 200 away from the film loading mechanism 100. When the plate material with film is conveyed to the vicinity of the plate output end 220, the third air cylinder 550 is used to push the first push block 551 to support the plate material to move in the vertical direction of the rack 200. The first push block 551 is raised to vertically lift the plate material, so that the first push block 551 is higher than the plate feeding disc 510, and the plate material with film is ready to be fed out.
[0037] With reference to Figure 6 As shown, the plate feeding mechanism 500 includes a plurality of rollers 552 arranged on the side of the first push block 551. The rollers 552 are used to rollingly contact the bottom of the plate material to be pushed and conveyed, and the height of the rollers 552 is slightly higher than the end die of the punching machine, thereby serving as a buffer for the plate material.
[0038] With reference to Figures 1 to 2As shown, in order to send the coated plate to the stamping machine 20, the third cylinder 550 is provided adjacent to the end of the frame 200, and a plate output end 220 is provided adjacent to the frame 200, and a plate output mechanism 600 is provided adjacent to the frame 200, the plate output mechanism 600 includes a fourth cylinder 610 horizontally arranged on the frame 200 and a second push block 611 connected to the push rod of the fourth cylinder 610, the fourth cylinder 610 is used to drive the second push block 611 on the first push block 551 to the direction of the plate output end 220, and then the plate is pushed to the center position of the stamping machine die, and then the stamping operation is performed. The plate feeding mechanism 500 further comprises a sixth cylinder 590, and the sixth cylinder 590 is arranged below the plate feeding disc 510, and the sixth cylinder 590 is in driving connection with the second cylinder 520 through a pull rod, and the sixth cylinder 590 is used to drive the plate feeding disc 510 from the plate input end 210 to the plate output end 220.
[0039] Continuing to refer to Figures 1 to 2 As shown, the plate input end 210 is provided adjacent to an automatic plate feeding line 30 for feeding the plate, and a plate input mechanism 700 is provided adjacent to the frame of the line, the plate input mechanism 700 includes a fifth cylinder 710 horizontally arranged on the frame 200 and a magnetic suction disc 720 connected to the push rod of the fifth cylinder 710, and the fifth cylinder 710 is used to drive the magnetic suction disc 720 to horizontally feed the plate on the automatic plate feeding line 30 to the direction of the plate input end 210. The plate automatic coating and conveying device can also be configured with an automatic plate feeding line 30 for automatic feeding, and after the plate on the automatic plate feeding line 30 is sucked by the magnetic suction disc 720, it is then conveyed to the upper side of the plate feeding disc 510 by the fifth cylinder 710.
[0040] In summary, the device realizes automatic coating and conveying of the plate through automatic coating, cutting, clamping and feeding steps, and finally conveys the coated plate to the stamping machine for stamping forming; through the automatic coating, cutting, clamping and feeding process, the manual operation is reduced, and the production efficiency is improved.
[0041] The operation process of the plate automatic coating and conveying device is as follows:
[0042] 1. Load the coating material:
[0043] The coating material is loaded onto the coating roller 110 of the coating mechanism 100.
[0044] The coating material is guided to the coating output end by the auxiliary roller 120.
[0045] 2. Input plate:
[0046] The sheet material is transported to the sheet material input end 210 by the automatic sheet material feeding pipeline 30.
[0047] The magnetic suction disc 720 of the sheet material input mechanism 700 sucks the sheet material from the pipeline and places it on the sheet material feeding disc 510 of the sheet material feeding mechanism 500.
[0048] 3. Film cutting process:
[0049] The film cutting knife 310 of the film cutting mechanism 300 moves up and down under the drive of the first cylinder 320 to cut the required length of the film.
[0050] The clamping piece 410 of the film clamping mechanism 400 moves under the drive of the first driving assembly 420 to clamp the end of the film material.
[0051] 4. Transporting the film and sheet material:
[0052] The sheet material feeding disc 510 of the sheet material feeding mechanism 500 moves horizontally under the drive of the second cylinder 520 to transport the sheet material and the film together.
[0053] The air blowing component 540 blows the film to make its edge fixed by the limiting part 530 to prevent the film from leaking out.
[0054] 5. Vertical movement of the film-coated sheet material:
[0055] The third cylinder 550 pushes the first pushing block 551 to move the film-coated sheet material vertically on the rack 200 to the vicinity of the sheet material output end 220.
[0056] 6. Sheet material output:
[0057] The fourth cylinder 610 of the sheet material output mechanism 600 drives the second pushing block 611 to transport the sheet material from the first pushing block 551 to the sheet material output end 220.
[0058] The stamping machine 20 adjacent to the sheet material output end 220 receives the film-coated sheet material and performs stamping forming.
[0059] 7. Circulating film coating process:
[0060] While the sheet material is being transported to the stamping machine, the clamping piece 410 clamps the new film end again and pulls it above the sheet material feeding disc 510, preparing for the next film coating process.
[0061] The whole operation process is continuous and automatic, and through the cooperation of various mechanisms, it realizes the full-automatic production process from sheet material input to film coating completion and then to stamping forming.
[0062] The above merely describes preferred embodiments of the present application, and the present application is not limited to the above-described embodiments, as long as the same technical effects are achieved by the same means, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present disclosure shall be included in the protection scope of the present disclosure. All shall belong to the protection scope of the present application. The technical solutions and / or embodiments within the protection scope of the present application can have various modifications and changes.
Claims
1. An automatic sheet metal coating and conveying device, characterized in that, The utility model relates to a film covering device, including: Film covering device (100) including film covering output end, The side end of frame (200) is equipped with plate input end (210), One end of frame (200) is close to film covering output end and is equipped with film cutting mechanism (300) and film clamping mechanism (400) in proper order, Film cutting mechanism (300) includes film cutting knife (310) for cutting film and first air cylinder (320) connected with film cutting knife (310), and first air cylinder (320) is used for driving film cutting knife (310) to move up and down, Film clamping mechanism (400) includes clamping piece (410) for clamping film end and first drive assembly (420) connected with clamping piece (410), and first drive assembly (420) is used for driving clamping piece (410) to move horizontally on frame (200), Frame (200) is equipped with plate conveying mechanism (500) for conveying film and plate on the side of plate input end (210), and plate conveying mechanism (500) includes plate conveying disc (510) and second air cylinder (520) connected with plate conveying disc (510), and second air cylinder (520) is used for driving plate conveying disc (510) to move horizontally on frame (200), Film cutting mechanism (300) includes first mounting seat (330), first pressing assembly (340) and second pressing assembly (350), film cutting platform (331) is arranged below first mounting seat (330), and first pressing assembly (340), first air cylinder (320) and second pressing assembly (350) are sequentially arranged above film cutting platform (331), First pressing assembly (340) includes first pressing cylinder (341) installed on first mounting seat (330) and first pressing part (342) vertically connected with the push rod of first pressing cylinder (341), Second pressing assembly (350) includes second pressing cylinder (351) installed on first mounting seat (330) and second pressing part (352) vertically connected with the push rod of second pressing cylinder (351), The push rod of first air cylinder (320) is vertically connected with film cutting knife (310), Wherein, first pressing part (342), film cutting knife (310) and second pressing part (352) move up and down correspondingly film cutting platform (331), Plate conveying mechanism (500) includes a plurality of limiting portions (530) and air blowing component (540) that are peripherally arranged on the surface of plate conveying disc (510), and the air blowing port of air blowing component (540) faces the center of plate conveying disc (510), The plate material input end (210) is adjacent to an automatic plate conveying line (30) for conveying plate materials, and an entering plate mechanism (700) is arranged on a rack adjacent to the line.
2. The automatic film covering and conveying device for plate materials according to claim 1, characterized in that, The film covering mechanism (100) comprises a film covering roller (110) arranged below the rack (200) and an auxiliary roller (120) arranged between the film covering roller (110) and the film output end.
3. The automatic film covering and conveying device for plate materials according to claim 1, characterized in that, The film clamping mechanism (400) comprises a slide rail (430) arranged on one side of the rack (200), a sliding block (440) in sliding connection with the slide rail (430), and a second mounting base (450) in fixed connection with the sliding block (440), a plurality of clamping pieces (410) are installed side by side on the second mounting base (450), the opening of the clamping piece (410) faces the film cutting knife (310), the first driving assembly (420) comprises a first driving motor (421) and a driving belt (422), the power end of the first driving motor (421) is in transmission connection with the driving belt (422), and the driving belt (422) is in transmission connection with the sliding block (440) through a connecting piece (423).
4. The automatic film covering and conveying device for plate materials according to claim 1, characterized in that, The plate conveying mechanism (500) comprises a third cylinder (550) and a first pushing block (551) in connection with the pushing rod of the third cylinder (550) and arranged vertically on the rack (200) away from the other end of the film covering mechanism (100), and the third cylinder (550) is used to push the first pushing block (551) to support the plate materials to move in the vertical direction of the rack (200).
5. The automatic film covering and conveying device for plate materials according to claim 4, characterized in that, The plate conveying mechanism (500) comprises a plurality of rollers (552) arranged on the side of the first pushing block (551), and the rollers (552) are used to rollingly contact and convey the bottom of the plate materials.
6. The automatic film covering and conveying device for plate materials according to claim 4, characterized in that, The third cylinder (550) is provided with a plate output end (220) adjacent to the end of the rack (200), and a plate output mechanism (600) is arranged on the rack (200) corresponding to the plate output end (220), the plate output mechanism (600) comprises a fourth cylinder (610) horizontally arranged on the rack (200) and a second push block (611) connected with the push rod of the fourth cylinder (610), and the fourth cylinder (610) is used for driving the second push block (611) to convey the plate on the first push block (551) to the direction of the plate output end (220), The plate conveying mechanism (500) further comprises a sixth cylinder (590), the sixth cylinder (590) is arranged below the plate conveying disc (510), the sixth cylinder (590) is in driving connection with the second cylinder (520) through a pull rod, and the sixth cylinder (590) is used for driving the plate conveying disc (510) to convey the plate from the plate input end (210) to the plate output end (220).
7. The apparatus according to claim 6, wherein The plate output end (220) is adjacent to a punching machine (20) for punching the plate.