Intelligent automatic packaging equipment for high-performance tinned copper wires

By designing a horizontally clamping and rotating chuck and top extension mechanism, combined with the automatic film coating technology of the swing frame and pressure roller, the problem of inconvenient automatic film coating in existing high-performance tin-plated copper wire packaging equipment has been solved, realizing fully automated packaging operation.

CN223850909UActive Publication Date: 2026-01-30JIANGXI YUANCHUANG PHOTOELECTRIC NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520470934.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-01-30
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

Most existing packaging equipment for high-performance tin-plated copper wire is vertical in structure, requiring manual film application and lacking fully automatic intelligent features, resulting in inconvenient coil loading operations.

Method used

An intelligent automatic packaging device was designed, which includes a clamping and rotating device and an auxiliary film loading device. The device uses a horizontally clamping and rotating chuck and an extension mechanism to achieve automatic loading, and combines a swing frame and pressure rollers to achieve automatic film covering. The film cutting assembly achieves automatic cutting.

Benefits of technology

It achieves fully automated packaging of high-performance tin-plated copper wire, improving operational convenience and packaging efficiency, and avoiding manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses intelligent automatic packaging equipment for high-performance tinned copper wires, and the equipment comprises a clamping and rotating device which is provided with a rack, and a chuck which is disposed on the rack and is used for horizontally clamping and rotating a wire coil; the jacking and stretching mechanism is positioned below the chuck and is used for carrying and positioning the wire coil and then upwards moving the wire coil into the chuck; and the auxiliary film feeding device is arranged on one side of the clamping and rotating device. When the wire coil is loaded, the wire coil can be placed on the jacking and stretching mechanism, then the jacking and stretching mechanism drives the wire coil to move upwards into the chuck to be clamped and positioned, in this way, the automatic wire coil loading and positioning work is completed, and operation is more convenient; the clamping mechanism can fix a film roll, then a packaging film on the film roll is pulled out and placed on the pressing roller, the pressing roller is driven by the swing frame to press the packaging film on the wire coil, the wire coil drives the packaging film to be wound on the wire coil through rotation of the chuck to conduct film covering and packaging work, manual film covering is not needed, and the packaging automation degree is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to packing equipment technical field more specifically, relate to a kind of high-performance tinned copper wire intelligent automatic packing equipment. BACKGROUND

[0002] High-performance tinned copper wire is based on traditional tinned copper wire, further improves its performance by improving production process, optimizing material selection and other ways to meet more demanding application requirements. Due to its high conductivity, excellent corrosion resistance and other properties, it is widely used in electronics, electrical appliances, communication equipment, aerospace and other fields.

[0003] After high-performance tinned copper wire production is completed, it needs to be packed to prevent damage from environmental factors such as moisture, dust, chemicals, etc. during transportation and storage. By covering a layer of protective film on the outer layer of the reel, an additional protective layer can be provided to ensure the quality and performance of the product are not affected.

[0004] The existing packing film laminating machine is mostly vertical structure, such as reel film wrapping and packing mechanism with publication number CN222005491U, and a copper coil packing device with publication number CN212951276U, both of which are vertical structure, and the reel needs to be placed vertically during packing, which is not convenient for reel loading. And manually winding the film around the reel at the beginning of the film winding process, then rotating the film, cannot achieve fully automatic and intelligent packing. UTILITY MODEL CONTENTS

[0005] In view of the problems existing in the prior art, the utility model aims to provide a high-performance tinned copper wire intelligent automatic packing equipment.

[0006] To solve the above problems, the utility model adopts the following technical scheme. A high-performance tinned copper wire intelligent automatic packing equipment, comprising:

[0007] The clamping and rotating device has a rack, a chuck is provided on the rack and used for clamping and rotating the reel horizontally; and a top extension mechanism is located below the chuck and used for bearing and positioning the reel, and then moving upward to the chuck;

[0008] The auxiliary film winding device is provided on one side of the clamping and rotating device, has a fixed frame, the fixed frame is provided with a clamping mechanism for positioning the film roll, and a swing frame is swingably provided below the clamping mechanism, one end of the swing frame near the clamping and rotating device is rotatably provided with a pressure roller; the swing frame drives the pressure roller to press the packing film on the chuck.

[0009] Preferably, the chuck comprises a fixed end for rotating and driving the reel, and a clamping end opposite to the fixed end for clamping the reel.

[0010] Preferably, the top-stretching mechanism comprises a carrier and a top-stretching driver for driving the carrier to move up and down.

[0011] Preferably, the top of the carrier is provided with a positioning groove matched with the outer ring of the wire coil, and the wire coil can move along the wire coil axis in the positioning groove.

[0012] Preferably, the machine frame is provided with a sensor for monitoring whether the wire coil is on the top-stretching mechanism.

[0013] Preferably, the clamping mechanism comprises a fixed shaft arranged in rotation, and a top-stretching shaft arranged horizontally opposite to the fixed shaft.

[0014] Preferably, the swing frame comprises two swing rods arranged on the fixed frame and spaced apart, and a swing driver for driving the swing rods to rotate, and the compression roller is arranged between the two swing rods.

[0015] Preferably, the compression roller is provided with a limiting roller at the side close to the fixed frame.

[0016] Preferably, the auxiliary film feeding device further comprises a film cutting assembly arranged at the end of the swing frame close to the compression roller.

[0017] Preferably, the film cutting assembly comprises a cutter, a film cutting driver for driving the cutter to move along the compression roller axis, and a feeding member for driving the cutter to pierce the packaging film.

[0018] Compared with the prior art, the utility model has the beneficial effects of:

[0019] When the wire coil is placed on the top-stretching mechanism, the wire coil is moved up to the chuck for clamping and positioning by the top-stretching mechanism, so that the automatic wire coil positioning work is completed, and the operation is more convenient; the film roll is fixed by the clamping mechanism, and the packaging film on the film roll is pulled out and placed on the compression roller, the packaging film is pressed on the wire coil by the swing frame driving the compression roller, the packaging film is wound on the wire coil by the chuck rotating to drive the packaging film for film covering and packaging work, and manual film covering is not needed, and the degree of automation of packaging is improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the clamping and rotating device of the utility model;

[0022] Figure 3 It is a schematic diagram of the auxiliary film feeding device of the utility model;

[0023] Figure 4 It is a front view of the utility model;

[0024] Figure 5 It is the schematic view of the present utility model when not film;

[0025] Figure 6 It is the schematic view of the present utility model after film.

[0026] Mark explanation in the drawing:

[0027] 1, clamping rotating device, 11, rack, 12, chuck, 121, fixed end, 122, clamping end, 13, top extension mechanism, 131, bearing, 132, top extension driving part, 133, positioning groove, 2, auxiliary film feeding device, 21, fixed frame, 22, clamping mechanism, 221, fixed shaft, 222, top extension shaft, 23, swing frame, 231, swing driving part, 232, swing rod, 24, compression roller, 25, film cutting assembly, 251, film cutting driving part, 252, cutter, 253, feeding part, 26, limiting roller, 3, sensor, 4, wire reel, 5, film roll, 51, packing film. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present utility model.

[0029] Reference Figures 1-3 A high-performance tinned copper wire intelligent automatic packing equipment, comprising: a clamping rotating device 1, having a rack 11, the rack 11 is provided with a chuck 12 for horizontal clamping and rotating the wire reel 4; further having a top extension mechanism 13 located below the chuck 12 and used for bearing and positioning the wire reel 4, and then moving up to the chuck 12; an auxiliary film feeding device 2 is arranged on one side of the clamping rotating device 1, having a fixed frame 21, the fixed frame 21 is provided with a clamping mechanism 22 for positioning the film roll 5, and a swing frame 23 is arranged below the clamping mechanism 22 and can swing, one end of the swing frame 23 near the clamping rotating device 1 direction is rotatably provided with a compression roller 24; the swing frame 23 drives the compression roller 24 to press the packing film 51 on the chuck 12.

[0030] It can be understood that the rack 11 can adopt two spaced apart independent arm structures, or an integrated arch door structure, etc. The chuck 12 can be fixed at one end and moved at the other end for clamping, or can be clamped at both ends, etc., but is not limited thereto. The top stretching mechanism 13 can be a combination of a tray or a clamp cooperating with a top stretching driving part 132. The fixed frame 21 is similar to the rack 11, which will not be described in detail here. Similarly, the clamping mechanism 22 is similar to the chuck 12, and of course can also adopt a fixed shaft 221 structure embedded in the film roll 5. The swing frame 23 is a component for swinging the pressure roller 24, which can be a single-arm swing, a double-arm swing, etc., but is not limited thereto.

[0031] In this way, when the coil is placed, referring to Figure 2 and Figure 4 , the coil 4 can be placed on the top stretching mechanism 13, and then the coil 4 is driven by the top stretching mechanism 13 to move upward to the chuck 12 for clamping and positioning, thereby completing the automatic coil positioning operation, which is more convenient to operate; referring to Figure 3 and Figures 5-6 , the clamping mechanism 22 can fix the film roll 5, and then the wrapping film 51 on the film roll 5 is pulled out and placed on the pressure roller 24, and the pressure roller 24 is driven by the swing frame 23 to press the wrapping film 51 on the coil 4, and the coil 4 drives the wrapping film 51 to be wound on the coil 4 for film wrapping work, without manual film wrapping, thereby improving the degree of automation of the wrapping

[0032] In some embodiments, referring to Figures 1-2 , the chuck 12 includes a fixed end 121 for rotatingly driving the coil 4, and a clamping end 122 opposite to the fixed end 121 and moving towards the fixed end 121 to clamp the coil 4. Here, a structure of one end fixed and the other end moving for clamping is adopted, the fixed end 121 can be a structure of a motor cooperating with a chuck, and the clamping end 122 can be a structure of a cylinder or an electric push rod cooperating with a chuck.

[0033] In some embodiments, the top stretching mechanism 13 includes a carrier 131 and a top stretching driving part 132 driving the carrier 131 to move up and down. Further, the carrier 131 has a positioning groove 133 on the top and adapted to the outer circle of the coil 4, and the coil 4 can move axially in the positioning groove 133. It can be understood that the top stretching driving part 132 can adopt a cylinder or an electric push rod, etc. The positioning groove 133 is a component for positioning the coil 4, which can be recessed on the carrier 131, or can be a protruding structure oppositely arranged, and the positioning groove 133 is formed between the two protruding structures, but is not limited thereto. After the coil 4 is positioned on the positioning groove 133, the positioning of the coil 4 by the chuck 12 can be ensured to be accurate.

[0034] In some embodiments, referring to Figure 1 andFigure 4 The rack 11 is provided with a sensor 3 for monitoring whether there is a wire coil 4 on the jacking mechanism 13. The sensor 3 needs to be used in cooperation with a control system. For example, when the sensor 3 monitors that there is a wire coil 4 on the carrier 131, the jacking drive 132 drives the wire coil 4 to move upward to clamp the wire coil 4 by the clamp 12, and then the film wrapping and packaging work is performed. However, in the film wrapping and packaging state, even if the sensor 3 monitors that there is a wire coil 4 on the carrier 131, the jacking drive 132 does not perform the jacking work. Only when the clamp 12 is loosened, the jacking drive 132 drives the wire coil 4 to jacking.

[0035] In some embodiments, with reference to Figure 1 and Figure 3 The clamping mechanism 22 includes a fixed shaft 221 arranged in rotation, and a jacking shaft 222 arranged horizontally opposite to the fixed shaft 221. The fixed shaft 221 is a fixedly installed or rotatably installed component, and the jacking shaft 222 is a movable shaft structure, which can be driven by a cylinder, for example.

[0036] In some embodiments, the swing rack 23 includes two swing rods 232 arranged on the fixed rack 21 and spaced apart, and a swing drive 231 for driving the swing rods 232 to rotate. The compression roller 24 is arranged between the two swing rods 232. The swing rod 232 can be rotatably installed on the fixed rack 21 by a rotating shaft, and the swing drive 231 can be an electric motor for driving the rotating shaft to rotate and drive the swing rod 232 to rotate, or can be an electric motor or a cylinder cooperating with a cam to swing the swing rod 232, but is not limited thereto. Further, the compression roller 24 is provided with a limiting roller 26 on the side close to the fixed rack 21. The limiting roller 26 cooperates with the compression roller 24 to limit the up and down of the wrapping film 51, preventing the wrapping film 51 from floating and falling off.

[0037] In some embodiments, with reference to Figure 3 and Figures 4-5The auxiliary upper film device 2 further comprises a film cutting assembly 25 arranged at one end of the swing frame 23 close to the compression roller 24. Specifically, the film cutting assembly 25 comprises a cutting knife 252, a film cutting driving member 251 for driving the cutting knife 252 to move along the axial direction of the compression roller 24, and a feeding member 253 for driving the cutting knife 252 to pierce the packaging film 51. It can be understood that the film cutting driving assembly can adopt a threaded screw rod transmission structure, or an electric push rod driving structure, but is not limited thereto. The feeding member 253 can be a swingable swing arm structure for feeding the cutting knife 252, or a telescopic driving structure for telescopic feeding of the cutting knife 252, but is not limited thereto. In this way, after the film covering and packaging are completed, the cutting knife 252 is driven by the feeding member 253 to pierce the packaging film 51, and then the cutting knife 252 is driven by the film cutting driving member 251 to move to cut off the packaging film 51, thereby realizing automatic packaging and automatic film cutting, and comprehensively improving the degree of automation and the packaging efficiency.

[0038] The above merely describes a preferred embodiment of the present application; however, the protection scope of the present application is not limited thereto. Any person skilled in the art, according to the technical scheme and the improvement concept of the present application, can make equivalent replacements or changes within the technical range disclosed by the present application, which shall be encompassed in the protection scope of the present application.

Claims

1. A high-performance tinned copper wire intelligent automatic packing equipment, characterized in that, The utility model relates to a kind of auxiliary film feeding device for wire rod packaging machine, including: Clamping rotating device, with rack, the chuck is set and used to carry out horizontal clamping rotation to wire reel; There is also a top extension mechanism below the chuck and used to carry wire reel, and then move to the chuck of positioning; Auxiliary film feeding device, set in the clamping rotating device side, with fixed frame, the fixed frame is provided with the clamping mechanism for film roll positioning, and the swing frame can be swinged below clamping mechanism, the swing frame is rotatably provided with pressure roller near the end of clamping rotating device direction;The swing frame drives pressure roller to press packing film on chuck.

2. The high-performance tinned copper wire intelligent automatic packing equipment according to claim 1, characterized in that, The chuck includes fixed end for rotating drive to wire reel, and clamping end for moving to wire reel and clamping.

3. The high-performance tinned copper wire intelligent automatic packing equipment according to claim 1, characterized in that, The top extension mechanism includes carrier and top extension drive for driving the carrier to lift.

4. The high-performance tinned copper wire intelligent automatic packing equipment according to claim 3, characterized in that, The carrier top has positioning groove adapted to wire reel outer circle, and wire reel can move in the positioning groove along wire reel axial direction.

5. The high-performance tinned copper wire intelligent automatic packing equipment according to claim 1, characterized in that, The rack is provided with sensor for monitoring whether there is wire reel on top extension mechanism.

6. The high-performance tinned copper wire intelligent automatic packing equipment according to claim 1, characterized in that, The clamping mechanism includes rotatably arranged fixed shaft, and top extension shaft horizontally opposite to the fixed shaft.

7. The high-performance tinned copper wire intelligent automatic packing equipment according to claim 1, characterized in that, The swing frame includes two swing rods arranged on fixed frame and spaced apart, and swing drive for driving the swing rod to rotate, and the pressure roller is arranged between the two swing rods.

8. The high-performance tinned copper wire intelligent automatic packing equipment according to claim 7, characterized in that, The side of pressure roller near fixed frame is spaced apart from limit roller.

9. The high-performance tinned copper wire intelligent automatic packing equipment according to claim 1, characterized in that, The auxiliary film feeding device further includes film cutting assembly arranged at the end of swing frame near pressure roller.

10. The high-performance tinned copper wire intelligent automatic packing equipment according to claim 9, characterized in that, The film cutting assembly includes cutter, film cutting drive for driving the cutter to move along pressure roller axial direction, and feeding element for driving the cutter to pierce packing film.

Citation Information

Patent Citations

  • Copper coil packaging device

    CN212951276U

  • Wire coil film wrapping and packaging mechanism

    CN222005491U