Emulsion explosive cartridge posture adjusting device

The emulsion explosive cartridge posture adjustment device automatically adjusts the cartridge posture using vibration adjustment components and flexible buffer plates, solving the problem of uneven cartridge feeding, improving production efficiency and reducing breakage rate, and realizing the automation and stability of emulsion explosive production.

CN223851542UActive Publication Date: 2026-01-30FUJIAN ZHANGZHOU JIUYIJIU CHEM +1
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Patent Information

Application Number
CN202520012320.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2026-01-30
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

In the production of emulsion explosives, the explosive cartridges are prone to misalignment during transport, resulting in low production efficiency and increased risk of breakage. Existing methods that rely on manual adjustment are inefficient.

Method used

An emulsion explosive cartridge attitude adjustment device is adopted, including a vibration adjustment component and a flexible buffer plate. The vibration adjustment component is driven by a cylinder to adjust the attitude of the cartridge, and the tapered arc plate and the buffer plate are used to ensure smooth delivery of the cartridge.

Benefits of technology

It has enabled automated adjustment of the posture of the medicine rolls, reduced the intensity of manual labor, improved production efficiency and continuity, reduced the breakage rate of medicine rolls, and ensured the stability and smoothness of production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223851542U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of emulsion explosive cartridges, and discloses an emulsion explosive cartridge posture adjusting device which comprises a first belt, a second belt and a vibration adjusting assembly, the second belt is arranged at one end of the first belt in the conveying direction, a supporting rod is fixed to the top of the second belt, and an air cylinder is fixed to the center of the side face of the supporting rod. The emulsion explosive cartridge has high automation and high efficiency through the vibration adjusting assembly, the posture of the cartridge can be continuously and stably adjusted, it is ensured that the overall production efficiency is not affected in the conveying and adjusting process, meanwhile, the labor intensity of workers is greatly reduced, optimization and upgrading of the production process are achieved, and the production efficiency is improved. And the safety of the cartridge is fully considered by the flexible buffer plate, the gradually-contracted arc-shaped plate and the curved plate, so that the cartridge is effectively prevented from being damaged. Meanwhile, the production efficiency of the emulsion explosive is improved, the breakage rate is reduced, and the production continuity and stability are ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to emulsion explosive cartridge technical field especially relates to emulsion explosive cartridge attitude adjusting device. BACKGROUND

[0002] In the production process of emulsion explosive cartridges, ensuring the smoothness of cartridge conveying is crucial to maintaining the continuity of production. Currently, the production line of emulsion explosives adopts a ring layout, which significantly increases the production speed of cartridges, especially small-diameter cartridges.

[0003] Due to high-speed production, some cartridges may not be arranged neatly on the conveying belt. To address this issue, the current approach mainly relies on manual monitoring and immediate adjustment of the attitude of the cartridges. If the attitude of the cartridges is not corrected in time, it may reduce overall production efficiency and potentially increase the risk of damage to the cartridges in the next stage.

[0004] Therefore, optimizing the adjustment mechanism during cartridge conveying is crucial to ensuring the production efficiency of emulsion explosives. SUMMARY

[0005] The utility model aims at at least in a certain extent solves one of the technical problems among the related technical. For this reason, one purpose of the utility model lies in putting forward emulsion explosive cartridge attitude adjusting device, greatly reduces the manual labor intensity, has realized the optimization and upgrading of production process.

[0006] According to the emulsion explosive cartridge attitude adjusting device provided by the utility model, the conveying direction one end of the first belt is provided with the second belt, the top of the second belt is fixedly provided with the supporting rod, the side surface center of the supporting rod is fixedly provided with the air cylinder, and the output end of the air cylinder penetrates the supporting rod and is fixed with the vibration adjusting assembly.

[0007] Preferably, the vibration adjusting assembly comprises a supporting frame, the top of the supporting frame is fixedly provided with an annular adjusting plate, the annular adjusting plate is fixed with the telescopic end of the air cylinder, the top of the supporting frame is fixedly provided with a plurality of partition rods in an array at equal distances, and the outer surface of the partition rod is fixedly provided with a tapered arc-shaped plate fixed with the supporting frame.

[0008] Preferably, the front end of the supporting frame is fixedly provided with a curved surface plate, the curved surface plate is designed to be contracted, and the cartridge is ensured to fall into the second belt in a correct attitude.

[0009] Preferably, the top of the second belt is fixedly provided with guide rods at both ends, and the left and right ends of the supporting frame are fixedly provided with linear bearings movably connected with the guide rods.

[0010] Preferably, a flexible buffer plate is fixed between the first belt and the second belt at the bottom of the vibration adjusting assembly, the buffer flexible plate is made of deformable material and can adapt to cartridges in different postures to ensure smooth transition.

[0011] Preferably, the two tapered arc-shaped plates form an inverted bell mouth shape to buffer the falling cartridges and prevent the postures of the cartridges from changing again.

[0012] Preferably, the first belt and the second belt have a speed difference, different running speeds are arranged between the first belt and the second belt to manage the arrangement order of the cartridges on the second belt.

[0013] The beneficial effects in the utility model are:

[0014] 1. The emulsion explosive cartridge has high automation and high efficiency through the vibration adjusting assembly, can continuously and stably adjust the posture of the cartridge, ensures that the overall production efficiency is not affected during the conveying and adjusting process, greatly reduces the labor intensity, and realizes the optimization and upgrading of the production process.

[0015] 2. The flexible buffer plate, the tapered arc-shaped plate and the curved plate fully consider the safety of protecting the cartridge and effectively avoid the damage of the cartridge. Meanwhile, the production efficiency of the emulsion explosive is improved, the damage rate is reduced, and the continuity and stability of the production are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The utility model provides a three-dimensional structure schematic view of emulsion explosive cartridge posture adjusting device.

[0017] Figure 2 The utility model provides a three-dimensional structure schematic view of emulsion explosive cartridge posture adjusting device under working condition.

[0018] Figure 3 The utility model provides a flexible buffer plate structure schematic view of emulsion explosive cartridge posture adjusting device.

[0019] Figure 4 The utility model provides a vibration adjusting assembly structure schematic view of emulsion explosive cartridge posture adjusting device.

[0020] Figure 5 The utility model provides a vibration adjusting assembly front view structure schematic view of emulsion explosive cartridge posture adjusting device.

[0021] In the figure: A1, first belt; B2, vibration adjustment assembly; C1, second belt; D4, flexible buffer plate.b1, separation rod; b2, annular adjustment plate; b3, tapered arc-shaped plate; b4, linear bearing; b5, curved surface plate; b6, air cylinder; b7, support frame; E1, cigarette with regular posture; E2, cigarette that fails to adjust to the correct posture; E3, cigarette in the process of falling. DETAILED DESCRIPTION

[0022] REFERENCE Figures 1-5 The emulsion explosive cartridge posture adjustment device comprises a first belt A1, a second belt C1, and a vibration adjustment assembly B2. The first belt A1 is at a high position, and the vibration adjustment assembly B2 is at a low position. The first belt A1 is provided with the second belt C1 at one end in the conveying direction. The second belt C1 is fixed with a support rod at the top. The side surface center of the support rod is fixed with an air cylinder b6. The output end of the air cylinder b6 penetrates through the support rod and is fixed with the vibration adjustment assembly B2. Through the air cylinder b6 and the vibration adjustment assembly B2, the safety of the cartridge is ensured, the breakage rate is reduced, and the cartridge enters the second belt C1 with a regular posture.

[0023] The vibration adjustment assembly B2 comprises a support frame b7. The top of the support frame b7 is fixed with an annular adjustment plate b2. The annular adjustment plate b2 is fixed with the telescopic end of the air cylinder b6. The front end of the support frame b7 is fixed with a curved surface plate b5. The top of the second belt C1 is fixed with guide rods at both ends. The left and right ends of the support frame b7 are fixed with linear bearings b4 that are movably connected with the guide rods. Through the guide rods, the linear bearings b4, the support frame b7, and the vibration adjustment assembly B2, the posture of the irregular cartridge is repeatedly moved horizontally to adjust its posture. The vibration adjustment assembly B2 can realize the horizontal repeated movement of the cartridge through the driving mode of the air cylinder b6, ensuring that the cartridge gradually reaches the correct posture during the adjustment process.

[0024] The top of the support frame b7 is fixed with a plurality of separation rods b1 in an array at equal distances. The outer surface of the separation rod b1 is fixed with a tapered arc-shaped plate b3 that is fixed with the support frame b7.

[0025] The separation rod b1 can limit the irregular posture of the cartridge from entering the second belt C1 and contact the cartridge during the vibration process of the vibration adjustment assembly B2. Part of the cartridge with a regular posture enters the tapered arc-shaped plate b3. In addition, a section of the cartridge that fails to adjust its posture in time will gradually contact the annular adjustment plate b2 and move along the arc-shaped track, causing the posture of the cartridge to gradually approach regular, and then fall to the curved surface plate b5 below the annular adjustment plate b2.

[0026] The flexible buffer plate D4 is fixed at the bottom of the vibration adjusting assembly B2 between the first belt A1 and the second belt C1. The flexible buffer plate D4 is fixedly connected to the first belt A1 and the second belt C1 and arranged below the first gap. The posture-regular cigarette can directly fall into the gap and smoothly reach the second belt C1 through the smooth transition of the flexible buffer plate D4. The flexible buffer plate D4 is made of a deformable material and can adapt to cigarettes with different postures to ensure smooth transition.

[0027] The two tapered arc-shaped plates b3 form an inverted horn shape to buffer the falling cigarettes and prevent the postures of the cigarettes from changing again. The area can ensure that the cigarettes maintain a stable posture during adjustment and smoothly enter the next belt.

[0028] The first belt A1 and the second belt C1 have a speed difference. The first belt A1 and the second belt C1 are arranged to have different running speeds to manage the arrangement order of the cigarettes on the second belt C1. By adjusting the speed of the respective driving devices, the overlap and orderly distribution of the cigarettes on the second belt C1 can be controlled to ensure smooth operation of the production line.

[0029] When the device is in use, the posture-regular cigarette E1 is conveyed by the first belt A1 and passes through the first gap of the vibration adjusting assembly B2. The cigarette E3 contacts the flexible buffer plate D4 during falling and rolls onto the second belt C3. The posture-irregular cigarette E2 directly enters the vibration adjusting assembly B2. Part of the cigarette E1 adjusts the posture during the repeated transverse vibration of the adjusting device B2. The vibration of the adjusting device B2 is derived from the cooperation of the guide rod of the air cylinder b6 and the linear bearing b4, and enters the tapered arc-shaped area b3 of the adjusting device B2 through the partition rod b1, and then smoothly falls onto the second belt C3. The cigarette E2 that fails to adjust to the correct posture gradually contacts the annular adjusting plate b2 arranged on the upper part of the adjusting device B2. Due to the vibration and gravity, a section of the cigarette E2 moves along the annular adjusting plate b2. During this process, the cigarette E2 gradually approaches the horizontal. Since the gap at the front end of the adjusting device B2 is large, after the posture of the cigarette E2 is adjusted to a certain condition, the cigarette E2 falls to the curved surface area b5 at the lower part of the annular adjusting plate b2. Due to the contraction of the curved surface area b5, the posture of the cigarette E2 becomes regular and is buffered during the contact with the curved surface area, so that the cigarette E2 smoothly and horizontally falls onto the second belt C3.

Claims

1. An emulsion explosive cartridge attitude adjustment device, characterized by: The utility model provides a kind of belt conveying device, including first belt, second belt, vibration adjustment component, the first belt is provided with second belt in the conveying direction one end, the top of second belt is fixed with support rod, the side surface center of support rod is fixed with pneumatic cylinder, the output end of pneumatic cylinder is fixed with vibration adjustment component and passes through support rod; The vibration adjustment component includes a support frame. The top of the second belt is fixed with a guide rod at both ends, and the support frame is fixed with a linear bearing at both ends and is movably connected with the guide rod.

2. The emulsion explosive cartridge attitude adjustment device of claim 1, wherein: The top of the support frame is fixed with an annular adjustment plate, and the annular adjustment plate is fixed with the telescopic end of the pneumatic cylinder.

3. The emulsion explosive cartridge attitude adjustment device of claim 2, wherein: The top of the support frame is fixed with a plurality of partition rods arranged at equal distances, and the outer surface of the partition rod is fixed with a tapered arc-shaped plate fixed with the support frame.

4. The emulsion explosive cartridge attitude adjustment device of claim 1, wherein: The front end of the support frame is fixed with a curved surface plate.

5. The emulsion explosive cartridge attitude adjustment device of claim 2, wherein: The first belt and the second belt are fixed with a flexible buffer plate at the bottom of the vibration adjustment component.

6. The emulsion explosive cartridge attitude adjustment device of claim 1, wherein: The two tapered arc-shaped plates form an inverted trumpet mouth shape. The first belt and the second belt have a speed difference.