Energy-saving concentration tank for astaxanthin oil
By designing an energy-saving concentrator with an outer insulation cylinder and an inner heat-conducting cylinder, the problem of steam heat waste in the concentrator equipment is solved, heat recovery and utilization and uniformity of the concentrator process are achieved, resulting in energy saving and high-efficiency concentrator effects.
Patent Information
- Application Number
- CN202520340339.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-28
AI Technical Summary
In the existing concentration equipment, the heat from the high-temperature steam discharged during the heating and concentration process is wasted, resulting in energy waste and failing to achieve energy-saving effects.
An energy-saving concentration tank comprising an outer insulation cylinder and an inner heat-conducting cylinder was designed. It is heated by a temperature-controlled heater, recovers steam heat using a spiral heat exchange tube, and promotes uniformity of the concentration process through a stirring motor and stirring blades.
This achieves efficient utilization of heat, improves energy efficiency, reduces heat loss, and promotes the fullness and uniformity of the concentration process.
Smart Images

Figure CN223852574U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of concentration tank, specifically, relate to a kind of astaxanthin oil's energy-saving type concentration tank. BACKGROUND
[0002] Astaxanthin is a kind of pink carotenoids, with very strong antioxidant capacity, can remove nitrogen dioxide, sulfide and disulfide etc., while also can reduce lipid peroxidation, therefore be widely used in health care products, astaxanthin is mainly extracted from algae, bacteria, phytoplankton and some aquatic species including shrimps and crabs in crustacean, in the extraction process, to improve the purity and concentration of astaxanthin, usually need to use concentration equipment to concentrate operation.
[0003] The types of concentration equipment on the market are more, most concentration equipment is heated by corresponding temperature control heater when using, but the concentration equipment of this kind is directly discharged in air during heating and concentrating, since high-temperature steam contains more heat, at this time, the part of heat energy is directly discharged in air and will be wasted, which is not conducive to achieving energy-saving effect. In view of this, we propose a kind of astaxanthin oil's energy-saving type concentration tank. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of astaxanthin oil's energy-saving type concentration tank to solve the defects proposed in the above background art.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A kind of astaxanthin oil's energy-saving type concentration tank, including outer insulation cylinder, the inside fixed mounting of outer insulation cylinder is equipped with inner heat conduction cylinder, heating chamber is arranged between the outer insulation cylinder and the inner heat conduction cylinder, the bottom of the inner heat conduction cylinder is fixedly installed with unloading pipe, unloading valve is fixedly installed on the unloading pipe, multiple temperature control heaters are provided in the heating chamber, the top of the inner heat conduction cylinder is fixedly installed with top cover, feed pipe is fixedly installed on the top cover, steam pipe is also fixedly installed on the top cover, the end of steam pipe is fixedly installed with vertical pipe, steam exhaust pipe is fixedly installed at the end of vertical pipe, spiral heat exchange pipe is arranged in the steam exhaust pipe, heat exchange medium pipe is fixedly installed at both ends of the spiral heat exchange pipe, and the heat exchange medium pipe penetrates the steam exhaust pipe.
[0007] Preferably, the heat exchange medium pipe is located below the steam exhaust pipe, and the heat exchange medium pipe is vertically arranged.
[0008] Preferably, the bottom end of the inner heat-conducting cylinder is funnel-shaped, and the plane where the bottom wall of the inner heat-conducting cylinder is located is arranged to be inclined downward by 45-60 degrees toward the side of the discharging pipe.
[0009] Preferably, a plurality of through holes are arranged on the top wall of the heating chamber, and the temperature-controlled heater is insertedly fitted with the through holes.
[0010] Preferably, a fixing seat is fixedly installed on the top of the temperature-controlled heater, and the fixing seat is fixedly installed on the top surface of the outer heat-insulating cylinder.
[0011] Preferably, a valve is fixedly installed on the vertical pipe, and the vertical pipe is arranged vertically downward.
[0012] Preferably, a feeding valve is fixedly installed on the feeding pipe, and the inner diameter of the feeding pipe is 3-5 cm.
[0013] Preferably, a stirring motor is fixedly installed at the center position of the top cover, an output shaft end of the stirring motor is fixedly installed with a stirring shaft arranged vertically, a stirring blade is fixedly installed on the stirring shaft, and the stirring blade is located in the inner heat-conducting cylinder.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] 1、The outer heat-insulating cylinder is arranged for heat-insulating operation, heat loss is reduced, the temperature-controlled heater is arranged for heating and concentration, the steam pipe is arranged to outwardly deliver hot steam for external use, in addition, medium such as air can be delivered into the spiral heat-exchange pipe for heat-exchange operation, and the heated medium can also be used externally, so that the energy utilization rate is improved and the energy-saving effect is achieved.
[0016] 2、The stirring motor, the stirring shaft and the stirring blade are arranged to perform stirring operation, so that evaporation and concentration are more sufficient. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a whole structure schematic view of the utility model;
[0018] Figure 2 It is an explosion structure schematic view of the utility model;
[0019] Figure 3 It is a sectional view of the outer heat-insulating cylinder and the inner heat-conducting cylinder of the utility model;
[0020] Figure 4 It is a whole structure schematic view of the utility model Figure 2 It is an enlarged view of A in the utility model;
[0021] Figure 5Part structure schematic diagram one of the utility model;
[0022] Figure 6 Part structure schematic diagram two of the utility model;
[0023] The meaning of each reference numeral in the figure is:
[0024] 1, outer insulation cylinder;10, inner heat conduction cylinder;11, heating chamber;12, discharge pipe;121, discharge valve;13, through hole;14, temperature control heater;141, fixed seat;
[0025] 2, top cover;20, feed pipe;21, feed valve;22, stirring motor;221, stirring shaft;222, stirring blade;
[0026] 3, steam pipe;30, vertical pipe;301, valve;31, steam exhaust pipe;32, spiral heat exchange pipe;33, heat exchange medium pipe. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0028] Please refer to Figures 1-6 The utility model provides a kind of astaxanthin oil energy-saving type concentration tank, including outer insulation cylinder 1, inner heat conduction cylinder 10 is fixedly installed in the inside of outer insulation cylinder 1, heating chamber 11 is arranged between outer insulation cylinder 1 and inner heat conduction cylinder 10, discharge pipe 12 is fixedly installed in the bottom end of inner heat conduction cylinder 10, discharge valve 121 is fixedly installed on discharge pipe 12, multiple temperature control heaters 14 are arranged in heating chamber 11, temperature control heater 14 is used for heating operation, realizes evaporation concentration;
[0029] Specifically, top cover 2 is fixedly installed on the top of inner heat conduction cylinder 10, feed pipe 20 is fixedly installed on top cover 2, and feed pipe 20 is used for feeding operation;Top cover 2 is also fixedly installed with steam pipe 3, the tail end of steam pipe 3 is fixedly installed with vertical pipe 30, the end of vertical pipe 30 is fixedly installed with steam exhaust pipe 31, and steam exhaust pipe 31 is used for steam discharge operation;Spiral heat exchange pipe 32 is arranged in steam exhaust pipe 31, heat exchange medium pipe 33 is fixedly installed on both ends of spiral heat exchange pipe 32, heat exchange medium pipe 33 penetrates steam exhaust pipe 31, medium is introduced into spiral heat exchange pipe 32 for heat exchange operation, to realize the recycling of heat in steam, improve the utilization rate of heat energy.
[0030] In the embodiment, the heat exchange medium pipe 33 is located below the steam discharge pipe 31, and the heat exchange medium pipe 33 is arranged vertically to realize the connection operation of the heat exchange medium pipe 33 from the outside of the steam discharge pipe 31.
[0031] Specifically, the bottom end of the inner heat conduction cylinder 10 is funnel-shaped, and the plane where the bottom wall of the inner heat conduction cylinder 10 is located is arranged to be inclined downward by 45-60 degrees toward the discharge pipe 12 side, so that the discharge operation in the inner heat conduction cylinder 10 is more smooth.
[0032] Further, a plurality of through holes 13 are arranged on the top wall of the heating chamber 11, and the temperature control heater 14 is inserted and matched with the through holes 13, the top of the temperature control heater 14 is fixedly installed with a fixed seat 141, and the fixed seat 141 is fixedly installed on the top surface of the outer heat preservation cylinder 1, so as to facilitate the assembly operation of the temperature control heater 14.
[0033] In addition, the valve 301 is fixedly installed on the vertical pipe 30, the vertical pipe 30 is arranged vertically downward, and the valve 301 is used for controlling the opening and closing operation; the feeding valve 21 is fixedly installed on the feeding pipe 20, and the inner diameter of the feeding pipe 20 is 3-5 cm.
[0034] It is worth noting that the center position of the top cover 2 is fixedly installed with the stirring motor 22, the output shaft end of the stirring motor 22 is fixedly installed with the stirring shaft 221 arranged vertically, the stirring shaft 221 is fixedly installed with the stirring blade 222, and the stirring blade 222 is located in the inner heat conduction cylinder 10 to realize the stirring operation, promote the stirring and concentration to be more sufficient and uniform.
[0035] Finally, it should be noted that the temperature control heater 14, the stirring motor 22 and the external power supply and other components involved in the utility model are all general standard parts or components known to those skilled in the art, the structure and principle of which are known to those skilled in the art through technical manuals or through conventional experimental methods, all the electrical components in the device are connected by wires, the power elements, electrical components and the matched controller and power supply are connected, the specific connection means should refer to the working principle of the utility model, the electrical components are connected in the order of working sequence, and the detailed connection means are all known in the art.
[0036] The energy-saving type concentrated tank of astaxanthin oil of the utility model in use, close the unloading valve 121, connect the feeding pipe 20 with the astaxanthin oil conveying pipeline, open the feeding valve 21, make astaxanthin oil enter into the inner heat conducting cylinder 10 along the feeding pipe 20, at this time, connect the temperature control heater 14 with external power supply and make it work, the temperature control heater 14 works, start heating and evaporating operation, connect the stirring motor 22 with external power supply and make it work, the stirring motor 22 works, the output shaft on it rotates and drives the stirring shaft 221 and stirring blade 222 to rotate, realize stirring and mixing operation, in addition, open the valve 301, at this time, steam can be discharged to the external heat exchange equipment along the steam pipe 3 and steam discharge pipe 31 to exchange heat, or connect the heat exchange medium pipe 33 with external medium conveying pipeline, after medium enters into the spiral heat exchange pipe 32, heat exchange operation can be carried out, realize heat recovery of steam.
[0037] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the utility model and are not intended to limit the utility model. Without departing from the spirit and scope of the utility model, various changes and improvements can be made to the utility model, and these changes and improvements fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. An energy-saving type concentrating tank for astaxanthin oil, comprising an outer insulation cylinder (1), characterized in that: The inner heat conduction cylinder (10) is fixedly installed in the inner part of the outer insulation cylinder (1), a heating cavity (11) is arranged between the outer insulation cylinder (1) and the inner heat conduction cylinder (10), a discharge pipe (12) is fixedly installed at the bottom end of the inner heat conduction cylinder (10), a discharge valve (121) is fixedly installed on the discharge pipe (12), a plurality of temperature control heaters (14) are arranged in the heating cavity (11), a top cover (2) is fixedly installed at the top of the inner heat conduction cylinder (10), a feeding pipe (20) is fixedly installed on the top cover (2), a steam pipe (3) is also fixedly installed on the top cover (2), a vertical pipe (30) is fixedly installed at the end of the steam pipe (3), a steam discharge pipe (31) is fixedly installed at the end of the vertical pipe (30), a spiral heat exchange pipe (32) is arranged in the steam discharge pipe (31), heat exchange medium pipes (33) are fixedly installed at both ends of the spiral heat exchange pipe (32), and the heat exchange medium pipes (33) pass through the steam discharge pipe (31).
2. The energy-saving type concentrating tank of astaxanthin oil according to claim 1, characterized by: The heat exchange medium pipes (33) are arranged below the steam discharge pipe (31) and vertically.
3. The energy-saving type concentrating tank of astaxanthin oil according to claim 1, characterized by: The bottom end of the inner heat conduction cylinder (10) is funnel-shaped, and the plane where the bottom wall of the inner heat conduction cylinder (10) is located is arranged to be downwardly inclined by 45-60° toward the side of the discharge pipe (12).
4. The energy-saving type concentrating tank of astaxanthin oil according to claim 1, characterized by: A plurality of through holes (13) are arranged on the top wall of the heating cavity (11), and the temperature control heaters (14) are insertedly connected with the through holes (13).
5. The energy-saving type concentrating tank of astaxanthin oil according to claim 4, characterized by: A fixed seat (141) is fixedly installed at the top of the temperature control heater (14), and the fixed seat (141) is fixedly installed on the top surface of the outer insulation cylinder (1).
6. The energy-saving type concentrating tank of astaxanthin oil according to claim 1, characterized by: A valve (301) is fixedly installed on the vertical pipe (30), and the vertical pipe (30) is arranged vertically downward.
7. The energy-saving type concentrating tank of astaxanthin oil according to claim 1, characterized by: A feeding valve (21) is fixedly installed on the feeding pipe (20), and the inner diameter of the feeding pipe (20) is 3-5 cm.
8. The energy-saving type concentrating tank of astaxanthin oil according to claim 1, characterized by: A stirring motor (22) is fixedly installed at the central position of the top cover (2), a stirring shaft (221) is fixedly installed at the output shaft end of the stirring motor (22) and arranged vertically, stirring blades (222) are fixedly installed on the stirring shaft (221), and the stirring blades (222) are arranged in the inner heat conduction cylinder (10).