Photovoltaic support surface galvanizing treatment equipment

By designing a galvanizing mechanism inside the galvanizing box, a rotating motor drives rollers to make the photovoltaic bracket float up and down in the galvanizing solution, solving the problem of incomplete galvanizing at the clamping part of the photovoltaic bracket and achieving full-coverage galvanizing and efficient operation.

CN223852720UActive Publication Date: 2026-01-30TIANJIN SHENGXINYUAN METAL PROD CO LTD
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Patent Information

Application Number
CN202520458062.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-01-30
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

The clamping parts of the existing photovoltaic brackets cannot be galvanized, requiring a secondary operation, which results in incomplete galvanization.

Method used

A galvanizing treatment device for photovoltaic brackets was designed. The device uses a galvanizing mechanism inside a galvanizing tank, including a lifting component and an immersion component. A rotating motor drives rollers to lift the galvanizing frame, causing the photovoltaic bracket to float up and down in the galvanizing solution, ensuring full coverage galvanizing.

Benefits of technology

It achieves full-coverage galvanization of the photovoltaic bracket surface, avoids galvanization dead corners in the clamping parts, improves galvanization efficiency and effect, and has a simple structure and is easy to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses photovoltaic support surface galvanization treatment equipment, and relates to the technical field of photovoltaic support galvanization, the photovoltaic support surface galvanization treatment equipment comprises a galvanization box, a galvanization frame is arranged in the galvanization box, a galvanization mechanism is arranged in the galvanization box, the galvanization mechanism comprises a lifting assembly and a soaking assembly, and the lifting assembly and the soaking assembly are used in cooperation, the lifting assembly comprises rotating motors, the rotating motors are symmetrically and fixedly connected to the outer side of the galvanizing box, and the output ends of the two rotating motors both extend into the galvanizing box and are fixedly connected with rotating plates. According to the photovoltaic support surface galvanizing treatment equipment disclosed by the utility model, the outer surface of a photovoltaic support can be rapidly galvanized through the arranged galvanizing mechanism and galvanizing liquid, the photovoltaic support floats up and down in the galvanizing liquid, the galvanizing liquid completely wraps the photovoltaic support, the photovoltaic support does not have galvanizing dead angles, and the quality of the photovoltaic support is improved. And the situation that the clamping part cannot be galvanized due to clamping is avoided, the structure is simple, and practicability is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic support galvanization technical field especially relates to a photovoltaic support surface galvanization treatment equipment. BACKGROUND

[0002] The back support of the rectangular photovoltaic panel in the prior art is mostly welded by four hollow rods, and the welding position is mostly positioned simply by spot welding, so as to facilitate the direct installation of the rectangular frame to the back of the photovoltaic panel. After the welding of the photovoltaic panel support is completed, the surface of the support needs to be galvanized to achieve the purpose of corrosion resistance and prolong the service life.

[0003] After searching, a kind of galvanizing equipment for processing solar photovoltaic support and its control method, (grant announcement number: CN 116875927 B), "including galvanizing pool, the galvanizing pool top has inlet: overturning piece, the overturning piece is connected with photovoltaic support weighing element, the weighing element is set on overturning piece upper, the weighing element is used to detect the weight value of overturning piece: shaking element, the shaking element is connected with overturning piece;After galvanizing is completed, when detecting that photovoltaic support internal zinc is accumulated, control component controls overturning piece and turns over photovoltaic support, and makes the support rod of zinc accumulation overturn to vertical state;When overturning piece overturning is completed, control component controls shaking element and photovoltaic support shakes, so that zinc liquid in photovoltaic support shakes under the shaking of zinc liquid, can dredge the position of blockage, further speed up the zinc liquid flow-out speed, in turn be favorable to reduce the possibility of zincoma generation".

[0004] According to the above related technology, the applicant believes that the above technology places the photovoltaic support in the galvanizing pool by clamping, but the clamping part of the photovoltaic support cannot be galvanized, and needs secondary operation to galvanize the clamping part. There are certain deficiencies in actual implementation. In view of the above problems, we launch a kind of photovoltaic support surface galvanization treatment equipment. UTILITY MODEL CONTENT

[0005] The utility model discloses a kind of photovoltaic support surface galvanization treatment equipment, to solve the clamping part of photovoltaic support cannot be galvanized, needs secondary operation, galvanizes the clamping part, there is certain deficiency in actual implementation.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] The utility model provides a kind of photovoltaic support surface galvanization equipment, including zinc plating box, the inside of the zinc plating box is equipped with zinc plating frame, the inside of the zinc plating box is equipped with zinc plating mechanism, the zinc plating mechanism includes lifting assembly and soaking assembly, the lifting assembly and soaking assembly are used mutually, the lifting assembly includes rotating motor, the rotating motor is fixedly connected in the outside of zinc plating box, the output of two rotating motors extends to the inside of zinc plating box and is fixedly connected with rotating plate, the bottom of the zinc plating frame is fixedly connected with sliding frame, the inside of two sliding frames is rotatably connected with gyro wheel, the gyro wheel and rotating plate are rotatably connected, the front of the zinc plating box is equipped with drain.

[0008] By setting the zinc plating mechanism, the zinc plating liquid can quickly galvanize the outer surface of the photovoltaic support. The photovoltaic support floats up and down in the zinc plating liquid, which completely wraps the photovoltaic support. There is no dead angle for galvanizing the photovoltaic support. The structure is simple and practical.

[0009] In a preferred embodiment, the soaking assembly includes a side transparent window, the side transparent window is opened in the inside of the zinc plating frame, the top of the zinc plating frame is rotatably connected with a flip top cover, the back of the zinc plating frame is provided with a rear transparent window, the inner wall bottom of the zinc plating frame is equidistantly fixedly connected with a supporting rod, and the zinc plating frame, the side transparent window, the flip top cover, the rear transparent window and the supporting rod are used mutually.

[0010] The soaking assembly can quickly galvanize the photovoltaic support, improving the galvanizing efficiency and effect.

[0011] In a preferred embodiment, the front of the zinc plating frame is provided with a first light-transmitting window, the front of the zinc plating box is provided with a second light-transmitting window, and the first light-transmitting window and the second light-transmitting window are used mutually.

[0012] The first light-transmitting window and the second light-transmitting window allow the staff to observe the galvanizing condition of the photovoltaic support.

[0013] In a preferred embodiment, the inner wall of the zinc plating box is fixedly connected with sliding plates on both sides, the zinc plating frame is provided with sliding grooves on both sides, the sliding grooves and the sliding plates are slidably connected, and the sliding grooves and the sliding plates are used mutually.

[0014] The sliding plates and the sliding grooves make the zinc plating frame more stable and prevent it from shaking.

[0015] In a preferred embodiment, the outer sides of the two rotating motors are fixedly connected with protective covers, and the protective covers are equidistantly provided with heat dissipation grooves inside.

[0016] The protective cover is arranged, the rotating motor can be protected, and bumping can be avoided.

[0017] In a preferred scheme, the front surface of the galvanized box is fixedly connected with a controller, and the rotating motor is electrically connected with the controller.

[0018] The controller is arranged, the opening and closing of the rotating motor can be controlled by the staff, and the operation is more convenient.

[0019] The photovoltaic support surface galvanization treatment equipment has the following advantages.

[0020] First, the zinc plating mechanism is arranged, the zinc plating liquid can quickly galvanize the outer surface of the photovoltaic support, the photovoltaic support floats up and down in the zinc plating liquid, the zinc plating liquid completely wraps the photovoltaic support, the photovoltaic support has no zinc plating dead angle, the situation that the clamping part cannot be galvanized due to clamping is avoided, the structure is simple, and the practicability is high.

[0021] Second, the first light transmission window and the second light transmission window are arranged, the staff can observe the zinc plating state of the photovoltaic support, the sliding plate and the sliding groove are arranged, the zinc plating frame can be lifted more stably and cannot shake, the protective cover is arranged, the rotating motor can be protected, and bumping can be avoided, the heat dissipation groove is arranged, the rotating motor can be cooled, the controller is arranged, the staff can control the opening and closing of the rotating motor, and the operation is more convenient. DRAWINGS

[0022] Figure 1 A three-dimensional schematic view of the photovoltaic support surface galvanization treatment equipment is provided.

[0023] Figure 2 A three-dimensional schematic view of the zinc plating mechanism of the photovoltaic support surface galvanization treatment equipment is provided.

[0024] Figure 3 A three-dimensional schematic view of the zinc plating mechanism of the photovoltaic support surface galvanization treatment equipment is provided.

[0025] Figure 4 A three-dimensional schematic view of the zinc plating mechanism of the photovoltaic support surface galvanization treatment equipment is provided.

[0026] In the drawing: 1, galvanized box; 2, galvanized frame; 31, rotating motor; 32, sliding frame; 33, roller; 34, rotating plate; 41, side transparent window; 42, supporting rod; 43, turnover top cover; 44, rear transparent window; 5, sliding plate; 6, sliding groove; 7, No. 1 light-transmitting window; 8, No. 2 light-transmitting window; 9, protective cover; 10, heat dissipation groove; 11, drain port; 12, controller. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and indicated in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work belong to the scope of protection of the present application.

[0028] The photovoltaic support surface galvanizing treatment equipment disclosed by the utility model is mainly applied to the scene of galvanizing photovoltaic supports.

[0029] Reference Figure 1 - Figure 4 A photovoltaic support surface galvanizing treatment equipment, including galvanized box 1, the inside of galvanized box 1 is equipped with galvanized frame 2, the inside of galvanized box 1 is equipped with galvanizing mechanism, galvanizing mechanism includes lifting assembly and soaking assembly, lifting assembly and soaking assembly are used in cooperation, lifting assembly includes rotating motor 31, rotating motor 31 is fixedly connected on the outside of galvanized box 1, the output end of two rotating motors 31 extends to the inside of galvanized box 1 and is fixedly connected with rotating plate 34, the bottom of galvanized frame 2 is fixedly connected with sliding frame 32, the inside of two sliding frames 32 is rotatably connected with roller 33, roller 33 and rotating plate 34 are rotatably connected, the front of galvanized box 1 is equipped with drain port 11. Soaking assembly includes side transparent window 41, side transparent window 41 is opened in the inside of galvanized frame 2 one side, the top of galvanized frame 2 is rotatably connected with turnover top cover 43, the back of galvanized frame 2 is equipped with rear transparent window 44, the inside wall bottom of galvanized frame 2 is fixedly connected with supporting rod 42 at equal intervals, and galvanized frame 2, side transparent window 41, turnover top cover 43, rear transparent window 44 and supporting rod 42 are used in cooperation.

[0030] The embodiment is as follows: the turnover top cover 43 is covered on the top of the galvanized frame 2, then the turnover top cover 43 and the galvanized frame 2 are locked, the rotating motor 31 is started, the output end of the rotating motor 31 rotates to drive the two rotating plates 34 to rotate, the two rotating plates 34 drive the two rollers 33 to slide in the inside of the sliding frame 32, so that the sliding frame 32 drives the galvanized frame 2 to reciprocatingly lift in the inside of the galvanizing tank 1, so that the photovoltaic support reciprocatingly floats up and down in the inside of the galvanized frame 2, the galvanizing liquid can quickly galvanize the outer surface of the photovoltaic support through the arranged galvanizing mechanism, the photovoltaic support floats up and down in the inside of the galvanizing liquid, the photovoltaic support is completely wrapped by the galvanizing liquid, and there is no galvanizing dead angle of the photovoltaic support, so that the situation that the clamping part cannot be galvanized due to clamping is avoided, the structure is simple, and the practicality is high.

[0031] In the technical scheme, considering that the clamping part of the photovoltaic support cannot be galvanized, secondary operation is needed to galvanize the clamping part, and there are certain problems in actual implementation, in order to solve such problems, the specific operation is as follows:

[0032] Reference Figure 1 - Figure 4 In a preferred embodiment, the front surface of the galvanized frame 2 is provided with a first light-transmitting window 7, the front surface of the galvanizing tank 1 is provided with a second light-transmitting window 8, and the first light-transmitting window 7 and the second light-transmitting window 8 are used in cooperation. The inner wall of the galvanizing tank 1 is fixedly connected with sliding plates 5 on both sides in a symmetrical manner, the galvanized frame 2 is provided with sliding grooves 6 on both sides in a symmetrical manner, the sliding grooves 6 and the sliding plates 5 are slidably connected, and the sliding grooves 6 and the sliding plates 5 are used in cooperation. The outer sides of the two rotating motors 31 are fixedly connected with protective covers 9, and the inside of each protective cover 9 is provided with heat dissipation grooves 10 at equal intervals. The front surface of the galvanizing tank 1 is fixedly connected with a controller 12, and the rotating motor 31 is electrically connected with the controller 12.

[0033] In the embodiment, the first light-transmitting window 8 and the second light-transmitting window 8 are arranged, so that the staff can observe the galvanizing condition of the photovoltaic support, the sliding plates 5 and the sliding grooves 6 are arranged, so that the lifting of the galvanized frame 2 is more stable and does not shake, the protective cover 9 is arranged, so that the rotating motor 31 is protected and bumping is avoided, the heat dissipation grooves 10 are arranged, so that the rotating motor 31 is heat-dissipated, and the controller 12 is arranged, so that the staff can control the start and stop of the rotating motor 31, and the operation is more convenient.

[0034] Working principle: in actual use, the staff first fills the galvanizing box 1 with galvanizing liquid, then places the photovoltaic support in the galvanizing frame 2, then covers the flip top cover 43 on the top of the galvanizing frame 2, then locks the flip top cover 43 and the galvanizing frame 2, starts the rotating motor 31, the output end of the rotating motor 31 rotates to drive the two rotating plates 34 to rotate, the two rotating plates 34 rotate to drive the two rollers 33 to slide in the sliding frame 32, so that the sliding frame 32 drives the galvanizing frame 2 to reciprocatingly lift in the galvanizing box 1, so that the photovoltaic support reciprocatingly lifts in the galvanizing liquid, the photovoltaic support has a certain buoyancy, so it will reciprocatingly float up and down in the galvanizing frame 2, in the floating process, the galvanizing liquid can galvanize the outer surface of the photovoltaic support, after the galvanizing is completed, the staff lifts the galvanizing frame 2 to the highest position, then opens the flip top cover 43, and takes out the photovoltaic support.

[0035] The above is only a preferred embodiment of the present application, but the protection scope of the present application is not limited to this. The replacement can be the replacement of part of the structure, device, method step, or the complete technical solution. According to the technical solution and the utility model concept of the present application, equivalent replacement or change should be covered in the protection scope of the present application.

Claims

1. A photovoltaic rack surface galvanizing treatment apparatus comprising a galvanizing tank (1), characterized by: The galvanized box (1) is internally provided with a galvanized frame (2), the galvanized box (1) is internally provided with a galvanizing mechanism, the galvanizing mechanism comprises a lifting assembly and a soaking assembly, the lifting assembly and the soaking assembly are used in cooperation with each other, the lifting assembly comprises a rotating motor (31), the rotating motor (31) is fixedly connected to the outside of the galvanized box (1) in pairs, the output ends of the two rotating motors (31) extend to the inside of the galvanized box (1) and are fixedly connected with rotating plates (34), the bottom of the galvanized frame (2) is fixedly connected with sliding frames (32) in pairs, the inside of the two sliding frames (32) is rotatably connected with rollers (33), the rollers (33) and the rotating plates (34) are rotatably connected, and the front surface of the galvanized box (1) is provided with a drain port (11).

2. A photovoltaic rack surface galvanizing treatment apparatus according to claim 1, characterized in that: The soaking assembly comprises a side transparent window (41), the side transparent window (41) is arranged on one side of the inside of the galvanized frame (2), the top of the galvanized frame (2) is rotatably connected with a turnover top cover (43), the back of the galvanized frame (2) is provided with a rear transparent window (44), the inner wall bottom of the galvanized frame (2) is fixedly connected with supporting rods (42) at equal intervals, and the galvanized frame (2), the side transparent window (41), the turnover top cover (43), the rear transparent window (44) and the supporting rods (42) are used in cooperation with each other.

3. The photovoltaic rack surface galvanizing treatment apparatus according to claim 1, characterized by: The front surface of the galvanized frame (2) is provided with a first light-transmitting window (7), the front surface of the galvanized box (1) is provided with a second light-transmitting window (8), and the first light-transmitting window (7) and the second light-transmitting window (8) are used in cooperation with each other.

4. The photovoltaic rack surface galvanizing treatment apparatus according to claim 1, characterized by: The inner wall of the galvanized box (1) is fixedly connected with sliding plates (5) on both sides in pairs, the two sides of the galvanized frame (2) are symmetrically provided with sliding grooves (6), the sliding grooves (6) and the sliding plates (5) are slidably connected, and the sliding grooves (6) and the sliding plates (5) are used in cooperation with each other.

5. The photovoltaic rack surface galvanizing treatment apparatus according to claim 1, characterized by: The outer sides of the two rotating motors (31) are fixedly connected with protective covers (9), and the interiors of the two protective covers (9) are provided with heat dissipation grooves (10) at equal intervals.

6. The photovoltaic rack surface galvanizing treatment apparatus according to claim 1, characterized by: The front surface of the galvanized box (1) is fixedly connected with a controller (12), and the rotating motor (31) is electrically connected with the controller (12).

Citation Information

Patent Citations

  • A galvanizing equipment and its control method for processing solar photovoltaic brackets.

    CN116875927B