Surface oxide layer pickling device for electro-galvanized iron wire processing

By designing a material handling device that supports the positioning components, lifting components, and screening components, the problems of difficulty in removing iron wire after pickling and residual cleaning solution were solved, thereby improving material handling efficiency and simplifying the drying process.

CN223852792UActive Publication Date: 2026-01-30HEBEI SAIHAN METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202520515202.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-01-30
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

Existing ultrasonic pickling devices make it difficult to remove the iron wire from the cleaning solution inside the machine after pickling, and the residual cleaning solution on the iron wire cannot be effectively treated, affecting the efficiency of material handling and the difficulty and time of subsequent drying.

Method used

A material handling device was designed, comprising a support and positioning component, a lifting component, a water filtration component, and a screening component. Through automatic lifting and screening functions, it can automatically remove iron wire and effectively remove cleaning liquid.

Benefits of technology

It improves the efficiency of picking up and putting down iron wire, reduces cleaning fluid residue, and simplifies the difficulty and time of subsequent drying processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a surface oxide layer pickling device for electro-galvanized iron wire processing, which comprises a machine body and an operation panel, and the operation panel is arranged at the upper end of the front surface of the machine body and is fixedly connected with the machine body. By arranging the machine body, the operation panel, the material taking device, the supporting and positioning assembly, the frame, the moving groove, the moving base, the fixing rod, the lifting assembly, a motor, a lead screw, a threaded base, a rotating shaft, a water filtering assembly, a filtering frame, a first rotating block, a second rotating block, a screening piece, a fixing plate, a protruding block and an extrusion block to be used in cooperation, the problem that after an existing ultrasonic acid pickling device conducts acid pickling on iron wires, the iron wires cannot be cleaned easily is solved; the problems that iron wires are inconvenient to take out from cleaning liquid in a machine body, meanwhile, a large amount of cleaning liquid is left on the iron wires and cannot be effectively treated, and therefore the material taking and placing work efficiency and the follow-up drying treatment difficulty and time are affected are solved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to galvanized iron wire processing technical field especially relates to a kind of surface oxidation layer pickling device of galvanized iron wire processing. BACKGROUND

[0002] The surface oxidation layer pickling device of galvanized iron wire processing is the key equipment for ensuring the cleanliness of the surface of the iron wire and improving the quality of galvanizing;Commonly used surface oxidation layer pickling device of galvanized iron wire processing includes static pickling device, dynamic pickling device, ultrasonic pickling device and environmentally friendly pickling device, etc.;Among them, the ultrasonic pickling device is a device that uses ultrasonic waves and acid solution to clean the surface of the metal;It forms micro-bubbles in the cleaning solution and bursts instantaneously by the high-frequency vibration generated by ultrasonic waves, producing strong impact force and micro-jet, effectively removing dirt, oxidation layer, rust, etc. on the surface of the metal;The vibration of ultrasonic waves can accelerate the reaction of acid solution and metal surface, improve cleaning efficiency, and the micro-flow of ultrasonic waves can evenly distribute acid solution on the surface of the iron wire, including the inside of complex structure or small pores, achieving comprehensive cleaning, reducing the use of acid solution, reducing wastewater treatment difficulty, and saving energy;For the process of galvanized iron wire processing, the removal of surface oxidation layer is a crucial step;Oxidation layer not only affects the quality of the coating of the iron wire, but also may cause uneven coating, poor adhesion, etc.;The ultrasonic pickling device can efficiently remove the oxidation layer on the surface of the iron wire, providing a good substrate surface for subsequent galvanizing process.

[0003] The existing ultrasonic pickling device has the problem that after pickling the iron wire, it is not convenient to take out the iron wire from the cleaning solution in the body, and there is a lot of cleaning solution left on the iron wire, which cannot be effectively treated, affecting the work efficiency of taking and placing material and the difficulty and time of subsequent drying treatment. UTILITY MODEL CONTENTS

[0004] In view of the problems existing in the prior art, the utility model provides a surface oxidation layer pickling device for galvanized iron wire processing, which has the advantages of automatic lifting of the iron wire, facilitating material taking, and filtering out the cleaning solution left on the iron wire, solving the problem that the existing ultrasonic pickling device is not convenient to take out the iron wire from the cleaning solution in the body after pickling the iron wire, and there is a lot of cleaning solution left on the iron wire, which cannot be effectively treated, affecting the work efficiency of taking and placing material and the difficulty and time of subsequent drying treatment.

[0005] The utility model is implemented as follows: a surface oxidation layer pickling device for galvanized iron wire processing, comprising a body and an operation panel, the operation panel is arranged on the front surface upper end of the body, and is fixedly connected with the body, a material taking device is arranged in the body, and the material taking device is fixedly connected with the body.

[0006] As the utility model preferred the taking device includes support positioning assembly, elevating assembly, filter water subassembly and sieve moving piece, support positioning assembly sets up in machine body rear end, elevating assembly sets up in support positioning assembly inside, filter water subassembly sets up in machine body inside, the number of sieve moving piece is two, and respectively sets up in the left and right sides of machine body rear side upper end, through setting taking device, has the effect of automatic elevating taking material, puts the material, and is convenient for the taking out work after pickling.

[0007] As the utility model preferred the support positioning assembly includes frame, moving groove, mobile seat and fixed rod, the frame is fixedly connected in the machine body rear end, the number of moving groove is two, and respectively sets up in the left and right sides of the frame front surface, the number of mobile seat is two, and respectively sets up in the left and right ends of the frame front side, two mobile seat rear end respectively extends into two moving groove, and with moving groove slidingly connected, the number of fixed rod is two, and respectively sets up in two mobile seat inside, and left and right ends are respectively with mobile seat inside left and right side surface fixedly connected, through setting support positioning assembly, is used to support the effect of limiting filter water subassembly, cooperates with filter frame and moves up and down, guarantees the stability of filter frame up and down movement.

[0008] As the utility model preferred the elevating assembly includes motor, lead screw, screw seat and pivot, the motor is set up in the frame inside lower end, and with machine body rear surface fixedly connected, the lead screw is fixedly connected in the output of motor, and upper end is rotatably connected with the frame upper end, the screw seat is sleeved in the surface of lead screw, and is threadedly connected with lead screw, the pivot is set up in the screw seat inside, and left and right ends are respectively with the left and right side surface fixedly connected in the screw seat inside, through setting elevating assembly, is used to drive the effect of filter water subassembly and moves up and down, and then to play the material and the material of up and down.

[0009] As the utility model preferred the filter water subassembly includes filter frame, rotating block one and rotating block two, the number of rotating block one is two, and respectively fixedly connected in the left and right sides of filter frame rear surface upper end, two rotating block one rear end respectively extends into two mobile seat inside, and is sleeved in two fixed rod surface, and all is rotatably connected with fixed rod, the rear end of rotating block two extends into the screw seat inside, and is sleeved in the surface of pivot, and is rotatably connected with pivot, through setting filter water subassembly, is used to filter frame when taking material and most of the cleaning fluid is filtered out, and the material is lifted to facilitate taking and putting material.

[0010] As the utility model discloses preferably, the left and right sides of the lower end of the rear surface of the filter frame are fixedly connected with extrusion blocks respectively, the positions of the two extrusion blocks and the two screen moving pieces correspond to each other and are adapted, the left and right sides of the lower end of the rear surface of the filter frame are provided with extrusion blocks respectively, which are used for extruding and cooperating with the screen moving pieces, and the screen moving of the filter frame is realized during the movement of the filter frame.

[0011] As the utility model discloses preferably, the left and right sides of the lower end of the rear surface of the filter frame are fixedly connected with extrusion blocks respectively, the positions of the two extrusion blocks and the two screen moving pieces correspond to each other and are adapted, the left and right sides of the lower end of the rear surface of the filter frame are provided with extrusion blocks respectively, which are used for extruding and cooperating with the screen moving pieces, and the screen moving of the filter frame is realized during the movement of the filter frame.

[0012] 1. The utility model discloses a cooperation of the machine body, operation panel, material taking device, support positioning assembly, frame, movement groove, movement base, fixed link, elevating assembly, motor, screw rod, screw seat, pivot, filter water subassembly, filter frame, rotating block no. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is the first perspective three-dimensional structure schematic diagram of the ultrasonic pickling device provided by the utility model embodiment.

[0014] Figure 2 It is the second perspective three-dimensional structure schematic diagram of the ultrasonic pickling device provided by the utility model embodiment.

[0015] Figure 3 It is the three-dimensional structure schematic diagram of the support positioning assembly and the elevating assembly in the ultrasonic pickling device provided by the utility model embodiment.

[0016] Figure 4 It is the three-dimensional structure schematic diagram of the filter water subassembly and the screen moving piece in the ultrasonic pickling device provided by the utility model embodiment.

[0017] In the figure: 1, the body; 2, the operation panel; 3, the material taking device; 31, the support positioning assembly; 311, the frame; 312, the moving groove; 313, the moving seat; 314, the fixed rod; 32, the lifting assembly; 321, the motor; 322, the screw rod; 323, the threaded seat; 324, the rotating shaft; 33, the water filtering assembly; 331, the filter frame; 332, rotating block one; 333, rotating block two; 34, the screening member; 341, the fixed plate; 342, the protruding block; 4, the extrusion block. DETAILED DESCRIPTION

[0018] In order to further understand the application content, characteristics and effects of the utility model, the following examples are given, and the detailed description is given as follows in combination with the drawings.

[0019] The structure of the utility model will be described in detail below in combination with the drawings.

[0020] As Figures 1 to 4 shown, the utility model embodiment provides a surface oxidation layer pickling device for galvanized iron wire processing, including body 1 and operation panel 2, operation panel 2 is set up on the front surface upper end of body 1, and is fixedly connected with body 1, the inside of body 1 is provided with material taking device 3, and material taking device 3 is fixedly connected with body 1.

[0021] Referring to Figure 1 and Figure 2 , material taking device 3 includes support positioning assembly 31, lifting assembly 32, water filtering assembly 33 and screening member 34, support positioning assembly 31 is set in the rear end of body 1, lifting assembly 32 is set in the inside of support positioning assembly 31, water filtering assembly 33 is set in the inside of body 1, the number of screening member 34 is two, and is respectively set on the left and right sides of the upper end of the rear side of body 1.

[0022] The above scheme is adopted: by setting material taking device 3, the automatic lifting material taking and discharging effect is achieved, which facilitates the taking work after pickling.

[0023] Referring to Figure 1 , Figure 2 and Figure 3 , support positioning assembly 31 includes frame 311, moving groove 312, moving seat 313 and fixed rod 314, frame 311 is fixedly connected in the rear end of body 1, the number of moving groove 312 is two, and is respectively set on the left and right sides of the front surface of frame 311, the number of moving seat 313 is two, and is respectively set on the left and right ends of the front side of frame 311, the rear end of two moving seats 313 respectively extends into two moving grooves 312, and is slidably connected with moving groove 312, the number of fixed rod 314 is two, and is respectively set in two moving seats 313, and the left and right ends are respectively fixedly connected with the left and right side surfaces in the inside of moving seat 313.

[0024] Adopting the above scheme: by setting the support positioning assembly 31, the filter assembly 33 is supported and limited, and moves up and down with the filter frame 331 to ensure the stability of the filter frame 331.

[0025] Reference Figure 1 、 Figure 2 and Figure 3 , the lifting assembly 32 includes a motor 321, a lead screw 322, a threaded seat 323 and a rotating shaft 324, the motor 321 is arranged inside the lower end of the frame 311 and is fixedly connected with the rear surface of the machine body 1, the lead screw 322 is fixedly connected with the output end of the motor 321, and the upper end is rotatably connected with the upper end of the frame 311, the threaded seat 323 is sleeved on the surface of the lead screw 322 and is threadedly connected with the lead screw 322, and the rotating shaft 324 is arranged inside the threaded seat 323 and is fixedly connected with the left and right side surfaces inside the threaded seat 323.

[0026] Adopting the above scheme: by setting the lifting assembly 32, the filter assembly 33 is driven to move up and down, and the material is taken and placed up and down.

[0027] Reference Figure 2 、 Figure 3 and Figure 4 , the filter assembly 33 includes a filter frame 331, a rotating block one 332 and a rotating block two 333, the number of the rotating block one 332 is two, and is fixedly connected with the left and right sides of the upper end of the rear surface of the filter frame 331, the rear ends of the two rotating block one 332 extend into the interiors of the two moving seats 313 and are sleeved on the surfaces of the two fixed rods 314, and are rotatably connected with the fixed rods 314, and the rear end of the rotating block two 333 extends into the interior of the threaded seat 323 and is sleeved on the surface of the rotating shaft 324 and is rotatably connected with the rotating shaft 324.

[0028] Adopting the above scheme: by setting the filter assembly 33, most of the cleaning liquid is filtered out through the filter frame 331 when taking the material, and the material is lifted to facilitate taking and placing the material.

[0029] Reference Figure 2 Figure 3 and Figure 4 , the screen moving piece 34 includes a fixed plate 341 and a protruding block 342, the fixed plate 341 is arranged on the upper end of the rear side of the filter frame 331 and is fixedly connected with the upper surface of the machine body 1, and the number of the protruding block 342 is several, and is fixedly connected with the front surface of the fixed plate 341.

[0030] Adopting the above scheme: by setting the screen moving piece 34, the filter frame 331 is reciprocatingly and bumpily screened with the extrusion block 4 to filter the cleaning liquid, most of the cleaning liquid attached to the iron wire is effectively screened out by bumping, so that the iron wire is not affected by the large amount of cleaning liquid remaining on the iron wire, and the subsequent processing is not affected.

[0031] Reference Figure 2 And Figure 4 The left and right sides of the lower end of the rear surface of the filter frame 331 are respectively fixedly connected with extrusion blocks 4, and the two extrusion blocks 4 correspond to the positions of the two screening members 34.

[0032] By arranging the extrusion blocks 4 on the left and right sides of the lower end of the rear surface of the filter frame 331, the extrusion blocks 4 are used to extrude and cooperate with the screening members 34, and the filter frame 331 is jolted and screened during movement.

[0033] When taking out the material, the motor 321 is controlled to drive the lead screw 322 to rotate, and the lead screw 322 rotates to drive the threaded seat 323 to move upwards. The threaded seat 323 moves upwards to drive the rotating block two 333, which is sleeved on the surface of the rotating shaft 324, to move upwards. The rotating block two 333 moves upwards to drive the filter frame 331 to move upwards. The filter frame 331 moves upwards to drive the two rotating blocks one 332 to move upwards. The rotating blocks one 332 drive the moving seat 313 to move upwards in the moving groove 312 through the fixed rod 314, thereby supporting and limiting the movement of the filter frame 331. When the filter frame 331 moves upwards, the iron wire is lifted upwards, and the cleaning liquid is filtered out. As the filter frame 331 moves upwards, the two extrusion blocks 4 move upwards. The extrusion blocks 4 move to extrude the protrusions 342 on the surface of the fixed plate 341, so that the extrusion blocks 4 are extruded to drive the filter frame 331 to rotate upwards. The filter frame 331 rotates to drive the rotating blocks one 332 to rotate on the surface of the fixed rod 314 in the moving seat 313, and the rotating block two 333 rotates on the surface of the rotating shaft 324 in the threaded seat 323. When the extrusion blocks 4 are not extruded on the protrusions 342, the filter frame 331 will be quickly rotated downward due to gravity, thereby jolting and screening water. As the filter frame 331 moves upwards or downwards, the extrusion blocks 4 repeatedly extrude and release the protrusions 342, thereby driving the filter frame 331 to reciprocatingly jolt and screen water.

[0034] To sum up, the surface oxidation layer pickling device for galvanized iron wire processing is provided with the cooperation of the machine body 1, the operation panel 2, the material taking device 3, the supporting and positioning assembly 31, the frame 311, the moving groove 312, the moving seat 313, the fixed rod 314, the lifting assembly 32, the motor 321, the lead screw 322, the threaded seat 323, the rotating shaft 324, the water filtering assembly 33, the filter frame 331, the rotating blocks one 332, the rotating block two 333, the screening member 34, the fixed plate 341, the protrusions 342, and the extrusion blocks 4, thereby solving the problem that the existing ultrasonic pickling device is not convenient to take out the iron wire from the cleaning liquid in the machine body after pickling the iron wire, and a lot of cleaning liquid remains on the iron wire and cannot be effectively treated, thereby affecting the work efficiency of taking and placing the material and the difficulty and time of subsequent drying treatment.

[0035] It should be noted that the motor 321 is a device or equipment existing in the prior art, or a device or equipment that can be realized in the prior art, and the power supply specific composition and principle of the motor 321 are clear to those skilled in the art, and therefore will not be described in detail.

[0036] It should be noted that, in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0037] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A pickling device for surface oxide layer processing of electroplated galvanized iron wire, comprising a body (1) and an operation panel (2), wherein the operation panel (2) is disposed on the upper end of the front surface of the body (1) and fixedly connected to the body (1), characterized in that: The machine body (1) is internally provided with a material taking device (3) which is fixedly connected with the machine body (1).

2. The pickling device for the surface oxide layer of the galvanized iron wire processing according to claim 1, characterized in that: The material taking device (3) comprises a support positioning assembly (31), a lifting assembly (32), a water filtering assembly (33) and a screening member (34). The support positioning assembly (31) is arranged at the rear end of the machine body (1). The lifting assembly (32) is arranged inside the support positioning assembly (31). The water filtering assembly (33) is arranged inside the machine body (1). The screening member (34) comprises two members which are arranged at the left and right sides of the upper end of the rear side of the machine body (1).

3. A pickling device for the surface oxide layer of a galvanized iron wire process according to claim 2, characterized in that: The support positioning assembly (31) comprises a frame (311), a moving groove (312), a moving seat (313) and a fixing rod (314). The frame (311) is fixedly connected with the rear end of the machine body (1). The moving groove (312) comprises two members which are arranged at the left and right sides of the front surface of the frame (311). The moving seat (313) comprises two members which are arranged at the left and right ends of the front side of the frame (311). The rear ends of the two moving seats (313) are extended into the two moving grooves (312) and are in sliding connection with the moving grooves (312). The fixing rod (314) comprises two members which are arranged inside the two moving seats (313) and are in fixed connection with the left and right side surfaces of the moving seats (313).

4. The pickling device for the surface oxide layer of the galvanized iron wire processing according to claim 3, characterized in that: The lifting assembly (32) comprises a motor (321), a lead screw (322), a threaded seat (323) and a rotating shaft (324). The motor (321) is arranged at the lower end of the frame (311) and is in fixed connection with the rear surface of the machine body (1). The lead screw (322) is fixedly connected with the output end of the motor (321) and is in rotating connection with the upper end of the frame (311). The threaded seat (323) is sleeved on the surface of the lead screw (322) and is in threaded connection with the lead screw (322). The rotating shaft (324) is arranged inside the threaded seat (323) and is in fixed connection with the left and right side surfaces of the threaded seat (323).

5. A pickling device for the surface oxide layer of a galvanized iron wire process according to claim 4, characterized in that: The water filtering assembly (33) comprises a filter frame (331), a rotating block one (332) and a rotating block two (333). The rotating block one (332) comprises two members which are fixedly connected with the left and right sides of the rear surface of the filter frame (331). The rear ends of the two rotating block ones (332) are extended into the two moving seats (313) and are sleeved on the surfaces of the two fixing rods (314) and are in rotating connection with the fixing rods (314). The rear end of the rotating block two (333) is extended into the threaded seat (323) and is sleeved on the surface of the rotating shaft (324) and is in rotating connection with the rotating shaft (324).

6. A pickling device for the surface oxide layer of a galvanized iron wire process according to claim 5, characterized in that: The sieve moving piece (34) comprises a fixed plate (341) and a protruding block (342), the fixed plate (341) is arranged on the rear side of the upper end of the filter frame (331) and is fixedly connected with the upper surface of the machine body (1), and the number of the protruding blocks (342) is several, and they are fixedly connected with the front surface of the fixed plate (341).

7. A pickling device for the surface oxide layer of a galvanized iron wire process according to claim 6, characterized in that: The left and right sides of the lower end of the rear surface of the filter frame (331) are fixedly connected with extrusion blocks (4), and the two extrusion blocks (4) correspond to the positions of the two sieve moving pieces (34) and are matched.