Environment-friendly leveling device for carpet processing
By combining a motor-driven lead screw and an auxiliary roller, the problem of existing devices being unable to adapt to carpets of different sizes is solved, achieving uniform flattening and stable conveying of carpets, thus improving processing efficiency and results.
Patent Information
- Application Number
- CN202520196438.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-08
AI Technical Summary
Existing carpet leveling equipment cannot adapt to carpets of different sizes, resulting in uneven flatness, increased usage costs, and reduced processing efficiency.
The motor-driven lead screw controls the movement of the mounting base, and the combination of a transverse cylinder, slide bar, pressure plate and spring structure fixes the edge of the carpet. The auxiliary roller provides additional support, and the position can be adjusted by the threaded rod and pressure block to adapt to different carpet sizes. The uniform pressure is achieved through the coordinated work of the flattening roller and the auxiliary roller.
It achieves precise flattening of carpets of different sizes, improves the versatility and processing efficiency of the device, ensures the stability and uniformity of the carpet during the flattening process, and avoids wrinkles or shifting.
Smart Images

Figure CN223852992U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to carpet processing technical field especially relates to a kind of flat device for processing of environment-friendly carpet. BACKGROUND
[0002] Environment-friendly carpet is a kind of carpet made of environment-friendly materials and technology, with the advantages of health, energy saving, long service life and easy cleaning, and is a more humanized floor decoration material. With the improvement of environmental awareness and the requirement of life quality, the market of environment-friendly carpet will continue to grow in the future, and its production and use will not cause excessive impact on the environment, and will not have negative impact on human health during use. If the base material of the carpet is not flat or loose during the production and processing of the carpet, the surface of the carpet may be uneven. In addition, the fabric of the carpet will also affect the appearance quality and flatness, so a flat device for processing of carpet is usually used to press the carpet to improve the comfort of the carpet.
[0003] However, the existing flat device for processing of carpet is used to ensure the flatness of the carpet, but since the specifications of the carpet are different, the flat device cannot be used for all sizes at the same time, which will cause uneven flattening problem. When carpets of different sizes are produced, the flat device needs to be replaced, which increases the use cost and reduces the processing efficiency. Therefore, a flat device for processing of environment-friendly carpet is proposed to solve the above problems. SUMMARY
[0004] The utility model aims at solving the technical problem proposed in the above background art.
[0005] The utility model adopts the following technical scheme: a kind of flat device for processing of environment-friendly carpet, including workbench, the surface of workbench is fixedly installed with shell, the top of shell is equipped with sliding slot, the inside of sliding slot is slidably connected with mounting seat, the surface of mounting seat is fixedly installed with up-down air cylinder, the output of up-down air cylinder is fixedly installed with mounting bracket, the inside of mounting bracket is rotatably connected with flattening roller, the surface of workbench is equipped with placing plate, the side of placing plate is fixedly installed with transverse air cylinder, the output of transverse air cylinder is fixedly installed in push plate, the inside of push plate is slidably connected with slide rod, the bottom of slide rod is fixedly installed with pressing plate, the top of slide rod is fixedly installed with pull plate, the surface of slide rod is equipped with spring, the side of push plate is fixedly installed with fixed sheet, the surface of fixed sheet is fixedly installed with connecting seat, the side of connecting seat is fixedly installed with connecting block, the inside of connecting block is threadedly connected with threaded rod, the bottom of threaded rod is fixedly installed with pressing block.
[0006] Preferably, the side of the mounting seat is fixedly provided with a driving block, the side of the shell is fixedly provided with a motor, the output end of the motor is fixedly provided with a lead screw, and the lead screw is threadedly connected in the driving block. Here, the lead screw is driven by the motor, the position of the mounting seat can be accurately controlled, and the flattening effect of the flattening roller on the carpet is ensured.
[0007] Preferably, the side of the placing plate is fixedly provided with a sliding rail, the inner side of the shell is fixedly provided with an electric track, and the sliding rail slides on the surface of the electric track. Here, the combination of the sliding rail and the electric track ensures that the placing plate can move smoothly and smoothly, and avoids shaking or jamming.
[0008] Preferably, the side of the pushing plate is fixedly provided with a guide rod, and the guide rod slides in the side of the placing plate. Here, the guide rod provides an accurate sliding path to avoid deviation of the pushing plate during movement, and additionally provides additional support during sliding to reduce shaking or tilting caused by processing pressure.
[0009] Preferably, the surface of the fixed sheet is provided with a bushing, the bushing is linearly distributed on the surface of the fixed sheet, and the connecting seat and the bushing are fixedly connected through a bolt fastener. Here, the linear distribution of the bushing allows the connecting seat to be flexibly adjusted in position according to the processing requirements, and to adapt to different widths of carpet specifications.
[0010] Preferably, the side of the mounting bracket is fixedly provided with a support, and the inner side of the support is rotatably connected with an auxiliary roller. Here, the auxiliary roller provides additional support for the carpet to avoid wrinkles or deviation during flattening processing.
[0011] Preferably, the number of auxiliary rollers is two groups, and the two groups of auxiliary rollers are symmetrically distributed on both sides of the flattening roller. Here, the symmetric distribution of the two groups of auxiliary rollers effectively balances the stress of the carpet, avoiding deviation or poor processing effect caused by uneven stress.
[0012] Compared with the prior art, the advantages and positive effects of the utility model lie in:
[0013] 1、In the utility model, the lead screw is driven by the motor, the movement of the mounting seat in the sliding groove is accurately controlled, the flattening roller can uniformly apply pressure to the surface of the carpet, the accuracy and stability of the processing are ensured, the pushing plate is driven to move by the transverse air cylinder, and the edge of the carpet is fixed and compressed by cooperating with the sliding rod, the pressing plate and the spring, the processing process is more stable, the position of the threaded rod and the pressing block can be flexibly adjusted, different sizes of carpets are adapted, and the versatility and applicability of the device are significantly improved.
[0014] 2、 The utility model discloses, the auxiliary roll provides the additional support for carpet, avoid the problem that the carpet appears wrinkle or deviation in the conveying and flattening process, ensure the stability of carpet in the processing process, and the auxiliary roll and the flattening roll cooperate, and the support force is applied to the carpet through the design of uniform distribution, and the uniformity of processing effect is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 A schematic view of the flat device for processing the environment-friendly carpet is provided for the utility model;
[0016] Figure 2 A schematic view of the flattening roll of the flat device for processing the environment-friendly carpet is provided for the utility model;
[0017] Figure 3 A schematic view of the placing plate of the flat device for processing the environment-friendly carpet is provided for the utility model;
[0018] Figure 4 A schematic view of the push plate of the flat device for processing the environment-friendly carpet is provided for the utility model.
[0019] Legend:
[0020] 1, workbench, 2, shell, 3, sliding groove, 4, motor, 5, screw rod, 6, up-down air cylinder, 7, drive block, 8, mounting frame, 9, flattening roll, 10, support, 11, auxiliary roll, 12, placing plate, 13, slide rail, 14, electric track, 15, transverse air cylinder, 16, push plate, 17, guide rod, 18, slide rod, 19, pressing plate, 20, pull plate, 21, spring, 22, fixed sheet, 23, jack, 24, connecting seat, 25, bolt fastener, 26, connecting block, 27, threaded rod, 28, pressing block, 29, mounting seat. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above purpose, features and advantages of the utility model, the utility model is further illustrated below in conjunction with the drawings and examples. It should be explained that the examples and features in the examples of the present application can be combined with each other without conflict.
[0022] In the following description, a lot of specific details are set forth in order to fully understand the utility model, however, the utility model can also be implemented in other ways different from the description herein, therefore, the utility model is not limited to the specific examples disclosed in the following specification.
[0023] Example one
[0024] Please refer to Figures 1-4The utility model provides a kind of technical scheme: an environmental protection type carpet processing is flattened device, including workbench 1, the surface of workbench 1 is fixedly installed with shell 2, the top of shell 2 is equipped with chute 3, the inside sliding connection of chute 3 has mounting seat 29, the surface of mounting seat 29 is fixedly installed with up-down air cylinder 6, the output of up-down air cylinder 6 is fixedly installed with mounting bracket 8, the inside rotation of mounting bracket 8 is connected with flattening roller 9, the side of mounting seat 29 is fixedly installed with driving block 7, the side of shell 2 is fixedly installed with motor 4, the output of motor 4 is fixedly installed with screw rod 5, screw rod 5 is connected in the inside of driving block 7 by thread, drive screw rod 5 by motor 4, the position of mounting seat 29 can be accurately controlled, ensure that flattening roller 9 to the carpet flat processing effect, the surface of workbench 1 is equipped with placing plate 12, the side of placing plate 12 is fixedly installed with slide rail 13, the inside of shell 2 is fixedly installed with electric track 14, slide rail 13 is slid on the surface of electric track 14, the combination of slide rail 13 and electric track 14, ensure that placing plate 12 can move stably, smoothly, avoid shaking or jam, the side of placing plate 12 is fixedly installed with horizontal air cylinder 15, the output of horizontal air cylinder 15 is fixedly installed in push plate 16, the side of push plate 16 is fixedly installed with guide rod 17, guide rod 17 is slid in the inside of the side of placing plate 12, guide rod 17 provides accurate sliding path, avoid the deviation of push plate 16 in the process of moving, in addition, guide rod 17 provides additional support in the process of sliding, reduce the shaking or inclination caused by processing pressure, the inside sliding connection of push plate 16 has slide rod 18, the bottom of slide rod 18 is fixedly installed with pressing plate 19, the top of slide rod 18 is fixedly installed with pull plate 20, the surface of slide rod 18 is equipped with spring 21, the side of push plate 16 is fixedly installed with fixed sheet 22, the surface of fixed sheet 22 is fixedly installed with connecting seat 24, the side of connecting seat 24 is fixedly installed with connecting block 26, the inside screw connection of connecting block 26 has threaded rod 27, the bottom of threaded rod 27 is fixedly installed with pressing block 28, the surface of fixed sheet 22 is equipped with insertion hole 23, insertion hole 23 is linearly distributed on the surface of fixed sheet 22, connecting seat 24 is fixedly connected with insertion hole 23 by bolt fastener 25, the linear distribution of insertion hole 23 makes that connecting seat 24 can be flexibly adjusted position according to processing demand, adapt to different width carpet specifications.
[0025] Example two
[0026] Please refer to Figure 2 The side of mounting bracket 8 is fixedly installed with support 10, the inside rotation of support 10 is connected with auxiliary roller 11, auxiliary roller 11 provides additional support for carpet, avoid that carpet is wrinkled or deviated in the process of flattening, the number of auxiliary roller 11 is two groups, two groups of auxiliary roller 11 are symmetrically distributed on the two sides of flattening roller 9, the symmetric distribution of two groups of auxiliary roller 11 effectively balances the stress of carpet, avoid the deviation or processing effect not good due to uneven stress.
[0027] Working principle: when the carpet is flattened, first place the carpet on the placing plate 12, then start the transverse cylinder 15, the output end of the transverse cylinder 15 drives the push plate 16 to move, so that the push plate 16 moves to the edge position of the carpet, then pull the pull plate 20, the pull plate 20 drives the slide rod 18 and the pressing plate 19 to move up, at the same time, the spring 21 is extruded, then the edge of the carpet is aligned with the bottom surface of the pressing plate 19, then the pull plate 20 is loosened, under the elastic force of the spring 21, the pressing plate 19 can press the edge of the carpet tightly, in order to improve the stability of the carpet on the placing plate 12, at this time, the threaded rod 27 can be screwed, so that the threaded rod 27 drives the pressing block 28 to press the carpet further, in addition, according to the width of the carpet, the position of the threaded rod 27 and the pressing block 28 can be adjusted, only the bolt fastener 25 is removed, the connecting seat 24 is matched with the different positions of the insertion hole 23 on the fixed sheet 22, then the bolt fastener 25 is tightened, so that the pressing block 28 can press the edge of the carpet tightly, so that the placing plate 12 can adapt to carpets of different specifications, when the carpet is placed, under the action of the slide rail 13 and the electric rail 14, the placing plate 12 and the carpet on the placing plate 12 can be moved into the shell 2, the up-down cylinder 6 on the mounting seat 29 is started, the mounting frame 8 drives the flattening roller 9 to move downward, the flattening roller 9 starts to apply uniform preliminary pressure to the surface of the carpet, the preliminary flattening operation of the carpet is completed, the motor 4 rotates the lead screw 5 to drive the mounting seat 29 to slide smoothly along the sliding groove 3 on the top of the shell 2, and to be positioned accurately at the specified position according to the processing requirement, the bracket 10 fixed on the side of the mounting frame 8 is rotationally connected with the auxiliary roller 11, the auxiliary roller 11 provides additional support on both sides of the flattening roller 9, the auxiliary roller 11 forms uniform support on the surface of the carpet during the conveying and flattening of the carpet, so that the carpet is prevented from wrinkling or deforming due to vibration of the conveying path or uneven pressure.
[0028] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application still falls within the protection scope of the technical scheme of the present application.
Claims
1. An environmentally friendly flatting device for carpet processing, comprising a workbench (1), characterized in that: The surface of the workbench (1) is fixedly installed with a shell (2), the top of the shell (2) is provided with a sliding groove (3), the inside of the sliding groove (3) is slidably connected with a mounting seat (29), the surface of the mounting seat (29) is fixedly installed with an up-down air cylinder (6), the output end of the up-down air cylinder (6) is fixedly installed with a mounting frame (8), the inside of the mounting frame (8) is rotatably connected with a flattening roller (9), the surface of the workbench (1) is provided with a placing plate (12), the side surface of the placing plate (12) is fixedly installed with a transverse air cylinder (15), the output end of the transverse air cylinder (15) is fixedly installed with a push plate (16), the inside of the push plate (16) is slidably connected with a sliding rod (18), the bottom end of the sliding rod (18) is fixedly installed with a pressing plate (19), the top end of the sliding rod (18) is fixedly installed with a pull plate (20), the surface of the sliding rod (18) is sleeved with a spring (21), the side surface of the push plate (16) is fixedly installed with a fixed sheet (22), the surface of the fixed sheet (22) is fixedly installed with a connecting seat (24), the side surface of the connecting seat (24) is fixedly installed with a connecting block (26), the inside of the connecting block (26) is threadedly connected with a threaded rod (27), the bottom end of the threaded rod (27) is fixedly installed with a pressing block (28).
2. The environment-friendly calendering device for carpet processing according to claim 1, characterized in that: The side surface of the mounting seat (29) is fixedly installed with a driving block (7), the side surface of the shell (2) is fixedly installed with a motor (4), the output end of the motor (4) is fixedly installed with a lead screw (5), the lead screw (5) is threadedly connected in the inside of the driving block (7).
3. The environment-friendly calendering device for carpet processing according to claim 1, characterized in that: The side surface of the placing plate (12) is fixedly installed with a sliding rail (13), the inside surface of the shell (2) is fixedly installed with an electric rail (14), the sliding rail (13) slides on the surface of the electric rail (14).
4. The environment-friendly calendering device for carpet processing according to claim 1, characterized in that: The side surface of the push plate (16) is fixedly installed with a guide rod (17), the guide rod (17) slides in the inside of the side edge of the placing plate (12).
5. The environment-friendly calendering device for carpet processing according to claim 1, characterized in that: The surface of the fixed sheet (22) is provided with a jack (23), the jacks (23) are linearly distributed on the surface of the fixed sheet (22), the connecting seat (24) and the jacks (23) are fixedly connected through bolts (25).
6. The environmentally friendly calendering device for carpet processing according to claim 1, characterized in that: The side surface of the mounting frame (8) is fixedly installed with a support (10), the inside of the support (10) is rotatably connected with an auxiliary roller (11).
7. The environment-friendly calendering device for carpet processing according to claim 6, characterized in that: The number of the auxiliary rollers (11) is two groups, the two groups of auxiliary rollers (11) are symmetrically distributed on the two sides of the flattening roller (9).