Energy-saving air inlet device of air compressor and air compressor
By designing the adjustment and installation mechanism of the energy-saving air intake device for air compressors, the problems of fixed gas flow and inconvenient filter plate disassembly have been solved, realizing flexible adjustment of gas flow and convenient replacement of filter plates, thereby improving the efficiency and environmental friendliness of air compressors.
Patent Information
- Application Number
- CN202520191607.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-07
AI Technical Summary
The existing air compressor intake device has a fixed gas flow rate, which is difficult to meet the needs of different situations. In addition, the filter plate is not easy to disassemble quickly when it is clogged, resulting in low practicality.
An energy-saving air intake device for an air compressor was designed, comprising an adjustment mechanism and an installation mechanism. The gas flow rate is adjusted by the adjustment mechanism, and the filter plate can be easily installed and removed by the installation mechanism.
It enables the adjustment of gas flow according to actual needs, avoiding unnecessary energy consumption, while facilitating the replacement and maintenance of filter plates, reducing energy loss caused by filter plate clogging, and improving ease of use and environmental friendliness.
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Figure CN223854412U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of air compressors, in particular to an air compressor energy-saving air inlet device and an air compressor. BACKGROUND
[0002] An air compressor is a device for compressing gas. The air compressor is similar in structure to a water pump. Most air compressors are reciprocating piston type, gas enters the compressor and is compressed by the piston, and then high-pressure gas is output to be used by other high-pressure devices. Some air compressors compress gas by rotating blades or rotating screws to pressurize the gas.
[0003] At present, the air inlet device of the air compressor has a certain gas flow during use, which cannot meet the use requirements in different situations, and is inconvenient to use. Meanwhile, the filter screen plate in the air inlet device is usually fixed by bolts, and when the filter screen plate is blocked, the filter screen plate cannot be quickly disassembled, and the practicability is low. CONTENT OF THE INVENTION
[0004] In view of the above problems, the present application is proposed to provide an air compressor energy-saving air inlet device and an air compressor to solve the above problems.
[0005] In order to achieve the above purpose, the present application adopts the following technical scheme:
[0006] An air compressor energy-saving air inlet device, comprising a device body, an air inlet pipe is arranged on the device body, an outer shell is fixedly installed on the air inlet pipe, a positioning block is fixedly connected between the inner top and the inner bottom of the outer shell, a filter screen plate is arranged on the side of the positioning block away from the air inlet pipe, an adjusting mechanism is arranged in the outer shell, and two installation mechanisms are symmetrically arranged on the outer shell.
[0007] Preferably, the adjusting mechanism comprises a first guide rod fixedly installed between the inner walls of the two sides of the outer shell, a bidirectional threaded rod is rotationally connected between the inner walls of the two sides of the outer shell, two symmetrically arranged adjusting blocks are threadedly sleeved on the bidirectional threaded rod, and a second hand wheel is fixedly installed on one end of the bidirectional threaded rod and located outside the outer shell.
[0008] Preferably, the installation mechanism comprises an installation box fixedly installed on the outer wall of the outer shell, a unidirectional threaded rod is threadedly connected to the outer wall of one side of the installation box, an upper pressing block is rotationally connected to one end of the unidirectional threaded rod located in the installation box, one end of a spring fixedly connected to the outer wall of the outer shell, a lower pressing block is fixedly connected to the other end of the spring and abuts against the upper pressing block, a plug rod is fixedly installed on the side wall of the lower pressing block away from the upper pressing block, a through hole is formed in the outer wall of the outer shell, and an installation hole is formed in the side wall of the filter screen plate.
[0009] Preferably, a second guide rod is fixedly connected between the inner walls of the two sides of the mounting box, and a sliding block is slidably sleeved on the second guide rod.
[0010] Preferably, the two adjusting blocks are both slidably sleeved on the first guide rod.
[0011] Preferably, the vertical sections of the upper pressing block and the lower pressing block are both right-angled trapezoidal.
[0012] Preferably, the insertion rod is matched with the through hole and the mounting hole.
[0013] Preferably, the insertion rod is square.
[0014] Preferably, a first hand wheel is fixedly installed at one end of the single-threaded rod outside the mounting box.
[0015] A kind of air compressor, including the energy-saving air inlet device of above.
[0016] The beneficial effects of the utility model are as follows:
[0017] By setting the adjusting mechanism and the mounting mechanism, the air inlet area can be adjusted, so that the gas flow can be adjusted according to the actual demand, unnecessary energy consumption is avoided, and the installation and disassembly of the filter screen plate can also be conveniently realized, so that the filter screen plate can be conveniently replaced or maintained, use is convenient, energy loss caused by filter screen plate blockage is reduced, energy saving and environmental protection. BRIEF DESCRIPTION OF DRAWINGS
[0018] The drawings described herein are used to provide further understanding of the present application, constitute a part of the present application, the illustrative embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application. In the drawings:
[0019] Fig. 1 It is a three-dimensional structure schematic view of the air compressor energy-saving air inlet device proposed in the utility model;
[0020] Fig. 2 It is a plane structure schematic view of the air compressor energy-saving air inlet device proposed in the utility model;
[0021] Fig. 3 It is a plane structure schematic view of the adjusting mechanism proposed in the utility model.
[0022] In the drawings: 1 device body, 2 air inlet pipe, 3 shell, 4 mounting box, 5 first hand wheel, 6 single-threaded rod, 7 second hand wheel, 8 two-way threaded rod, 9 first guide rod, 10 adjusting block, 11 positioning block, 12 mounting hole, 13 insertion rod, 14 second guide rod, 15 sliding block, 16 upper pressing block, 17 lower pressing block, 18 spring, 19 through hole, 20 filter screen plate. DETAILED DESCRIPTION
[0023] In order to make the purposes, technical solutions and advantages of the present application clearer, the technical solutions of the present application will be described clearly and completely below in connection with the embodiments of the present application and corresponding drawings. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort belong to the scope of protection of the present application.
[0024] Referring to Figs. 1-3 The air compressor energy-saving air inlet device is characterized in that the device body 1 is provided with an air inlet pipe 2, the air inlet pipe 2 is fixedly provided with an outer shell 3, the inner top and the inner bottom of the outer shell 3 are fixedly connected with a positioning block 11, the side of the positioning block 11 away from the air inlet pipe 2 is provided with a filter screen plate 20, the outer shell 3 is provided with an adjusting mechanism, the adjusting mechanism comprises a first guide rod 9 fixedly installed between the inner walls of the two sides of the outer shell 3, a bidirectional threaded rod 8 rotationally connected between the inner walls of the two sides of the outer shell 3, two symmetrical adjusting blocks 10 threadedly sleeved on the bidirectional threaded rod 8, and the end of the bidirectional threaded rod 8 penetrating through the outer shell 3 and fixedly provided with a second hand wheel 7 outside the outer shell 3, and the two adjusting blocks 10 are slidably sleeved on the first guide rod 9.
[0025] The outer shell 3 is provided with two symmetrical installation mechanisms, the installation mechanism comprises an installation box 4 fixedly installed on the outer wall of the outer shell 3, a unidirectional threaded rod 6 threadedly connected and penetratingly arranged on one side of the outer wall of the installation box 4, an upper pressing block 16 rotationally connected to the end of the unidirectional threaded rod 6 in the installation box 4, one end of a spring 18 fixedly connected to the outer wall of the outer shell 3, the other end of the spring 18 fixedly connected with a lower pressing block 17 abutting against the upper pressing block 16, an insertion rod 13 fixedly installed on the side wall of the lower pressing block 17 away from the upper pressing block 16, a through hole 19 formed in the outer wall of the outer shell 3, an installation hole 12 formed in the side wall of the filter screen plate 20, a second guide rod 14 fixedly connected between the inner walls of the two sides of the installation box 4, a sliding block 15 slidably sleeved on the second guide rod 14, the sliding block 15 fixedly connected with the upper pressing block 16, the vertical sections of the upper pressing block 16 and the lower pressing block 17 are all right-angled trapezoidal, the insertion rod 13 is matched with the through hole 19 and the installation hole 12, the insertion rod 13 is square, and the end of the unidirectional threaded rod 6 outside the installation box 4 is fixedly provided with a first hand wheel 5.
[0026] The air compressor comprises the above energy-saving air inlet device.
[0027] In use, the filter plate 20 is positioned inside the outer casing 3 and abuts against the positioning block 11, thereby aligning the mounting hole 12 with the through hole 19. Then, rotating the first handwheel 5 causes the one-way threaded rod 6 to rotate forward. Since the one-way threaded rod 6 is rotatably connected to the upper pressure block 16, and is guided by the second guide rod 14 and the sliding block 15, the upper pressure block 16 can move horizontally forward. During this horizontal forward movement, the inclined surface on the upper pressure block 16 engages with the inclined surface on the lower pressure block 17, allowing the lower pressure block 17 to move horizontally forward. The insertion rod 13 moves towards the filter plate 20, and the spring 18 is compressed, allowing the insertion rod 13 to be inserted into the mounting hole 12 for positioning and fixation. By setting the filter plate 20, the incoming gas can be filtered. By rotating the one-way threaded rod 6 in the opposite direction, the upper pressure block 16 can move horizontally backward. The elastic force generated by the compression of the spring 18 can move the insertion rod 13 away from the mounting hole 12, thereby enabling the filter plate 20 to be disassembled for easy maintenance and replacement, thus reducing energy loss caused by the clogging of the filter plate 20, which is energy-saving and environmentally friendly.
[0028] Rotating the second handwheel 7 allows the bidirectional threaded rod 8 to rotate. The first guide rod 9 guides the adjusting block 10, enabling the two adjusting blocks 10 to move closer or further apart. By moving the two adjusting blocks 10 closer or further apart, one end of the air intake pipe 2 can be blocked, thereby adjusting the air intake area. This meets the usage requirements under different conditions and allows the gas flow rate to be adjusted according to actual needs, avoiding unnecessary energy consumption.
[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.
Claims
1. An air compressor energy-saving air inlet device comprising a device body (1), characterized in that, The device body (1) is provided with an air inlet pipe (2), the air inlet pipe (2) is fixedly installed with a shell (3), the inner top and the inner bottom of the shell (3) are fixedly connected with a positioning block (11), the positioning block (11) is provided with a filter screen plate (20) away from the side of the air inlet pipe (2), the shell (3) is provided with an adjusting mechanism, the adjusting mechanism comprises a first guide rod (9) fixedly installed between the inner walls of the shell (3), a bidirectional threaded rod (8) rotatably connected between the inner walls of the shell (3), two symmetrically arranged adjusting blocks (10) threadedly sleeved on the bidirectional threaded rod (8), and a second hand wheel (7) fixedly installed at one end of the bidirectional threaded rod (8) and located outside the shell (3), the shell (3) is provided with two symmetrically distributed mounting mechanisms, the mounting mechanism comprises a mounting box (4) fixedly installed on the outer wall of the shell (3), a one-way threaded rod (6) penetratingly arranged on the outer wall of the mounting box (4) and threadedly connected with the mounting box (4), an upper pressing block (16) rotatably connected with one end of the one-way threaded rod (6) located in the mounting box (4), one end of a spring (18) fixedly connected with the outer wall of the shell (3), and a lower pressing block (17) fixedly connected with the other end of the spring (18) and abutting against the upper pressing block (16), an insertion rod (13) fixedly installed on the side wall of the lower pressing block (17) away from the upper pressing block (16), a through hole (19) formed in the outer wall of the shell (3), and an installation hole (12) formed in the side wall of the filter screen plate (20).
2. The energy saving air inlet device for air compressor according to claim 1, characterized in that, The second guide rod (14) is fixedly connected between the inner walls of the mounting box (4), the sliding block (15) is slidably sleeved on the second guide rod (14), and the upper pressing block (16) is fixedly connected to the sliding block (15).
3. The energy saving air inlet device for air compressor according to claim 2, characterized in that, The two adjusting blocks (10) are slidably sleeved on the first guide rod (9).
4. The energy saving air inlet device for air compressor according to claim 1, characterized in that, The vertical section of the upper pressing block (16) and the lower pressing block (17) is a right trapezoidal shape.
5. The energy saving air inlet device of claim 3, wherein, The insertion rod (13) is adapted to the through hole (19) and the installation hole (12).
6. The energy saving air inlet device of claim 3, wherein, The insertion rod (13) is square.
7. The energy saving air inlet device of claim 3, wherein, The one-way threaded rod (6) is fixedly installed with a first hand wheel (5) at one end thereof located outside the mounting box (4).
8. An air compressor characterized by comprising: The energy-saving air inlet device of any one of claims 1-7.