Detachable heat preservation chute for copper smelting
By designing a detachable insulated chute, the high maintenance costs and low efficiency caused by the integrated design in the existing technology are solved. This achieves efficient and low-cost chute maintenance and improved insulation effect, thereby improving the overall efficiency and quality of the copper smelting process.
Patent Information
- Application Number
- CN202520153832.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-23
AI Technical Summary
The existing copper smelting insulation chute is an integrated design, which means that when it is damaged, the whole thing needs to be dismantled and replaced, affecting the work progress, increasing labor costs and maintenance time.
The design adopts a detachable insulated chute, which is detachably connected by components such as limit blocks, limit rods, and positioning tubes, and insulated components are installed inside the chute to reduce heat loss.
It reduced the workload of workers, decreased maintenance costs, improved construction efficiency and insulation effect, and enhanced the casting quality of anode plates.
Smart Images
Figure CN223856160U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to copper smelting technical field, concretely relates to a detachable heat preservation chute for copper smelting. BACKGROUND
[0002] The statements in this section are merely to provide background information related to the technical solutions of the present application, and do not necessarily constitute the prior art for the technical solutions of the present application.
[0003] The copper smelting integral casting heat preservation copper chute is a pipeline component for conveying high-temperature materials, which is composed of two layers of copper pipes, and the middle is filled with heat preservation material. The heat preservation material is usually mainly composed of aluminum silicate fiber because it has good insulation performance, thermal stability and chemical resistance. However, the current heat preservation copper chute is integrally arranged. If the chute needs to be replaced and repaired due to damage, the entire chute needs to be removed and replaced, which will greatly affect the work progress and increase the intensity of chute maintenance, and also greatly increase the labor cost and maintenance time. SUMMARY
[0004] In order to avoid the removal and replacement of the entire chute when the chute is damaged, the present application provides a detachable heat preservation chute for copper smelting, which comprises a main frame mechanism, the main frame mechanism comprises a first chute and a second chute connected to one end of the first chute, the first chute and the second chute are provided with a heat preservation assembly inside, the heat preservation assembly comprises a heater, a heat conducting pipe and heat preservation cotton, a dismounting assembly is arranged at the connection between the first chute and the second chute, the dismounting assembly comprises two limiting blocks on the first chute and two limiting assemblies on the second chute, the two limiting blocks are located on the two opposite sides of one end of the first chute adjacent to the second chute, the two limiting assemblies are located on the two opposite sides of one end of the second chute adjacent to the first chute, the two limiting blocks and the two limiting assemblies work together, a positioning pipe body is arranged at one end of the first chute adjacent to the second chute, a positioning frame is arranged at one end of the second chute adjacent to the first chute, the positioning pipe body can be inserted into the positioning frame, two positioning rods are arranged at the top of one end of the first chute adjacent to the second chute, two positioning supports are arranged at the top of one end of the second chute adjacent to the first chute, and the two positioning rods can be respectively inserted into the two positioning supports.
[0005] In one embodiment, each limiting component comprises three fixed blocks arranged from top to bottom, a limiting rod penetrating through the three fixed blocks and being in sliding connection with the three fixed blocks, a pull ring arranged at the top of the limiting rod, a limiting ring fixedly connected with the limiting rod, and a spring sleeved on the outer surface of the limiting rod, wherein the limiting ring and the spring are located between the uppermost fixed block and the middle fixed block, the top end of the spring abuts against the uppermost fixed block, the bottom end of the spring abuts against the limiting ring, and the bottom end of the limiting rod is threaded, each limiting block has a through hole, and each limiting block is inserted between the lowermost fixed block and the middle fixed block of each limiting component and is penetrated by the limiting rod through the through hole.
[0006] In one embodiment, the bottom of the lowermost fixed block in each limiting component is provided with a nut which is in matched connection with the thread of the bottom end of the limiting rod.
[0007] In one embodiment, the top of the spring is fixedly connected with the bottom of the uppermost fixed block in the limiting component, the bottom of the spring is fixedly connected with the limiting ring, and the bottom of the limiting ring is in contact with the top of the middle fixed block in the limiting component.
[0008] In one embodiment, the main frame mechanism comprises more than two chutes, and each two adjacent chutes are connected in the connection mode of the first chute and the second chute.
[0009] In one embodiment, the heat pipe is arranged in a first cavity inside the chute, and the heat preservation cotton is arranged in a second cavity inside the chute.
[0010] The utility model has the following beneficial effects:
[0011] 1. The segmented chute design reduces the strength of workers in maintaining the chute, and the damaged individual can be replaced without removing the entire chute, thereby reducing the maintenance cost and labor cost.
[0012] 2. The design of the dismounting assembly, the positioning pipe body, the positioning frame, the positioning rod, and the positioning support can facilitate the precise butt joint, assembly, and disassembly of the first chute and the second chute, thereby improving the construction precision and efficiency.
[0013] 3. The heat preservation assembly of the chute improves the heat preservation effect of the chute, reduces the temperature loss in the copper flow transmission process, and improves the casting quality of the anode plate.
[0014] Of course, implementing any scheme of the utility model does not necessarily achieve all the advantages mentioned above. BRIEF DESCRIPTION OF DRAWINGS
[0015] The embodiments of the present application are further described below with reference to the drawings, in which:
[0016] Figure 1 is a schematic diagram of the overall structure of the present application;
[0017] Figure 2 is a schematic diagram of the first chute cross-sectional structure of the present application;
[0018] Figure 3 is a schematic diagram of the overall structure of the present application Figure 2 is an enlarged structure schematic diagram of A of the present application;
[0019] Figure 4 is a schematic diagram of the overall structure of the present application;
[0020] Figure 5 is a schematic diagram of the overall structure of the present application.
[0021] In the drawings, the components represented by each reference numeral are listed as follows:
[0022] 1, main frame mechanism; 111, first chute; 112, second chute; 113, reserved positioning frame; 114, reserved positioning support; 115, reserved positioning pipe body; 116, reserved limiting block; 117, reserved positioning rod; 2, heat preservation assembly; 211, heater; 212, heat pipe; 213, first cavity; 214, second cavity; 215, heat preservation cotton; 3, disassembly and assembly assembly; 311, limiting block; 312, pull ring; 313, fixed block; 314, spring; 315, limiting ring; 316, limiting rod; 317, nut; 318, positioning rod; 319, positioning support; 320, positioning pipe body; 321, positioning frame.
[0023] It should be noted that the drawings of the present application are only used for illustrative purposes, and the size, size, etc. do not have any limitation on the scheme of the present application. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below with reference to the drawings through specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application.
[0025] Please refer to Figures 1-5As shown, the detachable heat preservation chute for copper smelting according to one embodiment comprises a main frame mechanism 1, which comprises a first chute 111 and a second chute 112 connected to one end of the first chute 111, and a heat preservation assembly 2 arranged inside the first chute 111 and the second chute 112, and a dismounting assembly 3 arranged at the connection of the first chute 111 and the second chute 112, which is used for detachably connecting the first chute 111 and the second chute 112.
[0026] In one embodiment, the dismounting assembly 3 comprises two limiting blocks 311 on the first chute 111 and two limiting assemblies on the second chute 112, the two limiting blocks 311 are located on the two opposite sides of one end of the first chute 111 adjacent to the second chute 112, the two limiting assemblies are located on the two opposite sides of one end of the second chute 112 adjacent to the first chute 111, and the two limiting blocks 311 and the two limiting assemblies work in cooperation.
[0027] In one embodiment, each limiting assembly comprises three fixed blocks 313 arranged from top to bottom, a limiting rod 316 penetrating through the three fixed blocks 313 and being in sliding connection with the three fixed blocks 313, a pull ring 312 arranged on the top of the limiting rod 316, a limiting ring 315 fixedly connected with the limiting rod 316, and a spring 314 sleeved on the outer surface of the limiting rod 316, wherein the limiting ring 315 and the spring 314 are located between the uppermost fixed block and the middle fixed block, the top end of the spring 314 abuts against the uppermost fixed block, the bottom end of the spring 314 abuts against the limiting ring 315, and the bottom end of the limiting rod 316 is threaded. Each limiting block 311 has a through hole, and each limiting block 311 can be inserted between the lowermost fixed block and the middle fixed block of each limiting assembly and be penetrated by the limiting rod 316 through the through hole.
[0028] In one embodiment, the bottom of the lowermost fixed block is provided with a nut 317, and the inside of the nut 317 is in threaded cooperation with the bottom of the outer surface of the limiting rod 316.
[0029] When connecting the first chute 111 and the second chute 112, pulling the pull ring 312 can drive the limiting rod 316 to move upward, and at the same time, the limiting ring 315 fixedly connected with the limiting rod 316 can extrude the spring 314, at this time, the limiting block 311 on the first chute 111 can be inserted between the lowermost fixed block and the middle fixed block of the limiting assembly of the second chute 112, at this time, the pull ring 312 is released, at this time, the limiting rod 316 is inserted into the inside of the limiting block 311 through the spring 314 rebounding force of the limiting ring 315, and then the limiting rod 316 is fixedly connected through the nut 317, thereby completing the connection of the first chute 111 and the second chute 112.
[0030] In one embodiment, the top of the spring 314 is fixedly connected with the bottom of the uppermost fixed block in the limiting assembly, and the bottom of the spring 314 is fixedly connected with the limiting ring 315. In one embodiment, the inside of the limiting ring 315 is fixedly connected with the outer surface of the limiting rod 316, and the bottom of the limiting ring 315 is in contact with the top of the middle fixed block in the limiting assembly.
[0031] This scheme reduces the strength of the worker's maintenance chute, and can replace individual damaged parts without removing the entire chute, reducing labor costs and maintenance time.
[0032] In one embodiment, one end of the first chute 111 adjacent to the second chute 112 is provided with a positioning pipe body 320, one end of the second chute 112 adjacent to the first chute 111 is provided with a positioning frame 321, and the positioning pipe body 320 can be inserted into the inside of the positioning frame 321. Two positioning rods 318 are arranged at the top of one end of the first chute 111 adjacent to the second chute 112, and two positioning supports 319 are arranged at the top of one end of the second chute 112 adjacent to the first chute 111, and the two positioning rods 318 can be respectively inserted into the two positioning supports 319. Through the above-mentioned components, the precise butt joint and disassembly of the first chute and the second chute can be conveniently realized, the construction precision is high, and the efficiency is high.
[0033] In one embodiment, the main frame mechanism 1 of the detachable heat preservation chute for copper smelting includes more than two chutes, and each two chutes are connected in the connection mode of the first chute 111 and the second chute 112. In one embodiment, one end of the first chute 111 away from the second chute 112 is provided with a reserved positioning frame 113, the top of one end of the first chute 111 away from the second chute 112 is provided with a reserved positioning support 114, the top of one end of the second chute 112 away from the first chute 111 is provided with a reserved positioning rod 117, one end of the second chute 112 away from the first chute 111 is provided with a reserved positioning pipe body 115, and one end of the second chute 112 away from the first chute 111 is provided with a reserved limiting block 116.
[0034] In one embodiment, the heat preservation assembly 2 comprises a heater 211, a heat conducting pipe 212 and heat preservation cotton 215. The first chute 111 and the second chute 112 are internally provided with a first cavity 213, and the two first cavities 213 are internally provided with the heat conducting pipe 212. The two first cavities 213 are internally provided with a second cavity 214, and the two second cavities 214 are internally provided with the heat preservation cotton 215. The heater 211 heats the heat conducting pipe 212, and the heat conducting pipe 212 heats the inside of the chute at the same time. The heat preservation cotton 215 in the second cavity 214 can preserve the heat in the inside of the chute, avoiding heat loss. The closed design of the chute further improves the heat preservation effect. The closed chute effectively reduces the temperature loss in the copper water flow transmission process, thereby improving the casting quality of the anode plate. Due to the improvement of the heat preservation performance and the increase of the operation efficiency, the overall yield is improved.
[0035] One specific application of the embodiment is: in use, first, the first chute 111 needs to be installed, specifically, the positioning rod 318 on the first chute 111 is inserted into the positioning bracket 319 on the second chute 112, and the positioning pipe body 320 in the first chute 111 is inserted into the positioning frame 321 in the second chute 112 for pre-positioning. At the same time, pulling the pull ring 312 drives the limiting rod 316 to move upward, and the limiting rod 316 slides in the three fixed blocks 313. At the same time, when the limiting rod 316 moves, it drives the limiting ring 315 to move, and the limiting ring 315 moves while pressing the spring 314. The spring 314 is contracted and stored under the action of the top fixed block 313 limiting, and when the limiting blocks 311 on both sides of the first chute 111 are inserted between the bottom fixed block and the middle fixed block, the pull ring 312 is loosened. At this time, the limiting ring 315 is reset by the elastic force of the spring 314, and the limiting ring 315 is reset while driving the limiting rod 316 to move. At this time, the limiting rod 316 is inserted into the limiting block 311 for limiting, and then the staff threadedly connects the limiting rod 316 and the bottom fixed block 313 through the nut 317. At this time, the fixed connection of the first chute 111 and the second chute 112 is completed. When disassembling, the nut 317 and the limiting rod 316 are threadedly separated, and then the pull ring 312 is pulled up to drive the limiting rod 316 to move out of the limiting block 311.
[0036] During equipment use, the heater 211 is activated to drive the heat pipe 212 for heating. The heater 211 transfers heat to the heat pipe 212 through heat conduction, causing the working fluid inside the pipe to evaporate and form steam, thus transferring heat. During the heating process, the working fluid inside the heat pipe 212 undergoes a phase change, changing from a liquid state to a gaseous state, and then condenses back to a liquid state, achieving continuous heat transfer. While the heat pipe 212 is heating, it also provides a certain amount of heat to the inside of the first chute 111 and the second chute 112. A second cavity 214 is provided inside the first chute 111 and the second chute 112, and each of the second chute 214 is equipped with insulation cotton 215. The insulation cotton 215 is mainly composed of aluminum silicate fiber. The insulation cotton 215 effectively prevents heat loss inside the first chute 111 and the second chute 112. At the same time, the first chute 111 and the second chute 112 are both closed designs, further improving the insulation effect.
[0037] References to “various embodiments,” “some embodiments,” “one embodiment,” or “embodiment” throughout this document refer to specific features, structures, or properties described in connection with said embodiments that are included in at least one embodiment. Therefore, the appearance of phrases such as “in various embodiments,” “in some embodiments,” “in one embodiment,” or “in an embodiment” throughout this document does not necessarily refer to the same embodiment. Furthermore, specific features, structures, or properties can be combined in any suitable manner in one or more embodiments. Therefore, specific features, structures, or properties shown or described in connection with one embodiment can be combined, in whole or in part, with features, structures, or properties of one or more other embodiments without limitation, provided that such combination is not illogical or inoperable. Expressions such as “according to A,” “based on A,” “by A,” or “using A” appearing throughout this document are non-exclusive; that is, “according to A” can cover “according to A only” or “according to A and B,” unless specifically stated otherwise. In this application, some illustrative operational steps are described in a certain order for clarity, but those skilled in the art will understand that each of these operational steps is not essential, and some steps can be omitted or replaced by others. These steps do not necessarily have to be performed sequentially as shown. Instead, some of these steps can be performed in different orders or in parallel as needed, as long as the new execution method is not illogical or ineffective.
[0038] Some example embodiments of the present application are described above, it can be understood that the above-mentioned embodiments are only used to explain the present application, and do not constitute the limitation of the protection scope of the present application. The features in these embodiments can be recombined in a suitable manner, and the schemes obtained thereby are still within the protection scope required by the present application. Based on the above-mentioned embodiments, all other embodiments obtained by those skilled in the art without making creative labor, i.e. all modifications, equivalent replacements and improvements, etc. made within the spirit and principles of the present application, are within the protection scope required by the present application.
Claims
1. A detachable holding tank for copper smelting, characterized by, The utility model provides a kind of main frame mechanism (1), the main frame mechanism (1) includes first chute (111) and second chute (112) connected to the first chute (111) one end, the first chute (111) and second chute (112) inside are provided with heat preservation component (2), the heat preservation component (2) includes heater (211), heat pipe (212), heat insulation cotton (215), the first chute (111) and second chute (112) junction are provided with dismounting component (3), the dismounting component (3) includes two limiting blocks (311) on the first chute (111) and two limiting components on the second chute (112), the two limiting blocks (311) are located in the two opposite sides of the first chute (111) with second chute (112) adjacent one end, the two limiting components are located in the two opposite sides of the second chute (112) with first chute (111) adjacent one end, the two limiting blocks (311) cooperate with the two limiting components, the first chute (111) with second chute (112) adjacent one end is provided with positioning pipe body (320), the second chute (112) with first chute (111) adjacent one end is provided with positioning frame (321), the positioning pipe body (320) can be inserted into the positioning frame (321) inside, the first chute (111) with second chute (112) adjacent one end top is provided with two positioning rods (318), the second chute (112) with first chute (111) adjacent one end top is provided with two positioning supports (319), the two positioning rods (318) can be inserted with the two positioning supports (319) respectively.
2. The detachable heat-insulated tank for copper smelting according to claim 1, characterized in that, Each limiting component includes three fixed blocks (313) arranged from top to bottom, a limiting rod (316) penetrating through the three fixed blocks (313) and being in sliding connection with the three fixed blocks (313), a pull ring (312) provided on the top of the limiting rod (316), a limiting ring (315) fixedly connected with the limiting rod (316), a spring (314) sleeved on the outer surface of the limiting rod (316), wherein the limiting ring (315) and the spring (314) are located between the uppermost fixed block and the middle fixed block, the top end of the spring (314) abuts against the uppermost fixed block, the bottom end of the spring (314) abuts against the limiting ring (315), the bottom end of the limiting rod (316) is threaded, each limiting block (311) has a through hole, each limiting block (311) is inserted between the lowermost fixed block and the middle fixed block of each limiting component and is penetrated by the limiting rod (316) through the through hole.
3. The detachable heat-insulated tank for copper smelting according to claim 2, characterized in that, The bottom of the lowermost fixed block in each limiting component is provided with a nut (317), and the nut (317) is in matched connection with the thread of the bottom end of the limiting rod (316).
4. The detachable heat-insulated tank for copper smelting according to claim 2, characterized in that, The top of the spring (314) is fixedly connected with the bottom of the uppermost fixed block in the limiting assembly, the bottom of the spring (314) is fixedly connected with the limiting ring (315), and the bottom of the limiting ring (315) is in contact with the top of the middle fixed block in the limiting assembly.
5. The detachable heat-insulated tank for copper smelting according to claim 1, characterized in that, The heat conduction pipe (212) is arranged in a first cavity in the interior of the chute, and the heat preservation cotton (215) is arranged in a second cavity in the interior of the chute.