Lead storage battery busbar connection bridge detection tool

Abstract

The utility model relates to the technical field of battery production, in particular to a lead storage battery busbar connection bridge detection tool. Comprising a frame body, a plurality of grooves are formed in the left side and the right side in the frame body, inverted-U-shaped supports are fixed to the positions, on one sides of the grooves, of the frame body, one vertical part of each support is fixed to the frame body, the straight part of each support is located above the corresponding groove, and the other vertical part of each support is located in the frame body and corresponds to the inner space of the corresponding groove. An upper range finder is fixed to the lower end of the straight portion of the support, and a lower range finder is fixed to the side, facing the groove, of the vertical portion of the support in the frame. The height of the connecting bridge can be detected by arranging the upper distance measuring instrument, and the pulling angle of the connecting bridge can be detected by arranging the lower distance measuring instrument.

Description

TECHNICAL FIELD

[0001] The utility model relates to a battery production technical field, specifically relates to a lead -acid battery busbar connecting bridge detection frock. BACKGROUND

[0002] At present, valve regulated sealed storage battery is applied increasingly at home and abroad, and the voltage value of storage battery is gradually expanded to 2V, 6V, 8V, 12V and the like in consideration of the application environment and range of storage battery, and the expansion of voltage value is realized by the series connection of 2V single body in storage battery through bridge welding and wall welding and the like. The existing lead-acid battery generally comprises a battery tank and a plurality of pole groups arranged in the battery tank, and the single-pole group is composed of positive and negative plates, a separator and a busbar for welding the plates, and the adjacent pole groups are connected by a connecting bridge to enable all the pole groups to be connected in series.

[0003] The patent document with the authorized announcement number CN203013836U discloses a single body connecting bridge of tubular gel storage battery, two polar columns are added at both ends of the busbar, the polar columns are welded with the busbar when the busbar is welded, the two polar columns are clamped by welding pliers after the single body is enclosed, and the connecting bridge is formed after welding. The height of the connecting bridge is greater than that of the busbar, and the connecting position is higher than the center separator of the battery tank to realize the connection of adjacent single bodies.

[0004] In the prior art, the busbar and the connecting bridge of a plurality of pole groups installed in the same battery tank are welded at the same time. In order to facilitate the demolding of the busbar, the connecting bridge is arranged on the side surface of the busbar, and the connecting bridge is straightened by the corresponding mold when the pole group is inserted into the tank, but the following problems exist.

[0005] (1) When the mold is not installed in place or the pushing force is not enough, the connecting bridge cannot be straightened, and the connecting bridge is stuck on the center separator, causing the connecting bridge to be damaged.

[0006] (2) When the mold pushing force is too large, the connecting bridge is straightened, and cracks occur at the bent part of the connecting bridge. During the use of the storage battery, the cracks are corroded by sulfuric acid electrolyte, causing the connecting bridge to break.

[0007] (3) When the height of the connecting bridge is too high, the battery cover cooperated with the battery tank is difficult to be buckled in place, and the connecting part is easy to be separated during the sealing of the battery tank cover, so that rework is needed, affecting the work efficiency.

[0008] Therefore, it is necessary to detect whether the connecting bridge is installed in place before assembling the storage battery, so that the mold pushing and the size of the connecting bridge can be adjusted in time, and the qualified rate of the storage battery product is improved.

[0009] The patent document with the publication number CN205843519U discloses a lead storage battery busbar connecting bridge detection tool, which comprises a detection plate, the detection plate is a rectangular plate with at least one plane and has two mutually parallel edges. A back plate is vertically arranged on one plane, the outer side surface of the back plate is flush with one side edge of the detection plate, and the back plate is parallel to the other side edge. The detection plate and the back plate are integrally formed and have an inverted L shape. A plurality of notches matched with the connecting bridge are arranged on the edge away from the back plate, and all the notches are on the same straight line. The size and shape of all the notches are matched with the correctly installed connecting bridge, and the height of the connecting bridge is uniform and the same. When the tool is applied to the detection of the connecting bridge of the busbar of the storage battery, the inner side surface of the back plate abuts against the outer side surface of the battery groove, the plane of the detection plate abuts against the groove opening of the battery groove, and the connecting bridge is distributed in the notches. When the inner side surface of the back plate and the outer side surface of the battery groove and the plane of the detection plate and the groove opening of the battery groove are in complete contact, and the connecting bridge is matched with the notches, it is determined that the product is qualified.

[0010] The detection tool can only detect the connecting bridge on one side, and mainly relies on the naked eye observation of the detection personnel to determine whether the connecting ball is qualified during the detection of the connecting bridge, and errors are prone to occur during the detection process. Utility model content

[0011] The utility model wants to solve the technical problem of a lead storage battery busbar connecting bridge detection tool which can detect all the connecting bridges of the battery and improve the detection efficiency and detection accuracy.

[0012] In order to realize the above-mentioned purpose, the utility model provides a technical scheme:

[0013] A lead storage battery busbar connecting bridge detection tool, which comprises a frame body, a plurality of grooves are formed in the left and right sides of the frame body, the grooves are one-to-one corresponding to the connecting bridges on the battery, limit plates are fixed around the lower end of the frame body, an inverted U-shaped support is fixed on one side of the frame body of the groove, one vertical part of the support is fixed on the frame body, the flat part of the support is located above the groove, the other vertical part of the support is located in the frame body and corresponds to the internal space of the groove, the lower end of the flat part of the support is fixed with an upper distance measuring instrument, the upper distance measuring instrument corresponds to the groove, a lower distance measuring instrument is fixed on the side of the vertical part of the support in the frame body, the lower distance measuring instrument corresponds to the groove, the upper distance measuring instrument, the controller, the power supply and the first buzzer are electrically connected, and the lower distance measuring instrument, the controller, the power supply and the second buzzer are electrically connected.

[0014] Specifically, a handle is fixed on the upper end of the frame body.

[0015] Specifically, a clearance groove is formed in the inner side of the frame body.

[0016] Specifically, a contact sensor is embedded and fixed at the lower end of the frame inside the limiting plate, and the contact sensor, controller, power supply and indicator light are electrically connected.

[0017] Specifically, the frame is made of engineering plastic.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0019] 1. By setting a groove in the frame, and placing the frame above the battery, if the battery's connecting bridge can be located in the groove, it proves that the size of the connecting bridge is appropriate. Setting the groove allows for the detection of the size of the connecting bridge.

[0020] 2. By setting a limiting plate at the lower end of the frame, the frame is limited when the battery is inside multiple limiting plates. At the same time, in conjunction with the groove, the position of the battery's connecting bridge can be detected.

[0021] 3. By setting up contact sensors, the frame can be ensured to be installed in place when detecting the connecting bridge, which can improve the accuracy of the detection.

[0022] 4. By setting the upper distance measuring instrument, the height of the connecting bridge can be detected; by setting the lower distance measuring instrument, the bending angle of the connecting bridge can be detected.

[0023] 5. This testing fixture can test all the connecting bridges on the battery at once, with high testing efficiency. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the testing fixture.

[0025] Figure 2 This is a bottom view of the testing fixture.

[0026] Figure 3 This is a schematic diagram of the testing fixture used to test the battery's connecting bridge.

[0027] The parts in the attached diagram are named as follows: 1. Frame, 2. Relief groove, 3. Groove, 4. Bracket, 5. Upper rangefinder, 6. Lower rangefinder, 7. Limiting plate, 8. Handle, 9. Contact sensor, 10. Connecting bridge, 11. Busbar. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0029] Example 1: Refer to Figures 1-3As shown, a kind of lead storage battery busbar connecting bridge detection tool, including frame 1, the inside of the frame 1 is provided with the accommodation slot 2.

[0030] The left and right sides in frame 1 are both provided with a plurality of grooves 3, and the groove 3 corresponds to the connecting bridge 10 on the battery, and the lower end of the frame 1 is fixed with the limiting plate 7.

[0031] The frame 1 on one side of the groove 3 is fixed with the inverted U-shaped support 4, one vertical part of the support 4 is fixed on the frame 1, the flat part of the support 4 is located above the groove 3, the other vertical part of the support 4 is located in the frame 1 and corresponds to the internal space of the groove 3, and the lower end of the flat part of the support 4 is fixed with the upper distance measuring instrument 5, which corresponds to the groove 3, and the vertical part of the support 4 in the frame 1 is fixed with the lower distance measuring instrument 6 on the side facing the groove 3, which corresponds to the groove 3, and the upper distance measuring instrument 5, the controller, the power supply and the first buzzer are electrically connected. The lower distance measuring instrument 6, the controller, the power supply and the second buzzer are electrically connected

[0032] When detecting the connecting bridge 10 of the battery, the accommodation slot 2 corresponds to the busbar 11 fixedly connected with the pole, then the frame 1 is placed on the upper end of the battery, and the upper end of the battery is located between the plurality of limiting plates 7, after the upper end of the battery is located between the plurality of limiting plates 7, the limiting plate 7 contacts with the outer side of the battery. The cooperation of the limiting plate 7 and the battery can limit the frame 1.

[0033] After the frame 1 is placed on the upper end of the battery, if the size of the connecting bridge 10 meets the requirements, the connecting bridge 10 can enter the groove 3, and the size of the connecting bridge 10 can be detected by setting the groove 3, so as to avoid that the connecting bridge 10 is too large. At the same time, the detection personnel can observe the connecting bridge 10 in the groove 3, and if the connecting bridge 10 is too small, it can be found in time.

[0034] By setting the upper distance measuring instrument 5, after the connecting bridge 10 is located in the groove 3, the upper distance measuring instrument 5 can detect the height of the upper end of the connecting bridge 10 in the groove 3.

[0035] The controller is pre-set with the height value range of the upper end of the qualified connecting bridge 10, and the upper distance measuring instrument 5 uploads the height value of the upper end of the connecting bridge 10 in the groove 3 to the controller, if the height value of the upper end of the connecting bridge 10 in the groove 3 is located between the pre-set height value range in the controller, the first buzzer does not work, and the height of the connecting bridge 10 in the groove 3 meets the requirements.

[0036] When the frame 1 is not installed in place, the measurement result of the upper end height of the connecting bridge 10 in the groove 3 will be erroneous. Therefore, the contact sensor 9 is embedded and fixed at the lower end of the frame 1 on the inner side of the limiting plate 7, and the contact sensor 9, the controller, the power supply and the indicator lamp are electrically connected. When the frame 1 is placed on the upper end of the battery, the upper end of the battery makes the plurality of contact sensors 9 be turned on, and the indicator lamp is lighted, so that the installation of the frame 1 in place can be ensured during detection, thereby improving the accuracy of the detection result of the upper end height of the connecting bridge 10 in the groove 3.

[0037] By arranging the lower range finder 6, when the connecting bridge 10 is located in the groove 3, the lower range finder 6 can detect the angle of the connecting bridge 10 in the groove 3. If the angle of the connecting bridge 10 is too small, the value obtained by the lower range finder 6 after measuring the connecting bridge 10 in the groove 3 is large. If the angle of the connecting bridge 10 is too large, the value obtained by the lower range finder 6 after measuring the connecting bridge 10 in the groove 3 is small.

[0038] The controller is prearranged with a distance value range between the qualified connecting bridge 10 and the lower range finder 6, the value obtained by the lower range finder 6 after measuring the connecting bridge 10 in the groove 3 is uploaded to the controller, if the value obtained by the lower range finder 6 after measuring the connecting bridge 10 in the groove 3 is located between the prearranged distance value range in the controller, the second buzzer does not work, and the angle of the connecting bridge 10 in the groove 3 meets the requirements.

[0039] Embodiment two: based on embodiment one, referring to Figure 1 The frame 1 is fixed with a handle 8 at the upper end. The frame 1 is made of engineering plastic material. The frame 1 is light in weight, and is convenient to use.

[0040] The above only describes the preferred embodiments of the present application, and does not limit the present application. Any modification, equivalent replacement and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A lead storage battery busbar connecting bridge inspection tool comprising a frame (1), characterized in that, A plurality of recesses (3) are arranged on the left and right sides of the frame (1), the recesses (3) correspond to the connecting bridges (10) on the battery one by one, the lower end of the frame (1) is fixed with a limiting plate (7), the frame (1) on one side of the recess (3) is fixed with an inverted U-shaped support (4), one vertical part of the support (4) is fixed on the frame (1), the flat part of the support (4) is above the recess (3), the other vertical part of the support (4) is in the frame (1) and corresponds to the internal space of the recess (3), the lower end of the flat part of the support (4) is fixed with an upper distance meter (5), the upper distance meter (5) corresponds to the recess (3), the vertical part of the support (4) in the frame (1) is fixed with a lower distance meter (6) on the side facing the recess (3), the lower distance meter (6) corresponds to the recess (3), the upper distance meter (5), the controller, the power supply and the first buzzer are electrically connected, the lower distance meter (6), the controller, the power supply and the second buzzer are electrically connected.

2. The lead storage battery strap connector bridge detection tool of claim 1 wherein, The upper end of the frame (1) is fixed with a handle (8).

3. The lead storage battery strap connector bridge detection tool of claim 1 wherein, The inside of the frame (1) is provided with a let slot (2).

4. The lead storage battery strap connector bridge detection tool of claim 1 wherein, The lower end of the frame (1) on the inside of the limiting plate (7) is inlaidly fixed with a touch sensor (9), the touch sensor (9), the controller, the power supply and the indicator lamp are electrically connected.

5. The lead storage battery strap connector bridge detection tool of claim 1 wherein, The frame (1) is made of engineering plastic material.

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