Novel molded center lamp verification device

By designing a center lamp calibration device with specific spacing and reinforcing ribs, the problem of lamp beacon position deviation was solved, enabling rapid and accurate calibration of lamp verticality and parallelism, and improving the durability of the device.

CN223856401UActive Publication Date: 2026-01-30SHANDONG LONGYUE RUBBER
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Patent Information

Application Number
CN202520646539.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-01-30
Estimated Expiration
2035-04-08

AI Technical Summary

Technical Problem

The positional deviation of the light markers on existing molding machines becomes uncontrollable due to aging and equipment vibration, and traditional calibration methods cannot meet the requirements for accurate calibration.

Method used

A novel calibration device for molded center lamps is designed, comprising tooling, left fixing hole, right fixing hole, wire groove and fixing lug, which ensures the accuracy of lamp verticality and parallelism calibration through specific spacing and reinforcing ribs.

Benefits of technology

It enables rapid and accurate verification of the verticality and parallelism of lamps, improves the accuracy of verification and the durability of the device, and reduces the risk of deformation due to external forces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model, which belongs to the technical field of the automobile manufacturing, provides a novel molded center lamp verification device comprising a tool. The left fixing hole is formed in the left end of the tool; the right fixing hole is formed in the right end of the tool; the three wire slots are respectively formed in the center of the front end of the tool; the two fixing hanging lugs are fixedly connected to the side ends of the left fixing hole and the right fixing hole respectively, the light beacon verification template saves working hours, and meanwhile, the perpendicularity and the parallelism of a belt drum light marking line can be verified and corrected more simply and rapidly; the left fixing holes and the right fixing holes are formed in the tool at specific intervals, and it can be ensured that the lamp can be accurately fixed to the same datum line during installation.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the automobile manufacturing technical field, concretely relates to a novel forming center lamp calibration. BACKGROUND

[0002] The forming machine used in the present tire industry is mainly a one-time method and a twice method forming machine. Whether the one-time method or the twice method forming, a problem of aging and variation of the light mark of the forming machine will be faced. The light mark is the most important scale directly affecting material adhesion and tire combination. Once the light mark has a problem, the influence on the quality and performance of the tire is very great. When the light mark is replaced, the correction problem of perpendicularity and parallelism will also appear.

[0003] The traditional correction method is to use a line hammer to hang vertically, and then to observe the drum center or landmark to measure the parallelism. With the aging of the machine and the vibration of the equipment, slight deviation of the position is caused. In addition, the thickness of the light mark of the lamp mark itself also has uncontrollable factors, so the traditional correction method cannot well meet the present demand. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a novel forming center lamp calibration, and aims at solving the problem that the correction method in the prior art is to use a line hammer to hang vertically, and then to observe the drum center or landmark to measure the parallelism. With the aging of the machine and the vibration of the equipment, slight deviation of the position is caused. In addition, the thickness of the light mark of the lamp mark itself also has uncontrollable factors, so the traditional correction method cannot well meet the present demand.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A novel forming center lamp calibration, comprising:

[0007] A tooling;

[0008] A left fixed hole, which is arranged at the left end of the tooling;

[0009] A right fixed hole, which is arranged at the right end of the tooling;

[0010] Three line grooves, which are respectively arranged at the front end center of the tooling;

[0011] Two fixed hanging ears, which are respectively fixedly connected to the side ends of the left fixed hole and the right fixed hole.

[0012] As an optimal scheme of the utility model, the tooling is perpendicular and parallel to the calibration belt drum lamp mark.

[0013] As a preferred scheme of the utility model, the connecting place of the tooling and the two fixed hanging ears is fixedly connected with a reinforcing rib respectively.

[0014] As a preferred scheme of the utility model, the edge of the two fixed hanging ears is provided with a circular arc chamfer.

[0015] As a preferred scheme of the utility model, the interval of the left fixed hole and the right fixed hole is 120 CM.

[0016] As a preferred scheme of the utility model, the mutual interval of the three wire grooves is 10.2 CM.

[0017] Compared with the prior art, the utility model has the beneficial effects that:

[0018] 1, in the scheme, the utility model light beacon calibration template can save time, and also can more simply and quickly calibrate the perpendicularity and parallelism of the band drum light beacon line; through setting the left fixed hole and the right fixed hole with specific interval on the tooling, the lamp can be accurately fixed on the same reference line during installation. In addition, through setting three wire grooves and defining the accurate interval therebetween, the perpendicularity and parallelism of the lamp become more intuitive and accurate.

[0019] 2, in the scheme, the reinforcing rib is arranged at the connecting place of the tooling and the fixed hanging ear, which not only increases the mechanical strength of the connecting part, but also effectively prevents deformation caused by external force during use. This structure design makes the whole calibration device more solid and durable, prolongs the service life, and still can maintain good calibration effect after repeated use. DRAWINGS

[0020] The drawings are used to provide further understanding of the utility model, and constitute a part of the specification, are used together with the embodiments of the utility model to explain the utility model, and do not constitute the limitation to the utility model. In the drawings:

[0021] Figure 1 It is the first perspective view of the utility model;

[0022] Figure 2 It is the second perspective view of the utility model;

[0023] Figure 3 It is the second perspective view of the utility model; Figure 1 The enlarged view of A in the utility model.

[0024] In the drawing: 1, tooling; 101, left fixed hole; 102, right fixed hole; 103, wire groove; 104, fixed hanging ear; 105, reinforcing rib; 106, circular arc chamfer. CONCRETE IMPLEMENTATION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0026] Embodiment 1

[0027] Please refer to Figures 1-3 The present application provides the following technical solutions:

[0028] A novel center lamp verification device, comprising:

[0029] Tool 1;

[0030] Left fixed hole 101, left fixed hole 101 is opened in the left end of tool 1;

[0031] Right fixed hole 102, right fixed hole 102 is opened in the right end of tool 1;

[0032] Three wire grooves 103, three wire grooves 103 are respectively opened in the front end center of tool 1;

[0033] Two fixed ears 104, two fixed ears 104 are respectively fixedly connected to the side end of left fixed hole 101 and right fixed hole 102.

[0034] In the specific embodiments of the present application, tool 1 is the main part of the entire device, used to provide the basic platform for verification. It is a flat plate or frame made of solid material, ensuring stability and accuracy during the verification process. The two fixed holes, left fixed hole 101 and right fixed hole 102, are located at the two ends of tool 1, used to fix the lamp or lamp bracket to be verified. Their positions should ensure that the lamp can be correctly aligned on the tool and verified. The three wire grooves are located on the center line of the front end of tool 1, used to guide light or other measuring tools to check whether the position of the lamp is correct. The spacing of these wire grooves is 10.2 cm, which can be adjusted appropriately according to the specific application scenario. Fixed ears 104 are used to connect left fixed hole 101 and right fixed hole 102 on tool 1. Their design should facilitate installation and removal, and be strong enough to prevent displacement during the verification process. In the embodiment, reinforcing ribs 105 can increase the rigidity of the system, especially at the connection between tool 1 and fixed ears 104. This helps to reduce any potential bending or deformation, thereby improving the accuracy of verification. The circular arc chamfer 106 is provided at the edge of the fixed ear 104, the purpose is to reduce the safety risk brought by sharp edge and improve the comfort of the operator.

[0035] As shown in Figures 1-3 The tool 1 is perpendicular and parallel to the calibration belt drum lamp mark.

[0036] In this embodiment: using the three wire slots 103 on the tool as a reference, adjust the position of the lamp to ensure that it is perpendicular and parallel to the predetermined reference line or plane. Observe whether the light or mark emitted by the lamp is aligned with the wire slot to determine the perpendicularity and parallelism of the lamp.

[0037] As shown in Figures 1-3 The tool 1 and the connecting part of the two fixed ears 104 are respectively fixedly connected with the reinforcing ribs 105.

[0038] In this embodiment: the tool 1 and the connecting part of the two fixed ears 104 are respectively fixedly connected with the reinforcing ribs 105 to enhance the structural strength of the connecting part. The design of the reinforcing ribs 105 helps to prevent deformation of the tool during use.

[0039] As shown in Figures 1-3 The edge of the two fixed ears 104 is provided with a circular arc chamfer 106.

[0040] In this embodiment: the edge of the fixed ear 104 is provided with a circular arc chamfer 106 to reduce the safety hazards that may be caused by sharp edges. The chamfering improves the safety and convenience of operation.

[0041] As shown in Figures 1-3 The distance between the left fixed hole 101 and the right fixed hole 102 is 120CM.

[0042] In this embodiment: the right fixed hole 102 is opened at the right end of the tool 1, which is symmetrical to the left fixed hole 101, and is used to fix the other side of the lifting device. The distance between the left fixed hole 101 and the right fixed hole 102 is 120cm, which can adapt to various sizes of lamps and ensure that the lamp can be stably fixed during calibration.

[0043] As shown in Figures 1-3 The distance between the three wire slots 103 is 10.2CM.

[0044] In this embodiment: the three wire slots 103 are respectively opened at the center of the front end of the tool 1, and the distance between each wire slot is 10.2cm. These wire slots are used to check whether the lamp is perpendicular and parallel, and the alignment of the light or mark of the lamp with the wire slot is observed to determine.

[0045] The working principle and use process of the utility model: first, the tool 1 is clamped on the belt drum basic drum, and the two ends are fixed by screws, the rotating speed of the belt drum is adjusted to an appropriate speed, and the belt drum is slowly rotated to the vertical position of the tool 1, at this time, the lamp mark is corrected, the material on both sides is adhered to the lamp mark line and is punched to the zero position at the same time, the three lines are corrected vertically, the belt drum is slowly rotated to the horizontal position, at this time, the parallelism of the three lines can be adjusted, and the belt drum is slowly rotated to the vertical position again, the lamp mark line is confirmed to be always coincident with the tool, and the adjustment is completed.

[0046] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement is carried out to part of technical features. Any modification, equivalent replacement, improvement etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A new type of molded center lamp verification, characterized by, Include: Tooling (1); Left fixed hole (101), the left fixed hole (101) is opened in the left end of tooling (1); Right fixed hole (102), the right fixed hole (102) is opened in the right end of tooling (1); Three wire slots (103), three wire slots (103) are opened in the center of the front end of tooling (1) respectively; Two fixed ears (104), two fixed ears (104) are fixedly connected to the side end of left fixed hole (101) and right fixed hole (102) respectively.

2. A novel shaped center lamp verification according to claim 1, characterized by: The tooling (1) is perpendicular and parallel to the calibration belt drum lamp mark.

3. A novel shaped center lamp verification according to claim 2, characterized in that: The connecting place of tooling (1) and two fixed ears (104) is fixedly connected with reinforcing ribs (105) respectively.

4. A novel shaped center lamp verification according to claim 3, characterized in that: The edge of two fixed ears (104) is provided with circular arc chamfer (106).

5. A novel shaped center lamp verification according to claim 4, characterized by: The distance between left fixed hole (101) and right fixed hole (102) is 120CM.

6. A novel shaped center lamp verification according to claim 5, characterized by: The distance between three wire slots (103) is 10.2CM.