Flexible clamp device based on three-dimensional scanning of plate parts

By designing a flexible fixture device and utilizing a three-axis adjustment mechanism and locking screw hole structure, the problem of the high cost and complexity of existing sheet metal scanning fixtures has been solved, enabling rapid installation and high-precision scanning of sheet metal parts, reducing costs and improving scanning efficiency.

CN223856422UActive Publication Date: 2026-01-30TIANJIN SINO GERMAN VOCATIONAL TECHNICAL COLLEGE
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Patent Information

Application Number
CN202520622801.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-01-30
Estimated Expiration
2035-04-03

AI Technical Summary

Technical Problem

Existing sheet metal scanning fixtures are expensive and complex to install, making them unsuitable for complex and large sheet metal parts, resulting in long scanning times and low accuracy.

Method used

Design a flexible clamping device based on 3D scanning of plate-type parts, including a mounting turntable, clamping components, a bearing mechanism and a three-axis adjustment mechanism. The three-axis adjustment mechanism drives the adjustment of the insertion hole position, and combined with locking screw holes and inclined surface structure, it realizes rapid installation and fixation.

Benefits of technology

It enables rapid installation and high-precision scanning of plate-type parts, reduces production costs, improves the convenience and stability of scanning, and is easy to promote and use.

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Abstract

The utility model discloses a flexible clamp device based on three-dimensional scanning of a plate part, a plate is preliminarily fixed through a first connecting seat and a second connecting seat, and since the axis directions of all mounting holes of the plate part are the same, the extension directions of the first connecting seat are the same, and the plate part is fixed through the first connecting seat and the second connecting seat. Furthermore, the extending directions of the axes of the inserting hole channels are all set to be the first direction, so that after the positions of the inserting hole channels are driven to be adjusted through the three-axis adjusting mechanism, it is ensured that the inserting hole channels correspond to the mounting holes of the plate parts in position, and then the plate parts can be quickly mounted, and the structure is simple and convenient to operate. Quick installation can be achieved only by adjusting the three-axis adjusting mechanism through an automatic control system, and the clamp is low in cost, high in practicability and easy to use and popularize.
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Description

Technical Field

[0001] This utility model relates to the field of three-dimensional scanning technology for plate-type parts, and in particular to a flexible clamping device based on three-dimensional scanning of plate-type parts. Background Technology

[0002] 3D Blu-ray scanning is suitable for scanning sheet metal parts and is used to create sheet metal part models. Sheet metal part scanning fixtures are auxiliary tools used in conjunction with 3D Blu-ray scanning. When dealing with complex and large sheet metal parts, scanning fixtures can not only save scanning time but also improve overall scanning accuracy. In order to adapt to sheet metal parts with complex shapes, the 3D Blu-ray field uses clay or magnets to fix the parts, which is convenient and easy to operate.

[0003] Existing scanning fixtures are mostly developed by scanner manufacturers. However, using scanner-compatible fixtures is not only expensive but also complicated to install. Therefore, there is a need to design a flexible fixture for plate-type parts to improve scanning convenience and reduce production costs. Summary of the Invention

[0004] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a flexible clamping device based on three-dimensional scanning of plate-type parts.

[0005] This utility model provides a flexible clamping device based on three-dimensional scanning of plate-type parts, comprising:

[0006] Install the turntable;

[0007] Several clamping components, each including a first connecting seat and a second connecting seat capable of clamping a plate;

[0008] Several supporting mechanisms each include an insertion channel for accommodating the first connecting seat, wherein the axial extension direction of the insertion channel is a first direction;

[0009] Several three-axis adjustment mechanisms, each including three linear drive modules, are provided. The first linear drive module is mounted on the mounting turntable, the second linear drive module is mounted on the slide of the first linear drive module, and the third linear drive module is mounted on the slide of the second linear drive module. The supporting mechanism is mounted on the slide of the third linear drive module. The three linear drive modules drive the supporting mechanism to move along a first direction, a second direction, and a third direction, which are perpendicular to each other.

[0010] According to the technical solution provided in the embodiments of this application, the bearing mechanism includes a support block installed on the slide of the third linear drive module, the insertion channel is provided at the top of the support block, the top of the support block is provided with a locking screw hole communicating with the interior of the insertion channel, the axial extension direction of the locking screw hole is perpendicular to the first direction, and a locking screw is threadedly connected inside the locking screw hole;

[0011] Both the first connecting seat and the second connecting seat are provided with a limiting groove in the middle. The top side and the ground side of the limiting groove are provided with a first inclined surface. The edge of the locking screw inserted into the insertion hole is provided with a second inclined surface.

[0012] According to the technical solution provided in the embodiments of this application, the linear drive module includes a linear drive rail, a drive motor disposed at one end of the linear drive rail, and a first mounting plate disposed at the other end of the drive motor. The support block has a second mounting plate at its bottom. The slide of the linear drive rail is provided with a slide connecting plate. Both the first mounting plate and the second mounting plate can be detachably connected to the slide connecting plate by bolt and nut assembly.

[0013] The end of the linear drive track away from the slide connecting plate can be detachably connected to the slide connecting plate or the mounting turntable via bolt and nut assembly.

[0014] According to the technical solution provided in the embodiments of this application, the first mounting plate and the second mounting plate are each provided with two first protrusions near the end of the slide connecting plate, and there is a first distance between the axes of the two first protrusions. The slide end of the slide connecting plate away from the linear drive module is provided with two first grooves that fit the first protrusions.

[0015] The linear drive track is provided with two second protrusions at the end away from the slide connecting plate. There is a second distance between the axes of the two second protrusions. Several second grooves are evenly distributed on the mounting turntable along the second direction and the third direction. There is a third distance between the axes of two adjacent second grooves in the same direction. The first distance, the second distance and the third distance are equal. The first protrusion and the second protrusion have the same shape. The first groove and the second groove have the same shape.

[0016] According to the technical solution provided in the embodiments of this application, the top end of the first connecting seat is provided with a connecting stud, and the bottom end of the second connecting seat is provided with a connecting screw hole. The connecting stud passes through the mounting hole of the plate and is threadedly connected to the connecting screw hole.

[0017] According to the technical solution provided in the embodiments of this application, the support block includes an upper connecting block, a cross shaft and a lower connecting block arranged from top to bottom, the insertion channel is provided at the top of the upper connecting block and the second mounting plate is provided at the bottom of the lower connecting block.

[0018] According to the technical solution provided in the embodiments of this application, a table is provided below the mounting turntable, a thrust ball bearing is provided between the top of the table and the mounting turntable, a rotary motor is installed at the bottom of the table, and the output shaft of the rotary motor passes through the table and is connected to the mounting turntable.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] The plate is initially fixed by the first and second connecting seats. Since the axial direction of each mounting hole of the plate part is the same, the extension direction of the first connecting seat is also the same. Furthermore, the axial extension direction of the insertion channel is set to the first direction. Therefore, after the position of the insertion channel is adjusted by the three-axis adjustment mechanism, the position of the insertion channel is ensured to correspond with the mounting hole position of the plate part, thus realizing the rapid installation of the plate part. Moreover, the above structure is simple. Rapid installation can be achieved by adjusting the three-axis adjustment mechanism through the automatic control system. The fixture has low cost, strong practicality, and is easy to promote and use.

[0021] In addition, a locking screw hole, a locking screw, and a limiting groove are provided. The locking screw is inserted into the limiting groove through the locking screw hole to fix the first connecting seat, which facilitates the installation stability of the first connecting seat. Furthermore, a first inclined surface and a second inclined surface are provided. When the locking screw is inserted into the insertion channel, it can be locked and fixed by the contact of the first inclined surface and the second inclined surface through relative sliding, which ensures that the locking screw can be stably inserted into the limiting groove and improves the stability of the first connecting seat after installation.

[0022] Furthermore, a first boss and a second boss are provided on the linear drive module, and a first groove is provided on the slide connecting plate. Several evenly distributed second grooves are provided on the mounting turntable. The positioning purpose is achieved by inserting the first boss or the second boss into the first groove or the second groove, which facilitates the rapid assembly of the linear drive module to form a three-axis adjustment mechanism and improves the ease of installation.

[0023] It should be understood that the description in this utility model description section is not intended to limit the key or essential features of the embodiments of this utility model, nor is it intended to restrict the scope of this utility model. Other features of this utility model will become readily apparent from the following description. Attached Figure Description

[0024] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0025] Figure 1A schematic diagram of a flexible clamping device based on three-dimensional scanning of plate-type parts is provided for an embodiment of this application;

[0026] Figure 2 A schematic diagram of the three-axis adjustment mechanism in a flexible clamping device based on three-dimensional scanning of plate-type parts, provided for an embodiment of this application;

[0027] Figure 3 This is a cross-sectional view of a flexible clamping device based on three-dimensional scanning of plate-type parts, provided in an embodiment of this application.

[0028] Figure 4 for Figure 3 A magnified schematic diagram of a portion of region A in the middle;

[0029] Figure 5 for Figure 3 A magnified schematic diagram of a portion of region B.

[0030] The following are the labeling elements in the diagram: 1. Mounting turntable; 2. Three-axis adjustment mechanism; 21. Linear drive track; 22. Drive motor; 23. First mounting plate; 24. Second mounting plate; 25. First boss; 26. Slide connecting plate; 27. First groove; 28. Second boss; 29. ​​Second groove; 3. Bearing mechanism; 31. Support block; 32. Insertion channel; 33. Locking screw hole; 34. Locking screw; 4. Plate; 5. Clamping assembly; 51. First connecting seat; 52. Connecting stud; 53. Second connecting seat; 54. Connecting screw hole; 55. Limiting groove; 56. First inclined surface. Detailed Implementation

[0031] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.

[0032] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.

[0033] Please refer to Figures 1-5 An embodiment of this utility model provides a flexible clamping device based on three-dimensional scanning of plate-type parts, comprising:

[0034] Install turntable 1;

[0035] Several clamping components 5 each include a first connecting seat 51 and a second connecting seat 53 that can clamp the plate 4;

[0036] Several supporting mechanisms 3 each include an insertion channel 32 for accommodating the first connecting seat 51, and the axial extension direction of the insertion channel 32 is a first direction;

[0037] Several three-axis adjustment mechanisms 2 each include three linear drive modules. The first linear drive module is mounted on the mounting turntable 1, the second linear drive module is mounted on the slide of the first linear drive module, and the third linear drive module is mounted on the slide of the second linear drive module. A support mechanism 3 is mounted on the slide of the third linear drive module. The three linear drive modules drive the support mechanism 3 to move along a first direction, a second direction, and a third direction, which are perpendicular to each other. The first direction is... Figure 1 The top and bottom directions, the second direction is Figure 1 The left and right directions in the middle, and the third direction is... Figure 1 The front and back directions in the middle;

[0038] like Figure 1 , Figure 3 and Figure 5 As shown, the plate 4 is initially fixed by the first connecting seat 51 and the second connecting seat 53. Since the axial direction of each mounting hole of the plate part is the same, the extension direction of the first connecting seat 51 is also the same. Furthermore, the axial extension direction of the insertion channel 32 is set to the first direction. Therefore, after the position of the insertion channel 32 is adjusted by the three-axis adjustment mechanism 2, the position of the insertion channel 32 is ensured to correspond with the mounting hole position of the plate part, thus realizing the rapid installation of the plate part. Moreover, the above structure is simple, and rapid installation can be achieved by adjusting the three-axis adjustment mechanism 2 through the automatic control system. This fixture has low cost, strong practicality, and is easy to promote and use.

[0039] In some embodiments, the support mechanism 3 includes a support block 31 mounted on a slide of a third linear drive module, an insertion channel 32 located at the top of the support block 31, a locking screw hole 33 communicating with the inside of the insertion channel 32 at the top of the support block 31, the axial extension direction of the locking screw hole 33 being perpendicular to the first direction, and a locking screw 34 being threadedly connected inside the locking screw hole 33.

[0040] The first connecting seat 51 and the second connecting seat 53 are both provided with a limiting groove 55 in the middle. The top side and the ground side of the limiting groove 55 are both provided with a first inclined surface 56. The edge of the locking screw 34 inserted into the insertion hole 32 is provided with a second inclined surface.

[0041] like Figure 3 and Figure 5As shown, the locking screw 34 is inserted into the limiting groove 55 through the locking screw hole 33 to fix the first connecting seat 51, which facilitates the stable installation of the first connecting seat 51. Furthermore, a first inclined surface 56 and a second inclined surface are provided. When the locking screw 34 is inserted into the insertion channel 32, it can lock and fix the first connecting seat 51 through the contact of the first inclined surface 56 and the second inclined surface and through relative sliding, which ensures that the locking screw 34 can be stably inserted into the limiting groove 55 and improves the stability of the first connecting seat 51 after installation.

[0042] In some embodiments, the linear drive module includes a linear drive rail 21, a drive motor 22 disposed at one end of the linear drive rail 21, and a first mounting plate 23 disposed at the other end of the drive motor 22. The support block 31 is provided with a second mounting plate 24 at its bottom. The slide of the linear drive rail 21 is provided with a slide connecting plate 26. The first mounting plate 23 and the second mounting plate 24 can be detachably connected to the slide connecting plate 26 by means of bolts and nuts.

[0043] The end of the linear drive track 21 away from the slide connecting plate 26 can be detachably connected to the slide connecting plate 26 or the mounting turntable 1 via bolt and nut assembly;

[0044] like Figure 1 , Figure 2 and Figure 3 As shown, the first mounting plate 23, the second mounting plate 24, the slide connecting plate 26, and the mounting turntable 1 are provided with through holes and countersunk holes. The nut of the bolt and nut assembly is placed in the countersunk hole, and then the bolt is threaded to the nut after passing through the through hole, so as to achieve detachable installation. Optionally, the linear drive rail 21 is a lead screw and nut mechanism, and the drive motor 22 drives the lead screw to rotate, thereby driving the nut and the slide to move along the lead screw.

[0045] In some embodiments, the first mounting plate 23 and the second mounting plate 24 are each provided with two first protrusions 25 near the end of the slide connecting plate 26, and there is a first gap between the axes of the two first protrusions 25. The slide end of the slide connecting plate 26 away from the linear drive module is provided with two first grooves 27 that fit the first protrusions 25.

[0046] The linear drive track 21 is provided with two second protrusions 28 at the end away from the slide connecting plate 26. There is a second gap between the axes of the two second protrusions 28. Several second grooves 29 are evenly distributed on the mounting turntable 1 along the second direction and the third direction. There is a third gap between the axes of two adjacent second grooves 29 in the same direction. The first gap, the second gap and the third gap are equal. The first protrusion 25 and the second protrusion 28 have the same shape. The first groove 27 and the second groove 29 have the same shape.

[0047] like Figure 1 and Figure 2 As shown, since the first spacing, second spacing, and third spacing are equal, the first mounting plate 23 at one end of the linear drive module and the second mounting plate 24 at the bottom of the support block 31 can both be inserted into the corresponding two first grooves 27 through the two first bosses 25, which can realize the connection between the linear drive module and another linear drive module, as well as the connection between the support block 31 and a linear drive module. Furthermore, the two second bosses 28 on one end face of the linear drive module can be inserted into the corresponding first groove 27 or between the corresponding two second grooves 29, so that the linear drive module can be installed on the slide connecting plate 26 or on the mounting turntable 1. In order to facilitate assembly, countersunk holes are set on the first mounting plate 23, the second mounting plate 24, and the linear drive rail 21, and through holes are set on the slide connecting plate 26 and the mounting turntable 1, which cooperate with each boss and groove for installation. Optionally, the positions of the through holes and countersunk holes correspond to each boss to ensure quick locking after positioning and stability after locking.

[0048] In some embodiments, the top end of the first connecting seat 51 is provided with a connecting stud 52, and the bottom end of the second connecting seat 53 is provided with a connecting screw hole 54. The connecting stud 52 passes through the mounting hole of the plate 4 and is threadedly connected to the connecting screw hole 54.

[0049] like Figure 3 and Figure 5 As shown, the first connecting seat 51 and the second connecting seat 53 are installed by the cooperation of the connecting stud 52 and the connecting screw hole 54, thereby achieving the purpose of clamping the plate 4.

[0050] In some embodiments, the support block 31 includes an upper connecting block, a cross shaft, and a lower connecting block arranged from top to bottom. The insertion hole 32 is located at the top of the upper connecting block, and the second mounting plate 24 is located at the bottom of the lower connecting block. The direction of the upper connecting block can be adjusted by rotating the cross shaft, and plate-like parts with non-parallel mounting hole axes can also be fixed, thereby improving the diversity of adaptable plate-like parts.

[0051] In some embodiments, a table is provided below the mounting turntable 1, a thrust ball bearing is provided between the top of the table and the mounting turntable 1, a rotary motor is installed at the bottom of the table, and the output shaft of the rotary motor passes through the table and is connected to the mounting turntable 1. (Reference) Figure 1 and Figure 3 The rotating motor drives the mounting turntable 1 to rotate, which facilitates the scanner to scan plate-type parts better. In addition, the thrust ball bearing has an upper ring body and a lower ring body, as well as rolling elements between the upper ring body and the lower ring body. The upper ring body is fixed to the ground of the mounting turntable 1, and the lower ring body is fixed to the top surface of the table, which ensures the stability of the rotation of the mounting turntable 1.

[0052] In the description of this specification, the terms "connection," "installation," and "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0053] In the description of this specification, the terms "one embodiment," "some embodiments," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0054] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A flexible fixture device based on three-dimensional scanning of a plate-like part, characterized by, The application relates to a plate material clamping device. The plate material clamping device comprises a mounting turntable (1), a plurality of clamping assemblies (5) each comprising a first connecting base (51) and a second connecting base (53) capable of clamping a plate material (4), a plurality of bearing mechanisms (3) each comprising an insertion hole (32) for accommodating the first connecting base (51), and the axis of the insertion hole (32) extends in a first direction. Each of the three-axis adjusting mechanisms (2) comprises three linear drive modules, the first linear drive module is mounted on the mounting turntable (1), the second linear drive module is mounted on the slide of the first linear drive module, the third linear drive module is mounted on the slide of the second linear drive module, the bearing mechanism (3) is mounted on the slide of the third linear drive module, and the three linear drive modules drive the bearing mechanism (3) to move in a first direction, a second direction and a third direction, and the first direction, the second direction and the third direction are perpendicular to each other. The bearing mechanism (3) comprises a supporting block (31) mounted on the slide of the third linear drive module, the insertion hole (32) is arranged at the top end of the supporting block (31), the top of the supporting block (31) is provided with a locking screw hole (33) communicating with the inside of the insertion hole (32), the axis of the locking screw hole (33) extends perpendicularly to the first direction, and the locking screw hole (33) is threadedly connected with a locking screw (34). The middle parts of the first connecting base (51) and the second connecting base (53) are provided with limiting grooves (55), the top side and the ground side of the limiting grooves (55) are provided with first inclined surfaces (56), and the end edge of the insertion hole (32) where the locking screw (34) is inserted is provided with a second inclined surface.

2. The flexible fixture device based on three-dimensional scanning of sheet parts according to claim 1, characterized in that, Each of the linear drive modules comprises a linear drive track (21), a driving motor (22) arranged at one end of the linear drive track (21), a first mounting plate (23) arranged at the other end of the driving motor (22), and a second mounting plate (24) arranged at the bottom of the supporting block (31); a slide connecting plate (26) is arranged on the slide of the linear drive track (21), and the first mounting plate (23) and the second mounting plate (24) can be detachably connected with the slide connecting plate (26) through a bolt and nut group; The end, away from the slide connecting plate (26), of the linear drive track (21) can be detachably connected with the slide connecting plate (26) or the mounting turntable (1) through a bolt and nut group.

3. The flexible fixture apparatus based on three-dimensional scanning of sheet parts according to claim 2, wherein, The ends, close to the slide connecting plate (26), of the first mounting plate (23) and the second mounting plate (24) are each provided with two first bosses (25), the axes of the two first bosses (25) have a first spacing, and the end, away from the slide of the linear drive module, of the slide connecting plate (26) is provided with two first grooves (27) matched with the first bosses (25). ​ 4. The flexible fixture device based on three-dimensional scanning of sheet parts according to claim 3, characterized in that, ​ The linear drive track (21) is provided with two second bosses (28) at the end away from the sliding base connecting plate (26), the axes of the two second bosses (28) have a second spacing therebetween, the mounting turntable (1) is uniformly provided with a plurality of second grooves (29) in the second direction and the third direction, the axes of two adjacent second grooves (29) in the same direction have a third spacing therebetween, the first spacing, the second spacing and the third spacing are equal, the first boss (25) and the second boss (28) are identical in shape, and the first groove (27) and the second groove (29) are identical in shape.

5. The flexible fixture apparatus based on three-dimensional scanning of sheet parts according to claim 1, wherein, The first connecting seat (51) is provided with a connecting stud (52) at the top end, the second connecting seat (53) is provided with a connecting screw hole (54) at the bottom end, and the connecting stud (52) penetrates the mounting hole of the plate (4) and is threadedly connected with the connecting screw hole (54).

6. The flexible fixture apparatus based on three-dimensional scanning of sheet parts according to claim 4, wherein, The support block (31) comprises an upper connecting block, a cross shaft and a lower connecting block arranged from top to bottom, the plug-in mounting channel (32) is arranged at the top end of the upper connecting block, and the second mounting plate (24) is arranged at the bottom end of the lower connecting block.

7. The flexible fixture apparatus based on three-dimensional scanning of sheet parts according to claim 1, wherein, A table plate is arranged below the mounting turntable (1), a thrust ball bearing is arranged between the top end of the table plate and the mounting turntable (1), a rotary motor is mounted at the bottom end of the table plate, and the output shaft of the rotary motor penetrates the table plate and is connected with the mounting turntable (1).