Glove leak detector
By employing a sealed base, control board, dual-pump structure, and automated components in the glove leak detector, the problems of unreasonable component configuration and difficult maintenance of existing instruments have been solved, enabling convenient installation, battery replacement, and efficient testing.
Patent Information
- Application Number
- CN202520479577.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-18
AI Technical Summary
Existing glove leak detectors have unreasonable component configurations, cramped internal space, difficult module fixing, messy wiring, and cumbersome operation and maintenance due to built-in or external battery design.
It features a sealed base design, integrated control motherboard and multiple communication ports, removable battery, dual pump structure, air circuit module to simplify airway connection, self-test seat and RFID reader, etc., to achieve automated control and convenient maintenance.
It enables convenient installation and maintenance of the instrument, easy battery replacement, high detection accuracy, reduced failure rate, and improved detection efficiency and safety.
Smart Images

Figure CN223856680U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to glove leak detection technical field, especially a glove detector. BACKGROUND
[0002] The purpose of barrier technology application is to avoid the harm of high activity substances to the health of operators, and to protect sterile drugs from cross contamination and environmental influence. According to different application purposes, isolators are divided into protective isolators and isolators for sterile operation.
[0003] Latex gloves are commonly used tools in experiments. In order to ensure that they have good sealing performance and achieve the above barrier isolation technology, leak detection is usually performed during production to avoid damage to the health of experimenters caused by glove damage.
[0004] At present, many manufacturers have produced glove leak detectors on the market, but there are still many problems in component configuration, instrument stability, detection accuracy and use convenience, for example, the existing glove leak detector mostly uses the existing PLC and control module purchased on the market to complete the process control of the glove leak detector. The internal space of the instrument is small, the module is not easy to fix, the cable is messy, and maintenance is difficult. At the same time, the existing glove leak detector generally uses external power supply or built-in battery design, so it is necessary to repeatedly connect the external power supply or replace the battery, which is inconvenient and cumbersome to operate. And it is not conducive to the maintenance and replacement of the battery. Therefore, it is necessary for professional technicians in this field to solve the above problems. CONTENT OF THE UTILITY MODEL
[0005] The utility model provides a kind of glove leak detector, solve the above technical background in the control panel of existing leak detector, instrument internal space is small, module is not easy to fix, wiring is messy and battery built-in or external power supply lead to inconvenient operation, difficult maintenance problems,
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] The sealing base mainly includes a mounting seat, the mounting seat is matched with the shape of the glove mouth to be detected, and an inflatable sealing ring is arranged on the mounting seat. The mounting seat is provided with a first air inlet, and the sealing ring is provided with a first air inlet.
[0008] The power supply assembly includes a plurality of batteries and a power supply base, the power supply base is mounted on the sealing base, and a plurality of batteries can be detachably arranged on the power supply base. The power supply assembly is used for power supply of the whole instrument.
[0009] A detection host is arranged on the sealing base, and the detection host is provided with a control mainboard, a plurality of communication connection ports and read-write ports are arranged on the control mainboard, and the read-write ports of the control mainboard are used for controlling the writing input of language.
[0010] A gas pump assembly is arranged on the sealing base, and the gas pump assembly is connected with the first air inlet and the first air outlet respectively, wherein the gas pump assembly is in communication connection with the control mainboard.
[0011] In some embodiments, the gas pump assembly comprises a first gas pump and a second gas pump, and the first gas pump and the second gas pump are connected in parallel.
[0012] In some embodiments, a gas path module is further included, and the gas path module is provided with a first gas channel, a second gas channel, a third gas channel and a fourth gas channel.
[0013] The first gas channel and the second gas channel are in communication, a first connection point is arranged on the first gas channel, and a second connection point is arranged on the second gas channel; the third gas channel is in communication with the first gas channel and is provided with a third connection point, the fourth gas channel is in communication with the second gas channel and is provided with a fourth connection point, and the third gas channel and the fourth gas channel are in communication and meet at a fifth connection point.
[0014] A first electromagnetic valve is arranged between the first connection point and the third connection point, a second electromagnetic valve is arranged between the second connection point and the fourth connection point, a third electromagnetic valve is arranged between the third connection point and the fifth connection point, and a fourth electromagnetic valve is arranged between the fourth connection point and the fifth connection point.
[0015] The first gas pump is connected with the first connection point, the second gas pump is connected with the second connection point, and the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve are in communication connection with the control mainboard.
[0016] In some embodiments, a manual exhaust button is arranged on the sealing base, and one end of the manual exhaust button is in abutment with a reset button of the third electromagnetic valve.
[0017] In some embodiments, a pressure sensor is arranged on the gas path module, the pressure sensor is in communication connection with the control mainboard, and the pressure sensor is used for detecting the pressure in the sealing ring.
[0018] In some embodiments, a self-detection seat is further included, a detection cavity is arranged on the self-detection seat, a first detection port is arranged on the detection cavity, the shape of the first detection port matches the shape of the sealing ring laid on the sealing base, and a preset gap is arranged between the inner wall of the detection cavity and the sealing ring when the self-detection seat covers the sealing ring.
[0019] In some embodiments, a charging base is further included, and the charging control board is arranged on the charging base to enable constant current charging or constant voltage charging of the battery of the power supply assembly.
[0020] In some embodiments, a temperature detector is arranged on the charging control board, and the temperature detector is in communication connection with the charging control board, and the temperature detector detects the temperature of the battery in real time.
[0021] In some embodiments, an RFID reader is arranged on the sealed base, and the RFID reader is in communication connection with the control mainboard, and the RFID reader is used for information identification and reading.
[0022] In some embodiments, a glove specification identification assembly is further included and arranged in the sealed base, and the glove specification identification assembly includes two stroke buttons, and the two stroke buttons are retractable.
[0023] Compared with the prior art, the utility model brings beneficial effects that:
[0024] The control mainboard is arranged, a plurality of communication connection ports and read-write ports are arranged on the control mainboard, a plurality of control elements are connected with the plurality of communication connection ports one by one, installation is convenient, maintenance is simple, and the failure rate is low, meanwhile, one control mainboard is highly integrated, and installation space is reduced, so that the demand of the narrow installation space on the sealed base is met, in addition, the read-write port can input and replace control languages according to actual conditions, and the detection demand of different gloves is met, the battery assembly is detachably arranged on the sealed base, the battery can be replaced, power supply is not repeatedly connected, and the replacement and maintenance of the battery are facilitated.
[0025] Additional aspects and advantages of the application will be set forth in part in the following description, and will be apparent from the description, or will be learned by practice of the application. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a first perspective view of a glove leak detector of the utility model;
[0027] Figure 2 It is a second perspective view of a glove leak detector of the utility model;
[0028] Figure 3 It is a sectional view of a glove leak detector of the utility model;
[0029] Figure 4 It is a structure schematic view of a gas path module of a glove leak detector of the utility model;
[0030] Figure 5 It is a perspective view of a self-checking seat of a glove leak detector of the utility model;
[0031] Figure 6 A schematic diagram of the glove leak detector in actual application. DETAILED DESCRIPTION
[0032] The application will be further described below in conjunction with specific drawings. In the description of the present embodiment, unless otherwise specified, the orientation or positional relationship indicated by the terms "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the present application must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0033] As shown in Figures 1-2 A glove leak detector provided by the utility model mainly comprises a sealed base 100, an installation cavity and an installation seat are arranged on the sealed base 100; a power supply assembly 1012 is used for power supply of the whole instrument, and comprises a power supply base, a plurality of batteries are arranged in the power supply base, the power supply base is arranged on the sealed base 100, the plurality of batteries are arranged in a POM shell, two power supply contacts and two temperature contacts are inlaid on the POM shell and connected with the power supply base. A detection host is arranged on the sealed base 100, and a control mainboard is arranged on the detection host; the control mainboard is arranged in the installation cavity of the sealed base 100, a plurality of communication connection ports and read-write ports are arranged on the control mainboard, for example, the communication connection ports comprise a USB-A interface, an HMI interface, a power supply interface, an insurance interface, an LED lamp interface, a WI-FI / BT interface, a BLUETOOTH interface, a printer interface, a solenoid valve interface, a diaphragm pump interface, a buzzer interface, an RS232 / RS485 communication interface, a battery and a temperature interface; the control host further comprises a plurality of control components, and the plurality of control components are connected with the above-mentioned ports one by one through the wiring terminals. The plurality of components are convenient to install, simple to maintain and low in failure rate; the read-write ports are mainly used for input of software control language programs, direct reading and writing of signals of various components, and do not have communication and connection problems, thereby ensuring stability.
[0034] As shown in Figure 3 A sealing ring 1011 is arranged on the sealed base 100, a first air inlet 1013 is arranged on the sealing ring 1011, a first air charging port 1014 is arranged on the sealed base 100, and the sealing ring 1011 can expand when air charging, so as to be sealed and abutted with a glove seat 500 of a glove to be detected.
[0035] The air pump assembly is arranged in the mounting cavity of the sealing base 100, and is used for air charging. The air pump assembly is connected with the first air inlet 1013 and the first air charging port 1014 respectively, and is in communication connection with the control mainboard, so as to realize automatic control. The first air inlet 1013 is used for air charging and discharging of the sealing ring 1011, and the first air charging port 1014 is used for air charging and discharging of the glove to be detected.
[0036] Through the above arrangement, the plug-in connection of each control element with the control mainboard can be facilitated, and complex wiring is not needed. Meanwhile, the control mainboard can input a control program. Compared with a customized control board in the market, the control mainboard can be reused by replacing the control program, without the need of repeated installation and fixation in the narrow space of the sealing base 100, and maintenance is simple and operation is convenient. Meanwhile, the battery assembly 1012 is externally arranged, so that the battery can be replaced, thereby avoiding the need of external power supply every time the battery is used, and avoiding the trouble of replacing the battery due to battery aging. Meanwhile, one instrument can be equipped with multiple batteries, so that the work efficiency is not affected due to waiting for charging because of no battery power.
[0037] In one embodiment, since the glove leak detector needs to charge two spaces, one is the sealing ring 1011, and the other is the glove to be detected. The sealing ring 1011 has a small inflation volume, and one air pump can meet the air charging requirement. However, the glove has a relatively large inflation volume, and one air pump cannot quickly charge the glove to be detected in a period of time. Therefore, a double-pump structure is adopted. Figure 4 As shown in the figure, specifically, the air pump assembly includes a first air pump 4013 and a second air pump 4023, which are connected in parallel. When the sealing ring 4011 is charged, only one air pump is needed to quickly complete the charging. When the glove needs to be charged, the first air pump 4013 and the second air pump 4023 work simultaneously to quickly charge the glove. When the internal pressure of the glove approaches the target pressure value, the first air pump 4013 or the second air pump 4023 is closed, and only one air pump works, so that the target pressure value can be accurately controlled. Meanwhile, the air volume used in the process of regulation is small, and one air pump can meet the requirement.
[0038] In addition, the double-pump parallel structure can also complete the detection work with one air pump when one of the air pumps fails. Although the detection period may be lengthened, the detection process will not stop, the fault tolerance is improved, and the detection efficiency is ensured.
[0039] In one embodiment, in order to avoid too many pipes connected in the instrument, a gas path module is further provided, which is provided with a first gas path, a second gas path, a third gas path and a fourth gas path. The first gas path and the second gas path are communicated, and the first connecting point 4031 is arranged on the first gas path and the second connecting point 2403 is arranged on the second gas path. The third gas path and the first gas path are communicated, and the third connecting point 4033 is arranged on the third gas path. The fourth gas path and the second gas path are communicated, and the fourth connecting point 4034 is arranged on the fourth gas path. The third gas path and the fourth gas path are communicated and meet at a point, i.e. the fifth connecting point 4035, and the gas is discharged through the fifth connecting point 4035.
[0040] The first electromagnetic valve 4021 is arranged between the first connecting point 4031 and the third connecting point 4033, the second electromagnetic valve 4022 is arranged between the second connecting point 4032 and the fourth connecting point 4034, the third electromagnetic valve 4023 is arranged between the third connecting point 4033 and the fifth connecting point 4035, and the fourth electromagnetic valve 4024 is arranged between the fourth connecting point 4034 and the fifth connecting point 4035. The first gas pump 401 is connected to the first connecting point 4031, and the second gas pump 402 is connected to the second connecting point 4032. Through the above connection, the communication between the gas paths is realized. The first electromagnetic valve 4021, the second electromagnetic valve 4022, the third electromagnetic valve 4023 and the fourth electromagnetic valve 4024 are in communication connection with the control mainboard, so as to ensure the automatic control of the inflation process. The design of the gas path module greatly simplifies the connection of the external gas pipe, has small volume, is neat and stable in performance. In order to ensure the sealing property of the connection of the gas path module, an O-shaped sealing ring is used for sealing between the electromagnetic valve and the gas path module, so as to avoid the need of gluing or winding adhesive tape for the threaded column connection. Further, a pressure sensor is arranged in the gas path module, which is used for detecting the air pressure in the sealing ring and the air pressure in the glove to be detected.
[0041] In the specific operation, when the sealing ring 1011 is inflated, the first electromagnetic valve 4021 is opened, the second electromagnetic valve 4022, the third electromagnetic valve 4023 and the fourth electromagnetic valve 4024 are closed, and the air flow inflates the sealing ring 1011 through the first air inlet 1013.
[0042] When the glove is inflated, the first electromagnetic valve 4021 is closed, the third electromagnetic valve 4023 is closed, the fourth electromagnetic valve 4024 is closed, the second electromagnetic valve 4022 is opened, the first gas pump 401 and the second gas pump 402 are opened, and the air flow inflates the glove through the second electromagnetic valve 4022 and the first inflation port 1014.
[0043] When the sealing ring 1011 is deflated, the third electromagnetic valve 4023 is opened at this time, and the air flow is discharged to the outside through the first air inlet 1013 and the third electromagnetic valve 4023.
[0044] When the glove is vented, the fourth electromagnetic valve 4024 is opened, and the air flow is discharged to the outside through the first charging port 1014 and the fourth electromagnetic valve 4024.
[0045] In one embodiment, in order to avoid false detection, the sealing performance of the sealing ring 1011 of the glove leak detector is ensured, as shown in Figure 5 The self-detection seat 200 is further provided with a detection cavity 201, and the first detection port is arranged on the detection cavity 201. The shape of the first detection port matches the shape of the sealing ring 1011 laid on the sealing base 100. When the self-detection seat 200 approaches the coated sealing ring 1011, a preset gap is provided between the inner wall of the cavity of the self-detection seat 200 and the sealing ring 1011, and the self-detection seat 200 is sleeved on the sealing base 100. During detection, the sealing ring 1011 is inflated through the first air inlet 1013, so that it abuts against the inner wall of the self-detection detection cavity 201, and then the detection cavity is inflated through the first charging port 1014. Whether the air pressure in the detection cavity 201 is stable is checked, so as to confirm the sealing performance of the sealing ring 1011.
[0046] In one embodiment, in order to facilitate the replacement of the battery, as shown in Figure 6 The charging seat 300 is further provided with a charging control panel. The charging control panel is provided with a temperature detector, which is in communication connection with the charging control panel. The temperature detector monitors the temperature of the battery in real time. The current of the initial charging can be controlled to avoid the battery heating caused by excessive battery depletion and excessive charging current, thereby affecting the service life of the battery. The battery is charged in a constant voltage mode in the later stage of charging. The temperature of the battery cell is also monitored during the charging process, and the power supply is cut off when the temperature is too high. At the same time, the control mainboard can also monitor the temperature of the battery during use. The battery may overheat due to factors such as short circuit and overload, thereby causing danger. Therefore, the service life of the battery is ensured, and the cost is saved.
[0047] In one embodiment, in order to avoid manual input of glove codes, the FRID reading and writing device is arranged on the sealing base 100, and the information on the glove to be detected is identified through the FRID reading and writing device. Specifically, the information bar code, such as a two-dimensional code or a bar code, is arranged on the glove to be detected. When the glove to be detected approaches the sealing base 100, the FRID reading and writing device detects and scans to quickly read the label information prearranged on the glove, realizes automatic operation, avoids manual operation, reduces labor intensity, and reduces the error rate of glove information input. In this embodiment, the FRID reading and writing device is a prior art, and its function structure is similar to that of a scanner, which will not be described in detail here.
[0048] In one embodiment, the glove leak detector also has a manual deflation function. Specifically, a manual deflation button is arranged on the sealing base 100, one end of the manual deflation button abuts against the reset button of the third electromagnetic valve 4023, and by pressing the manual deflation button, the reset button of the third electromagnetic valve 4023 is reset, so that the third electromagnetic valve 4023 can work to deflate even in the case of power failure, thereby manually discharging the gas in the sealing ring 1011 and taking the glove seat 500 off the sealing base 100. During the operation of the glove leak detector, the sealing ring 1011 is first inflated, the glove inflation system of the glove leak detector and the glove port are sealed, a closed space is formed between the sealing base 100 of the glove leak detector and the glove, and then the glove is inflated for leak detection. If the glove leak detector is powered by a battery, the battery may run out after a long time of hanging up, so that the instrument cannot be taken off from the detected glove port. The manual deflation function of the sealing ring 1011 avoids the above risks.
[0049] In one embodiment, a glove size automatic identification function identification assembly is also included, which is arranged on the sealing base 100, and the glove size identification assembly includes two travel buttons which can be retracted. Specifically, the two travel buttons are a first button and a second button, and there are four cases as follows: first, no corresponding through hole is arranged on the sealing base 100, and both the first button and the second button are compressed, at this time, corresponding to the first glove size; second, only a first through hole is arranged on the sealing base 100, corresponding to the first button, at this time, only the second button is compressed, corresponding to the second glove size; when only a second through hole is arranged on the sealing base 100, the first button is compressed, at this time, corresponding to the third glove size; when both the first through hole and the second through hole are arranged on the sealing base 100, at this time, both the first button and the second button are not compressed, corresponding to the fourth glove size. Through the arrangement and combination of the two travel buttons, gloves of 12 inches, 10 inches, 8 inches and 7 inches can be automatically identified.
[0050] The above only describes the preferred embodiments of the present application, and it should be noted that for those skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made. These improvements and refinements should also be considered within the scope of protection of the present application.
Claims
1. A glove leak detector characterized by, The utility model relates to a glove detection instrument, including: The sealing base mainly includes the mounting seat, the mounting seat is matched with the glove mouth shape of being detected, the mounting seat is equipped with the inflatable sealing ring, wherein, the mounting seat is equipped with the first inflation port, the sealing ring is equipped with the first air inlet; The power supply assembly includes a plurality of batteries and a power supply base, the power supply base is mounted on the sealing base, a plurality of batteries can be detachably arranged on the power supply base, and the power supply assembly is used for power supply of the whole instrument; The detection host is arranged on the sealing base, the detection host is provided with a control mainboard, a plurality of communication connection ports and read-write ports are arranged on the control mainboard, and the read-write port of the control mainboard is used for the writing input of language control; The air pump assembly is arranged on the sealing base, and the air pump assembly is connected with the first air inlet and the first inflation port respectively, wherein the air pump assembly is in communication connection with the control mainboard.
2. A glove leak detector according to claim 1, wherein, The air pump assembly includes a first air pump and a second air pump, and the first air pump and the second air pump are connected in parallel.
3. A glove leak detector according to claim 2, wherein, It also includes an air path module, which is provided with a first air duct, a second air duct, a third air duct and a fourth air duct. The first air duct and the second air duct are communicated, and the first air duct is provided with a first connection point, and the second air duct is provided with a second connection point; the third air duct and the first air duct are communicated and provided with a third connection point, the fourth air duct and the second air duct are communicated and provided with a fourth connection point, and the third air duct and the fourth air duct are communicated and intersect at a fifth connection point; The first electromagnetic valve is arranged between the first connection point and the third connection point, the second electromagnetic valve is arranged between the second connection point and the fourth connection point, the third electromagnetic valve is arranged between the third connection point and the fifth connection point, and the fourth electromagnetic valve is arranged between the fourth connection point and the fifth connection point; The first air pump is connected with the first connection point, the second air pump is connected with the second connection point, and the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve are in communication connection with the control mainboard.
4. A glove leak detector according to claim 3, wherein, A manual exhaust button is arranged on the sealing base, one end of the manual exhaust button abuts against the reset button of the third electromagnetic valve.
5. A glove leak detector according to claim 3, wherein, A pressure sensor is arranged on the air path module, the pressure sensor is in communication connection with the control mainboard, and the pressure sensor is used for detecting the pressure in the sealing ring.
6. A glove leak detector according to claim 1, wherein, It also includes a self-check seat, which is provided with a detection cavity, the detection cavity is provided with a first detection port, and the shape of the first detection port matches the shape of the sealing ring laid on the sealing base; when the self-check seat covers the sealing ring, a preset gap is arranged between the inner wall of the detection cavity and the sealing ring.
7. A glove leak detector according to claim 1, wherein, A charging seat is also included, and a charging control panel is arranged on the charging seat to enable the batteries of the power supply assembly to be charged with constant current or constant voltage.
8. A glove leak detector according to claim 7, wherein, A temperature detector is arranged on the charging control panel, the temperature detector is in communication connection with the charging control panel, and the temperature detector detects the temperature of the battery in real time.
9. A glove leak detector according to claim 1, wherein, An RFID reader is arranged on the sealing base, the RFID reader is in communication connection with the control mainboard, and the RFID reader is used for information identification and reading.
10. The glove leak detector of claim 1, wherein, The glove size identification assembly is arranged in the sealing base, and comprises two stroke buttons.