Control protection switch device for high-pole lamp
By using a modular design and a microcontroller-controlled high mast light control and protection switch, the problems of high cost, poor reliability, and easy misoperation of high mast light electrical control devices have been solved, realizing the intensive, safe, and automated control of high mast lights.
Patent Information
- Application Number
- CN202423279225.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing electrical control devices for high mast lights are costly, unreliable, and prone to misoperation, posing safety hazards.
The control and protection switch device adopts a modular design, uses a microcontroller to replace the relay, and combines a combined current transformer and a plug-in module to realize the integration of the main circuit and the control circuit, and avoids misoperation through a foolproof design.
It reduces the size and cost of electrical control devices, improves reliability and safety, prevents misoperation, and realizes automated control and safe operation of high mast lights.
Smart Images

Figure CN223859293U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to high pole lamp control device technical field, specifically relates to a control protection switch device for high pole lamp. BACKGROUND
[0002] High pole lamp is the illumination device of the combination type lamp stand of the universal height of 15-40 meters, and the lighting radius can reach 60 meters, and is widely used in square, playground, airport, overpass and other places. The high pole lamp is generally of liftable type, which is composed of lamp tray, lamp pole, lifting structure and electrical control device.
[0003] The lamp tray can be lifted and lowered, and the lamp on the lamp tray can be opened and closed. The lamp tray is the main part of the daily maintenance of the high pole lamp. The opening and closing of the lighting lamp on the lamp tray and the lifting and unhooking of the lamp tray are controlled by the electrical control device.
[0004] At present, the electrical control board of the market high pole lamp is assembled by a plurality of conventional circuit components, which has the following defects and problems: the secondary control loop is complicated, the circuit board assembly is large in size, the labor cost and material cost of the primary line and the secondary line are high, the fault nodes are many, the reliability is poor, the on-site installation, operation and maintenance are not simple. There is no foolproof design, easy to misoperation, poor safety. When the lamp tray of the high pole lamp is lowered, the lamp group power circuit breaker must be closed, and the wiring of the control circuit on the lamp tray is removed. Before the lamp tray is lowered, it needs to be lifted and unhooked. If misoperation occurs, the cable may be broken or the circuit control board may be damaged, which may cause safety accidents. INVENTION CONTENTS
[0005] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art, and provide a control protection switch device for high pole lamp, which solves the problems of high cost, poor reliability and easy misoperation of the high pole lamp control device.
[0006] The technical scheme for solving the above technical problem is as follows: a control protection switch device for high pole lamp, comprising: a box body;
[0007] A power switch module is arranged in the box body, and the input end of the power switch module is connected with a power supply.
[0008] A relay module is arranged in the box body, and the relay module is connected to the output end of the power switch module to form a main loop. The output end of the relay module is connected with a first plug-in module, and the first plug-in module is used for connecting the lighting device or driving motor of the high pole lamp.
[0009] The single-chip microcomputer is connected with the relay module and is used for controlling on-off and switching of the relay module.
[0010] Compared with the prior art, the above technical scheme has the following beneficial effects:
[0011] By modularizing the control circuit formed by the main circuit and the single-chip microcomputer, complicated parts are avoided, and the overall volume is reduced. In addition, the single-chip microcomputer is used to replace the previous connection of relays, time control switches and the like, thereby saving a large amount of wiring labor cost. The single-chip microcomputer provides current through the rectifier module, which can ensure stability and safety. At the same time, the lighting device and the driving motor of the high-pole lamp are connected with the main circuit through plug-in connection. In this way, the plug-in module can only be plugged in to supply power to the lighting device or the driving motor, which realizes foolproofing and avoids accidents caused by simultaneous connection of the lighting device and the driving motor.
[0012] On the basis of the above technical scheme, the embodiments of the present application can also be improved as follows:
[0013] In an embodiment, a combined transformer is further connected in the main circuit, the combined transformer is connected with the single-chip microcomputer, and the single-chip microcomputer is used for controlling on-off of the driving motor of the high-pole lamp according to a change amount of a signal collected by the combined transformer.
[0014] The combined transformer is used to collect signal changes in the operation process of the main circuit. When the change amount is abnormal or a jump occurs, the single-chip microcomputer controls the driving motor to stop, which can ensure the safety of the driving motor on the one hand, and when the driving motor is blocked in driving the lamp disc to descend, a signal jump occurs, thereby it can be judged that the lamp disc has reached the position hook. In this way, a travel switch is not needed, which avoids the problem that the travel switch contact is easily damaged and loses effectiveness due to long-time pressure.
[0015] In an embodiment, the combined transformer includes a current transformer and a leakage transformer for collecting current signals and leakage signals.
[0016] In an embodiment, the driving motor and the lighting device are each provided with a plug matched with the first plug-in module.
[0017] In an embodiment, the input end of the power switch module is connected with a second plug-in module, and the plug hole of the second plug-in module is different from the plug hole of the first plug-in module.
[0018] The second plug-in module is used for inserting an external power supply. By setting the plug holes of the two plug-in modules to be different, the external power supply can be prevented from being mistakenly inserted into the first plug-in module.
[0019] In an embodiment, the relay module comprises:
[0020] The relay J1, the relay J2 and the relay J3 are respectively arranged corresponding to the three phases of the main circuit;
[0021] The relay J4, one end of which is connected to the input end of the relay J1, and the other end of which is connected to the output end of the relay J3;
[0022] The relay J5, one end of which is connected to the input end of the relay J3, and the other end of which is connected to the output end of the relay J1.
[0023] In an embodiment, the input module comprises a change-over switch, which is used to switch the main circuit to connect the lighting device or the driving motor.
[0024] In the case of selectively plugging the lighting device and the driving motor by the first plug-in module, the electric control redundancy is realized by the single-chip microcomputer through the change-over switch.
[0025] In an embodiment, a communication module connected to the single-chip microcomputer is further included, and the communication module comprises a network interface and / or a USB interface.
[0026] In an embodiment, a display module connected to the single-chip microcomputer is further included.
[0027] The one or more technical solutions provided in the embodiments have at least the following technical effects or advantages:
[0028] 1. The previous various electrical elements are designed and processed by the single-chip microcomputer on the control circuit, the overall electrical control is greatly contracted in size, and the three execution actions of the commonly used lighting and motor forward and reverse rotation are made into two groups by three groups of electrical devices, so that the lighting circuit and the lifting motor circuit are shared, the circuit structure and the electrical devices are greatly simplified, and the overall structure is intensively, functionally diversified and cost minimized.
[0029] 2. Attention is paid to simplification to prevent misoperation, such as the simple foolproof design of the power switch, the lighting and the lifting socket.
[0030] 3. The current jump is detected by the mutual inductor, the single-chip microcomputer judges and controls the lamp panel position according to the set threshold value program, the high-pole lamp panel hook positioning is automatically controlled, the control mode of the travel switch is replaced, and the problem of high failure rate of the existing travel switch used outdoors is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0031] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or prior art description. Obviously, the drawings described below are some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creative labor.
[0032] Fig. 1 The overall block diagram of the present application.
[0033] Fig. 2 The circuit principle diagram of the present application. Specific embodiments
[0034] The embodiments of the technical solutions of the present application will be described in detail below with reference to the drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application.
[0035] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in the present application should be understood as the usual meaning understood by the skilled in the art to which the present application belongs.
[0036] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0037] In addition, the terms "first", "second", and the like are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited.
[0038] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0039] Embodiments
[0040] As Figs. 1-2 shown, the utility model provides a kind of control and protection switch circuit for high pole lamp, it includes: main circuit and control circuit and rectifier module, main circuit is used to pass on the electric energy of access external power supply to high pole lamp, provides electric energy for lighting device and driving motor in high pole lamp, wherein driving motor is winch.
[0041] Specifically, main circuit accesses three-phase electricity, and main circuit includes power switch module and relay module connected in sequence, wherein power switch module can adopt circuit breaker, as the total switch of main circuit, the input end of the power switch module is used for external power supply, and the output end of the relay module is used for output driving electric energy.
[0042] Control circuit is connected with main circuit by rectifier module, and rectifier module is connected between the main circuit and the control circuit, the input end of rectifier module is connected to the output end of power switch module, for converting low-voltage direct current from the main circuit to provide to the control circuit;The control circuit includes a single-chip microcomputer and an input module connected with the single-chip microcomputer, and the single-chip microcomputer is used to control the on-off and switching of the relay module.
[0043] Input module includes a plurality of switches, such as rising switch for motor control, falling switch, stop switch and setting switch.
[0044] By modularizing main circuit and control circuit, the complicated parts are avoided, the overall volume is smaller, and in the control circuit, the single-chip microcomputer is used to replace the relay in the previous control circuit, time control switch, etc., a large amount of wiring labor cost is saved, and the single-chip microcomputer provides current through rectifier module, which can ensure stability and safety.
[0045] In an embodiment, a combined mutual inductor is also connected in the main circuit, the combined mutual inductor is connected with the single-chip microcomputer, and the single-chip microcomputer is used to control the on-off of the driving motor of the high pole lamp according to the change amount of the signal collected by the combined mutual inductor.
[0046] Specifically, the combined mutual inductor includes current transformer and leakage mutual inductor for collecting current signal and leakage signal.
[0047] So that the whole control circuit has overload protection, leakage protection, three-phase imbalance (open phase) protection of motor, locked-rotor protection, over-voltage and under-voltage protection, short-circuit protection and other functions.
[0048] By using the transformer to collect the signal change in the main circuit operation process, when the change is abnormal or a jump occurs, the single-chip microcomputer control drives the motor to stop, on the one hand, it can ensure the safe operation of the drive motor, on the other hand, in the lamp hook operation, the current transformer is used to detect the current jump, and the threshold is compared to judge that the winch reaches the mechanical position, and the lamp hook is used to drive the motor in reverse, and the current value jumps, and then the lamp hook can be judged to reach the position; The signal is converted to stop the control of the motor. Thus, the replacement of the travel switch during hooking is realized, and the travel switch is not needed, and the difficulty problem that the travel switch is easily damaged and invalid due to the compression of the touch point is solved.
[0049] A foolproof design is provided in the main circuit to avoid simultaneous operation of lighting and the winch, and the output end of the relay module is connected with a first plug-in module, and the first plug-in module is used to connect the lighting device or the drive motor of the high-pole lamp.
[0050] By setting the first plug-in module, the first plug-in module can connect the lighting and the drive motor, but only one of them can be connected with the first plug-in module when turned on, which avoids the dangerous situation that the drive motor and the lighting device are connected at the same time. Specifically, the first plug-in module is shared by the lighting and the lamp tray lifting motor operation switching process, and it is ensured that the output power cannot operate the lamp tray lifting system when the plug is not switched; when the lamp tray is lifted, the lighting system cannot be operated. The simple and error-free switching design becomes the primary guarantee for safe operation of the high-pole lamp, and the setting of the first plug-in module enables the main circuit to not need to set two branches for the lighting device and the drive motor, thereby saving the cost of the main circuit.
[0051] Specifically, the first plug-in module can be realized in the form of a socket;
[0052] Correspondingly, the drive motor and the lighting device are both provided with a plug matched with the first plug-in module, and when one of them is needed, the plug is plugged into the first plug-in module to take power.
[0053] Further, the input end of the power switch module is connected with a second plug-in module, and the second plug-in module and the first plug-in module both adopt a socket, and the difference is that the plug holes of the second plug-in module and the first plug-in module are different.
[0054] The second plug-in module is used to insert an external power supply, and the plug holes of the two plug-in modules are set to be different, which can avoid the misinsertion of the external power supply into the first plug-in module, and can also avoid the insertion of the plug of the drive motor or the plug of the lighting device into the second plug-in module.
[0055] In the embodiment, the relay module comprises: a relay J1, a relay J2, a relay J3, a relay J4, and a relay J5.
[0056] The relay J1, the relay J2, and the relay J3 are respectively arranged corresponding to three phases of the main circuit.
[0057] The three relays J1, J2, and J3 work as a group, and are used as a lighting circuit in a state that a control circuit is connected to the lighting circuit, and are used as a forward driving motor in a state that the control circuit is connected to a motor circuit.
[0058] The relay J4 has one end connected to an input end of the relay J1 and the other end connected to an output end of the relay J3.
[0059] The relay J5 has one end connected to an input end of the relay J3 and the other end connected to an output end of the relay J1.
[0060] In the state that the control circuit is connected to the motor circuit, the three relays J4, J2, and J5 work as a group, and are used as a reverse driving motor.
[0061] The mode is switching of the J1, J2, J3 and J4, J2, J5, which replaces the switching mode of the three contactors in the existing high-pole lamp circuit, and saves one line and device in the original three power supply circuits, realizes the integration of the high-pole lamp, and realizes the intensification.
[0062] In the embodiment, the input module further comprises a change-over switch, which is used to switch the main circuit to connect the lighting device or the driving motor.
[0063] In the case of selecting one of the lighting device and the driving motor by the first plug-in module, the change-over switch is arranged, and the single-chip microcomputer is used to realize the electric control redundancy; that is, when the driving motor is inserted into the first plug-in module, and the change-over switch is switched to a corresponding gear, the main circuit can be connected to the driving motor; on the contrary, when the lighting device is inserted into the first plug-in module, and the change-over switch needs to be switched to another gear, the main circuit can be connected to the lighting device.
[0064] In an embodiment, a communication module connected to the single-chip microcomputer is further included, the communication module comprises a network interface and / or a USB interface, and is used for communication and remote control operation and software upgrading.
[0065] In the embodiment, a display module connected to the single-chip microcomputer is further included, the display module can synchronously display the same conditions of the relay module, the forward and reverse rotation conditions of the driving motor, and lighting information.
[0066] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements for some or all of the technical features. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
[0067] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements for some or all of the technical features. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A control and protection switch device for high pole lamps, characterized in that, It includes: Box; Power switch module, disposed in the box, the input end of the power switch module is connected with the power supply; Relay module, disposed in the box, the relay module is connected to the output end of the power switch module to form a main circuit, the output end of the relay module is connected with the first plug-in module, the first plug-in module is used for connecting the lighting device or driving motor of the high pole lamp; Single chip microcomputer, the single chip microcomputer is connected with the main circuit through the rectifier module, the rectifier module is used for converting low voltage direct current from the main circuit to the single chip microcomputer, the single chip microcomputer is connected with the relay module, and the on-off and switching of the relay module are controlled.
2. The control and protection switching device according to claim 1, characterized in that, The main circuit is also connected with a combined mutual inductor, the combined mutual inductor is connected with the single chip microcomputer, and the single chip microcomputer is used for controlling the on-off of the driving motor of the high pole lamp according to the change amount of the signal collected by the combined mutual inductor.
3. The control and protection switching device according to claim 2, characterized in that, The combined mutual inductor includes a current transformer and a leakage mutual inductor for collecting current signal and leakage signal.
4. The control and protection switching device according to claim 1, characterized in that, The driving motor and the lighting device are both provided with a plug matched with the first plug-in module.
5. The control and protection switching device according to claim 4, characterized in that, The input end of the power switch module is connected with the second plug-in module, and the jack of the second plug-in module is different from that of the first plug-in module.
6. The control and protection switching device of claim 1, wherein, The relay module includes: The relays J1, J2 and J3 are respectively arranged corresponding to the three-phase of the main circuit; Relay J4, one end of which is connected to the input end of the relay J1, and the other end is connected to the output end of the relay J3; Relay J5, one end of which is connected to the input end of the relay J3, and the other end is connected to the output end of the relay J1.
7. The control and protection switching device of claim 1, wherein The input module includes a changeover switch, which is used to switch the main circuit to connect the lighting device or the driving motor.
8. The control and protection switching device of claim 1, wherein, It also includes a communication module connected with the single chip microcomputer, and the communication module includes a network interface and / or a USB interface.
9. The control and protection switching device of claim 1, wherein, It also includes a display module connected with the single chip microcomputer.