Integrated single-chip microcomputer controller for cooling-water machine
By integrating the chiller's control board and main board into the controller's base housing, and setting heat dissipation structures and push-pull buckles on both sides of the base housing, the problems of large size and easy overheating of traditional chiller controllers are solved, achieving a compact and beautiful design, quick installation, and efficient heat dissipation.
Patent Information
- Application Number
- CN202423254657.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-28
AI Technical Summary
Traditional chillers use a separate microcontroller design, which results in high system complexity, large space occupation, and a tendency to overheat in high-temperature environments, affecting normal operation and setting accuracy.
Design an integrated microcontroller controller that integrates the control board and motherboard into the controller housing. The housing has air inlets and outlets on both sides, and is equipped with cooling fans to promote air circulation. It can be quickly installed and removed using push-pull clips, and the control panel can be detached and installed.
The controller size has been reduced, improving the aesthetics of the structure and heat exchange efficiency, ensuring stable operation of the equipment, and facilitating maintenance and disassembly.
Smart Images

Figure CN223859380U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to controller technical field especially relates to a kind of integrated single-chip microcontroller for water chiller. BACKGROUND
[0002] With the increasing demand of temperature control in industrial and commercial fields, as a key cooling equipment, water chiller plays an increasingly important role in many industries. Water chiller reduces the temperature in equipment or process by circulating cooling water, and is widely used in plastic processing, electronic manufacturing, food and beverage production and other fields. The single-chip microcontroller is an integrated electronic device specially designed to manage and control the operation of the water chiller. The traditional controller is usually designed in a split type, and its control function is independent of the control board and main board, which leads to high system complexity and large installation space, affecting the structural beauty of the water chiller. In addition, since the controller is embedded in the water chiller shell, the water chiller usually works in a high temperature environment and is in a closed space, which easily leads to overheating of the controller, affecting its normal operation and setting accuracy, and even causing failure. SUMMARY
[0003] To solve the problems in the above background art, the utility model provides an integrated single-chip microcontroller for water chiller.
[0004] The utility model solves the technical problem by adopting the following scheme: an integrated single-chip microcontroller for water chiller, comprising a controller base shell, the top end face of the controller base shell is provided with a mounting port, the mounting port is embedded with a control panel, the controller base shell also has a mounting cavity, the mounting cavity is integrated with a control board for controlling the internal hardware unit of the water chiller and a main board for receiving the control panel command to drive the control board; the controller base shell comprises a heat dissipation part and a mounting part for embedding into the water chiller from top to bottom, the heat dissipation part is provided with an air inlet and an air outlet on both sides, and a heat dissipation mechanism is arranged between the air inlet and the air outlet to promote air convection for heat dissipation.
[0005] By adopting the above technical scheme, the control board and the main board are integrated in the controller base shell, reducing the overall volume and making the controller structure more compact and beautiful. The air inlet and air outlet are arranged on both sides of the heat dissipation part, and the heat dissipation mechanism is provided, which can promote air circulation and improve heat exchange efficiency.
[0006] Further, the heat dissipation mechanism comprises an air inlet heat dissipation fan fixed to the inside of the mounting cavity near the air inlet side and an air outlet heat dissipation fan fixed to the inside of the mounting cavity near the air outlet side.
[0007] By adopting the above technical scheme, the air flow inside the controller can be accelerated, and the heat can be effectively taken away from the inside of the controller by forced convection, so that temperature accumulation is prevented.
[0008] Further, the controller base shell has displacement grooves on opposite sides, each of the displacement grooves movably has a push-pull buckle for detachable mounting of the controller base shell, the push-pull buckle comprises a buckling part located at a mounting part and a movable part integrally formed with the buckling part and located at a heat dissipation part, the movable part can be displaced along the displacement groove to drive the buckling part to move in the displacement groove, and then the fixing is cancelled.
[0009] By adopting the above technical scheme, when the push-pull buckle needs to be in the locked state, the buckling part can be firmly fixed in the mounting groove in the water chiller main machine shell. When unlocking is needed, the movable part at the heat dissipation part is only needed to be slightly pushed to move along the displacement groove, so that the integrally formed buckling part is retracted into the displacement groove, and the quick release and unlocking of the controller base shell are realized.
[0010] Further, each of the displacement grooves also has a plurality of reset springs, one end of the reset spring is fixedly connected to the push-pull buckle, and the other end is fixedly connected to the inner wall of the displacement groove.
[0011] By adopting the above technical scheme, the reset spring can quickly pull the push buckle back to the initial position to realize automatic reset.
[0012] Further, the control panel back surface has a hooking hook integrally formed on both sides, and the hooking hook is detachably fixed into the mounting port.
[0013] By adopting the above technical scheme, the control panel can be detachably mounted, so that the control panel is convenient to maintain or replace.
[0014] In summary, the beneficial effects of the utility model are as follows: the control panel and the main board are integrated in the controller base shell, the overall volume of the controller is reduced, the structure of the controller is more compact and beautiful. The air inlets and air outlets are arranged on both sides of the heat dissipation part, and the air inlet heat dissipation fan and the air outlet heat dissipation fan are matched, an effective air flow channel is formed, the heat generated inside the controller can be quickly taken away by forced convection, and temperature accumulation is prevented. The displacement grooves are arranged on both sides of the controller base shell, the push-pull buckle is arranged inside, and the quick mounting and dismounting of the controller can be realized by simple push-pull action.
[0015] The above description is only a summary of the technical scheme of the utility model, in order to more clearly understand the technical means of the utility model, the content of the specification can be implemented, and in order to make the above and other purposes, characteristics and advantages of the utility model more obvious and easy to understand, the following preferred embodiments are described in detail, and the accompanying drawings are described as follows. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 is an exploded view of the embodiment;
[0017] Fig. 2 is a bottom view of the embodiment after being exploded;
[0018] Fig. 3 is a schematic view of the overall structure of the embodiment.
[0019] In the figure: 1, controller base shell; 11, heat dissipation part; 111, air inlet; 112, air outlet; 12, mounting part; 13, mounting opening; 14, mounting cavity; 2, control panel; 21, clamping hook; 3, control panel; 4, mainboard; 5, heat dissipation mechanism; 51, air inlet heat dissipation fan; 52, air outlet heat dissipation fan; 61, displacement groove; 62, push-pull buckle; 621, buckling part; 622, movable part; 63, reset spring. DETAILED DESCRIPTION
[0020] In order to make the content of the utility model can be more easily and clearly understood, the following according to specific embodiment and combining with the drawings, the utility model is further explained.
[0021] It should be noted that the terms "center", "upper", "lower", "front", "rear", "left", "right", "inner", "outer" and the like used herein indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. Unless otherwise specified, the meaning of "a plurality of" is two or more.
[0022] Unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be mechanical connection, or electrical connection, it can be directly connected, or indirectly connected through intermediate medium, it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood through specific circumstances.
[0023] As Figs. 1 to 3As shown, an integrated single-chip controller for a cold water machine can be embedded in the main machine to control the operation of the cold water machine, which includes a controller base shell 1. Wherein the top end face of the controller base shell 1 of the embodiment is provided with a mounting port 13, the mounting port 13 is embedded with a control panel 2, the controller base shell 1 also has a mounting cavity 14, the inside of the mounting cavity 14 is integrated with a control panel 3 for controlling the internal hardware units of the cold water machine and a mainboard 4 for receiving instructions from the control panel 2 to drive the control panel 3; the controller base shell 1 includes a heat dissipation part 11 and a mounting part 12 for embedding into the cold water machine from top to bottom, the heat dissipation part 11 is provided with an air inlet 111 and an air outlet 112 on both sides, respectively, and a heat dissipation mechanism 5 is arranged between the air inlet 111 and the air outlet 112 to promote air convection to dissipate heat.
[0024] The controller base shell 1 of the embodiment is designed to accommodate and protect the internal components, and has sufficient strength to ensure that deformation or damage does not occur during installation and use. Its top end face is provided with a mounting port 13, which is sized and shaped to fit the control panel 2 so that the control panel 2 can be securely embedded therein. The control panel 2 is the interface between the user and the controller, allowing the user to set parameters, monitor status, and perform other operations. The inside of the controller base shell 1 is provided with a mounting cavity 14, and the inside of the cavity is integrated with a control panel 3 and a mainboard 4. The control panel 3 is responsible for directly communicating with the hardware units inside the cold water machine and executing instructions from the mainboard 4; while the mainboard 4 serves as the core processing unit, receiving operation instructions from the control panel 2 and directing the work of the control panel 3 according to these instructions, by integrating the mainboard 4 and the control panel 3 in the base shell, the volume of the controller can be reduced, and the structure of the controller can be improved.
[0025] Specifically, the controller base shell 1 of the embodiment is composed of two parts, the lower part is the mounting part 12, which is shaped to fit the mounting groove on the shell of the cold water machine, and after the controller and the internal components such as the compressor, condenser, evaporator, etc. of the cold water machine are connected, it can be embedded into the mounting groove. The upper part is the heat dissipation part 11, the opposite sides of the side wall of the heat dissipation part 11 are respectively provided with an air inlet 111 and an air outlet 112, forming an air flow path from one side to the other side, and cooperating with the heat dissipation mechanism 5 to promote air circulation, thereby improving the heat exchange efficiency and effectively dissipating the heat generated inside the control panel 3.
[0026] As Fig. 2 and Fig. 3As shown, the heat dissipation mechanism 5 of the present embodiment comprises an air inlet heat dissipation fan 51 fixedly arranged inside the installation cavity 14 near the air inlet 111 and an air outlet heat dissipation fan 52 fixedly arranged inside the installation cavity 14 near the air outlet 112. The air inlet heat dissipation fan 51 can suck external air into the base from the air inlet 111, while the air outlet heat dissipation fan 52 can blow internal hot air out of the air outlet 112. The two work together to form an effective air flow channel from the air inlet 111 to the air outlet 112. This helps to accelerate the flow of air inside the controller and effectively take away heat from the inside of the controller through forced convection, preventing temperature accumulation.
[0027] As shown, Fig. 2 The opposite sides of the controller base 1 of the present embodiment are provided with displacement grooves 61, and each displacement groove 61 movably has a push-pull buckle 62 for detachable installation of the controller base 1. The push-pull buckle 62 comprises a buckling portion 621 located at the installation portion 12 and a movable portion 622 integrally formed with the buckling portion 621 and located at the heat dissipation portion 11. The movable portion 622 can be displaced along the displacement groove 61 to drive the buckling portion 621 to move into the displacement groove 61, thereby canceling the fixation. Specifically, displacement grooves 61 are formed on the other two sides of the base in addition to the air inlets 111 and the air outlets 112. The displacement grooves 61 extend downward from the heat dissipation portion 11 of the side wall of the base to the installation portion 12, and the push-pull buckles 62 are installed in the displacement grooves 61. The push-pull buckle 62 comprises the buckling portion 621 and the movable portion 622, which are integrally formed. The buckling portion 621 is located in the displacement groove 61 at the installation portion 12, and the movable portion 622 is located in the displacement groove 61 at the heat dissipation portion 11. When the push-pull buckle 62 is in the locked state, the buckling portion 621 can be firmly fixed at the installation groove in the water chiller main machine shell, and when it needs to be unlocked, only the movable portion 622 needs to be pushed to displace along the displacement groove 61, thereby driving the integral buckling portion 621 to hide in the inside of the displacement groove 61, realizing the release and unlocking of the controller.
[0028] As shown, Fig. 2 Each displacement groove 61 of the present embodiment also has a plurality of reset springs 63. One end of the reset spring 63 is fixedly connected to the push-pull buckle 62, and the other end is fixedly connected to the inner wall of the displacement groove 61. Each displacement groove 61 is provided with two reset springs 63, one end of each reset spring 63 is fixedly abutted against the back of the push-pull buckle 62, and the other end is fixedly abutted against the inner wall of the displacement groove 61. When an external force acts on the push-pull buckle, the push-pull buckle 62 will move along the displacement groove 61. Once the external force disappears, the reset spring 63 can quickly pull the push-pull buckle back to the initial position, realizing automatic reset.
[0029] As shown, Fig. 2As shown, the control panel 2 of the embodiment is integrally formed with a clamping hook 21 on the back of both sides, which can be detachably fixed in the mounting port 13. The control panel 2 can be fixed in the mounting port 13 by simple pressing action, and when maintenance or replacement of the control panel 2 is needed, it can be easily removed by simply pulling.
[0030] In summary, the embodiment has the following advantages: by integrating the control panel 3 and the main board 4 inside the controller base shell 1, the overall volume of the controller is effectively reduced, and the structure is more compact and beautiful. The heat dissipation part 11 on both sides is designed with an air inlet 111 and an air outlet 112, and is equipped with an air inlet cooling fan 51 and an air outlet cooling fan 52, thereby forming an efficient air flow channel. By forced convection, the heat generated inside the controller can be quickly removed, avoiding temperature accumulation and ensuring stable operation of the equipment. In addition, the controller base shell 1 is provided with a displacement slot 61 on both sides, and is internally provided with a push-pull buckle 62, so that the installation and disassembly of the controller is more convenient and rapid, and the push-pull buckle 62 cooperates with the reset spring 63 to provide an automatic reset function. The integrated clamping hook 21 on the back of the control panel 2 allows the control panel 2 to be easily fixed in the mounting port 13, and also facilitates disassembly for maintenance or replacement.
[0031] The above-described embodiments are only preferred embodiments of the present application, and cannot be used to limit the protection scope of the present application. Any non-substantial changes and modifications made by those skilled in the art based on the present application are within the protection scope of the present application.
Claims
1. An integrated single-chip controller for a water chiller, comprising a controller base housing, characterized in that, The top end surface of the controller base is provided with a mounting port, and a control panel is embedded in the mounting port; the controller base also has a mounting cavity, and a control board for controlling the internal hardware units of the water chiller and a mainboard for receiving instructions from the control panel to drive the control board are integrated inside the mounting cavity; The controller base comprises a heat dissipation part and a mounting part embedded in the water chiller from top to bottom, and air inlets and outlets are respectively arranged on the two sides of the heat dissipation part; a heat dissipation mechanism for promoting air convection to dissipate heat is arranged between the air inlets and the outlets.
2. The integrated single-chip controller for a water chiller according to claim 1, wherein The heat dissipation mechanism comprises an air inlet heat dissipation fan fixed to one side of the mounting cavity close to the air inlet and an air outlet heat dissipation fan fixed to the other side of the mounting cavity close to the air outlet.
3. The integrated single-chip controller for a water chiller according to claim 1, wherein, The opposite sides of the controller base have displacement grooves, and a push-pull buckle for detachably mounting the controller base is movably arranged in each displacement groove; the push-pull buckle comprises a buckling part located on the mounting part and a movable part integrally formed with the buckling part and located on the heat dissipation part; the movable part can be displaced along the displacement groove to drive the buckling part to move into the displacement groove, thereby canceling the fixation.
4. The integrated single-chip microcontroller for a water chiller according to claim 3, wherein, A plurality of reset springs are arranged in each displacement groove; one end of each reset spring is fixedly connected to the push-pull buckle, and the other end is fixedly connected to the inner wall of the displacement groove.
5. The integrated single-chip microcontroller for a water chiller according to claim 1, wherein, The back surface of the control panel is integrally formed with a clamping hook on each side, and the clamping hook can be detachably fixed in the mounting port.