Device for cleaning fallen solar cells
By designing a device for cleaning fallen solar cells, employing a sliding receiving plate and supporting track structure, the problem of time-consuming and labor-intensive cleaning of debris has been solved, achieving fast and safe debris handling, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202422901189.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The existing technology for cleaning up fallen solar cell fragments is time-consuming, labor-intensive, and wastes human resources.
Design a device for cleaning fallen solar cell wafers, including a working box and a sliding receiving plate. The receiving plate is positioned below the working area of the silicon wafer and can detach from the coverage of the working box under horizontal tension. It slides smoothly through support rails and guide grooves and is equipped with an observation window and handle for easy and quick cleaning of debris.
It enables rapid debris removal without stopping the equipment during production, reducing waste of human resources, improving production efficiency, reducing microcracks and debris defects in silicon wafers, and saving processing time and raw material costs.
Smart Images

Figure CN223859556U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of silicon wafer preparation, particularly relates to a device for solar cell piece drop cleaning. BACKGROUND
[0002] Because the PVD loading equipment carrier plate (loading HJT cell piece) belongs to the design of openwork, when the solar cell piece is placed, due to the error of the mechanical placing point, 0.05% of the cell piece will fall off. If the fallen cell piece is not cleaned in time when it accumulates to a certain number, it will cause cell piece hidden crack and fragment.
[0003] When the fallen fragment needs to be cleaned, personnel need to enter the equipment machine inside for cleaning, and the equipment must be in maintenance mode, and the safety interlock device must be switched to ensure the safety of personnel inside the machine, and personnel need to be arranged outside the machine for safety supervision. This will result in time-consuming and laborious cleaning of fragments, and there is a problem of waste of human resources. UTILITY MODEL CONTENT
[0004] The utility model aims at the above-mentioned insufficient and provides a device for solar cell piece drop cleaning, which solves the problem of time-consuming and laborious cleaning of fragments in the prior art.
[0005] The utility model is realized through the following schemes:
[0006] A device for solar cell piece drop cleaning at least includes but is not limited to a work box and a receiving plate capable of sliding opening relative to the work box;The receiving plate is arranged below the silicon wafer working area in the work box, and at least part of the plate body can be separated out of the coverage range of the work box when subjected to horizontal tension.
[0007] Based on the structure of the above-mentioned device for solar cell piece drop cleaning, the receiving plate is arranged in parallel along the vertical direction of the work box, and each receiving plate is arranged at a predetermined position.
[0008] Based on the structure of the above-mentioned device for solar cell piece drop cleaning, the work box includes a first observation window and a second observation window, the first observation window and the second observation window are symmetrically arranged, and the receiving plate is arranged below the first observation window or the second observation window.
[0009] Based on the structure of the above-mentioned device for solar cell piece drop cleaning, the work box further includes an inlet and an outlet, the inlet and the outlet are symmetrically arranged, and the receiving plate is arranged below the plane where the bottom position connection line of the inlet and the outlet is located.
[0010] Based on the structure of the above-mentioned device for cleaning the falling pieces of solar cell pieces, the work box is further provided with a connecting groove matched with the receiving plate and a supporting rail; the supporting rail is arranged in parallel in the work box, the receiving rail is provided with a guide groove matched with the supporting rail; and the supporting rail is arranged in the guide groove.
[0011] Based on the structure of the above-mentioned device for cleaning the falling pieces of solar cell pieces, the size of the connecting groove is not less than the size of the largest part of the sidewall of the receiving plate, so that when the receiving plate is loaded with the fragments, the connecting groove does not interfere with the stacked fragments, and the fragments can be completely transported out of the work box.
[0012] Based on the structure of the above-mentioned device for cleaning the falling pieces of solar cell pieces, a plurality of supporting pulleys are arranged along the length direction of the supporting rail, the supporting pulleys are provided with a supporting connecting rod at the center, and the supporting pulleys are connected with the supporting rail through the supporting connecting rod.
[0013] Based on the structure of the above-mentioned device for cleaning the falling pieces of solar cell pieces, the size of the supporting pulley is matched with the size of the guide groove.
[0014] Based on the structure of the above-mentioned device for cleaning the falling pieces of solar cell pieces, the end of the receiving plate is provided with a handle, and the handle is symmetrically arranged along the length direction of the receiving plate.
[0015] Based on the structure of the above-mentioned device for cleaning the falling pieces of solar cell pieces, the receiving plate comprises a plate body part and a frame part, the frame part is arranged around the contour of the plate body, so that the frame part and the plate body part form a stepped structure.
[0016] In summary, due to the adoption of the above technical scheme, the beneficial effects of the present application are:
[0017] 1. The present application solves the problems of unable to clean the falling pieces during production and how to ensure safety when personnel enter the equipment. During the production process of the equipment, production personnel can pull out the piece disc at any time for fragment cleaning, which does not affect the equipment utilization rate and effectively reduces the cell piece fragments and hidden cracks and other defects.
[0018] 2. The present application sets the receiving plate outside the work box silicon wafer working area, which can receive the possible silicon wafer fragments, and after receiving, the receiving plate can be pulled out to the area outside the work box, and the work personnel can quickly clean the fragments, which can greatly save the processing time of the fragments and will not affect the whole process.
[0019] 3, this scheme reduces the production capacity loss caused by cleaning, according to 10 min each time cleaning, each cleaning frequency calculation, 4800 pieces can be produced every day; Reduce the cost of raw materials caused by silicon wafer fragments and hidden cracks, according to 0.05% drop rate of a machine per day, 173 pieces of cost can be recovered every day. BRIEF DESCRIPTION OF DRAWINGS
[0020] Fig. 1 It is the overall structure schematic view of the utility model;
[0021] Fig. 2 It is the structure schematic view of the guide groove in the utility model;
[0022] Fig. 3 It is the structure schematic view of the receiving plate in the utility model;
[0023] Fig. 4 It is the structure schematic view of the support pulley in the utility model;
[0024] BRIEF DESCRIPTION OF DRAWINGS: 1, operation box;2, receiving plate;3, material box;11, first observation window;12, second observation window;13, feed inlet;14, discharge outlet;15, connecting groove;16, support rail;17, support pulley;18, support connecting rod;21, guide groove;22, handle;23, plate body part;24, frame part. DETAILED DESCRIPTION
[0025] All features disclosed in this specification, and all steps of any methods or processes disclosed, can be combined in any combination, except combinations where at least some of the features and / or steps are mutually exclusive.
[0026] Any feature disclosed in this specification, unless stated otherwise, can be replaced by any equivalent or other technically equivalent feature(s) that have the same or a substantially similar effect. That is, each feature is one example only of a number of equivalent or similar features that could be substituted.
[0027] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model.
[0028] In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" and the like can include one or more of the features explicitly or implicitly.
[0029] Embodiment 1
[0030] As Figs. 1-4 shown, the utility model provides a technical scheme:
[0031] A device for solar cell piece cleaning, which at least includes but is not limited to operation box 1 and the receiving plate 2 that can slide open relative to operation box 1;The receiving plate 2 is arranged below the silicon wafer work area in operation box 1, and the material box 3 is also arranged below the receiving plate 2;When the receiving plate 2 is subjected to horizontal tension, at least part of the plate body can be separated to the coverage range of operation box 1.
[0032] Based on the above structure, the receiving plate 2 is arranged outside the silicon wafer work area of operation box 1, which can receive the possible silicon wafer fragments, and after receiving, the receiving plate 2 can be pulled out of the area where operation box 1 is located, and the operator can quickly clean the fragments, which can greatly save the processing time of the fragments and will not affect the whole process.
[0033] As an example, the receiving plate 2 can be arranged in parallel along the vertical direction of operation box 1, and each receiving plate 2 is arranged at a predetermined position.
[0034] Based on the above structure, two receiving plates 2 can continuously and uninterruptedly receive fragments;When the first receiving plate 2 is pulled out of the working range of operation box 1 for fragment cleaning, the second receiving plate 2 is still in operation box 1 for receiving operation, which will not affect the whole process and ensure that all fragments can be collected and processed.
[0035] As an example, the operation box 1 can include a first observation window 11 and a second observation window 12, and the first observation window 11 and the second observation window 12 are symmetrically arranged, and the receiving plate 2 is arranged below the first observation window 11 or the second observation window 12.
[0036] Based on the above structure, the observation window can be set to directly observe the internal silicon wafer operation, which makes the whole working process more clear, and also can timely observe the accumulation of fragments, and when the accumulation reaches the specified position, the operator needs to pull out the receiving plate 2 for cleaning.
[0037] As an example, the operation box 1 can also include a feeding port 13 and a discharge port 14, and the feeding port 13 and the discharge port 14 are symmetrically arranged, and the receiving plate 2 is arranged below the plane where the bottom position connecting line of the feeding port 13 and the discharge port 14 is located, which can avoid the interference of the receiving plate 2 to the working area of the silicon wafer.
[0038] As an example, the work box 1 is also provided with a connecting groove 15 matched with the receiving plate 2 and a supporting rail 16; the supporting rail 16 is arranged in parallel in the work box 1, and the receiving rail is provided with a guide groove 21 matched with the supporting rail 16; the supporting rail 16 is arranged in the guide groove 21.
[0039] Based on the above structure, through the cooperation of the supporting rail 16 and the guide groove 21, the support of the receiving plate 2 can be realized, and at the same time, the sliding in and out of the receiving plate 2 can be guided, so that the receiving plate 2 can move along the predetermined area, and the cross section of the guide groove 21 can be C-shaped structure.
[0040] As an example, the size of the connecting groove 15 is not less than the size of the largest size of the side wall of the receiving plate 2, so that when the receiving plate 2 is loaded with fragments, the connecting groove 15 does not interfere with the stacked fragments, and the fragments can be completely transported out of the work box 1.
[0041] As an example, a plurality of supporting pulleys 17 can be arranged along the length direction of the supporting rail 16, the supporting pulley 17 is provided with a supporting connecting rod 18 at the center, and the supporting pulley 17 is connected with the supporting rail 16 through the supporting connecting rod 18.
[0042] And the size of the supporting pulley 17 is matched with the size of the guide groove 21.
[0043] Based on the above structure, through the cooperation of the supporting pulley 17 and the guide groove 21, the push-pull process of the receiving plate 2 can be more smooth, and the fragments can be prevented from falling off during the sliding process.
[0044] As an example, the end of the receiving plate 2 can be provided with a handle 22, and the handle 22 is symmetrically arranged along the length direction of the receiving plate 2.
[0045] Based on the above structure, the handle 22 can quickly pull the receiving plate 2, and since the width of the whole receiving plate 2 is large, the problem of uneven stress may exist when one handle 22 is used to pull, therefore, two symmetric handles 22 are arranged in the present scheme, which can make the whole pulling process more stable.
[0046] As an example, the receiving plate 2 can include a plate body part 23 and a frame part 24, and the frame part 24 is arranged around the contour of the plate body, so that the frame part 24 and the plate body part 23 form a stepped structure.
[0047] Based on the above structure, since the fragments need to be taken out and disposed after being collected, the cavity for receiving the fragments does not need to be arranged too deep, which can reduce the overall weight and facilitate the later taking, and also facilitate the clean disposal of the fragments.
[0048] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A device for solar cell piece dropping cleaning, characterized in that, At least including but not limited to a workbox and a receiving plate capable of sliding opening relative to the workbox; the receiving plate is arranged below the wafer working area in the workbox; the receiving plate is capable of at least partially separating from the coverage of the workbox when subjected to horizontal pulling force; two receiving plates are arranged in parallel along the vertical direction of the workbox, and each receiving plate is arranged at a predetermined position.
2. A device for cleaning solar cells from chipping according to claim 1, characterized in that: The workbox comprises a first observation window and a second observation window, and the first observation window and the second observation window are symmetrically arranged, and the receiving plate is arranged below the first observation window or the second observation window.
3. A device for cleaning solar cells from chipping according to claim 2, characterized in that: The workbox further comprises an inlet and an outlet, and the inlet and the outlet are symmetrically arranged, and the receiving plate is arranged below the plane where the lowest position of the inlet and the outlet is connected.
4. A device for cleaning solar cells from chipping according to claim 3, characterized in that: The workbox is further provided with a connecting groove matched with the receiving plate and a supporting rail; the supporting rail is arranged in parallel in the workbox, and the receiving plate is provided with a guide groove matched with the supporting rail; and the supporting rail is arranged in the guide groove.
5. A device for cleaning solar cells from chipping according to claim 4, characterized in that: The size of the connecting groove is not less than the size of the largest part of the sidewall of the receiving plate, so as to avoid the interference between the connecting groove and the stacked fragments when the fragments are loaded on the receiving plate, and the fragments can be completely transported out of the workbox.
6. A device for cleaning solar cells from chipping according to claim 5, characterized in that: A plurality of supporting pulleys are arranged along the length direction of the supporting rail, and the supporting pulleys are provided with supporting connecting rods at the center, and the supporting pulleys are connected with the supporting rail through the supporting connecting rods.
7. A device for cleaning solar cells from chipping according to claim 6, characterized in that: The size of the supporting pulley is matched with the size of the guide groove.
8. A device for cleaning solar cells from chipping according to claim 7, characterized in that: The end of the receiving plate is provided with a handle, and the handle is symmetrically arranged along the length direction of the receiving plate.
9. A device for cleaning solar cells from chipping according to claim 8, characterized in that: The receiving plate comprises a plate body and a frame, and the frame is arranged around the contour of the plate body, so that the frame and the plate body form a stepped structure.