Water bath sorting machine for vacuum packaging products
By designing a water bath sorting machine for vacuum-packed products, and utilizing a bubble motor for inflation and an automated retrieval module, the problem of low efficiency in manual retrieval during the sorting of vacuum-packed duck necks was solved. This enabled rapid separation and retrieval, improving production efficiency and reducing the workload of workers.
Patent Information
- Application Number
- CN202520201064.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-10
AI Technical Summary
In the current technology for sorting vacuum-packed duck necks, the large number of products makes manual sorting inefficient, resulting in low production efficiency.
Design a water bath sorting machine for vacuum-packaged products. Utilize a bubble motor to evenly inflate the bottom of the water bath, causing the products to spread out. Defective products float on the surface, while qualified products sink to the bottom. A dedicated retrieval module collects and retrieves defective and qualified products separately. Automated sorting is achieved using a conveyor belt and drive motor.
It enables rapid separation and retrieval of defective and qualified products, improving production efficiency and reducing the workload of workers.
Smart Images

Figure CN223862005U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to vacuum packaging sorting technical field, concretely relates to a vacuum packaging product water bath sorting machine. BACKGROUND
[0002] Vacuum packaging is also called reduced pressure packaging, is sealed after the air in the packaging container is extracted, maintains the bag in the high pressure reduction state, and the air is rare, which is equivalent to low oxygen effect, so that microorganisms have no living conditions, so as to achieve the purpose of fresh fruit, food, no disease and rot, at present, the application has plastic bag vacuum packaging, aluminum foil packaging, glassware, plastic and composite material packaging, etc., among them, in the production and manufacturing of duck neck, in order to improve the preservation time of duck neck, usually adopts vacuum packaging, and the duck neck needs to be sorted after vacuum packaging, and the process of sorting is mostly water bath screening, the vacuum packaged products are put into the water bath pool, air is uniformly filled into the pool bottom through the pipeline by using the bubble motor, so that the packaging products are turned over and spread, at this time, the substandard products float to the water surface due to the air entering the packaging bag, and the qualified products still sink in the pool bottom, and then the qualified products are salvaged by manual.
[0003] In the actual use process, due to the large number of products, the efficiency of manual salvage is low, and the production efficiency of the products is low.
[0004] Therefore, it is necessary to invent a vacuum packaging product water bath sorting machine to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a vacuum packaging product water bath sorting machine, so as to solve the problem that the production efficiency of the products is low due to the large number of products and the low efficiency of manual salvage.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a vacuum packaging product water bath sorting machine, which comprises a water bath pool, a screening mechanism is arranged on the lower side of the water bath pool, the screening mechanism comprises a material guide frame, a horizontal support frame, a vertical support frame, an air inlet pipeline, an air inlet hole and a bubble motor, a qualified product salvage module is arranged on the left side of the water bath pool, a substandard product salvage module is arranged on the right side of the water bath pool, a material collecting module is arranged on the upper side and the lower side of the water bath pool, and the material collecting module on the lower side is located on the lower side of the horizontal support frame.
[0007] By adopting the above technical scheme, the material is poured into the water bath pool, at this time the bubble motor uniformly fills air into the bottom of the water bath pool through the air inlet pipeline, so that the packaging product is boiled and spread, at this time the substandard product floats on the water surface, and the qualified product sinks on the surface of the horizontal support frame, then the upper side material collecting module pushes the substandard product to the right, and the substandard product is salvaged out through the substandard product salvaging module and conveyed to the right side of the water bath pool, while the lower side material collecting module pushes the qualified product to the left for collection, and the qualified product is salvaged out through the qualified product salvaging module and conveyed to the left side of the water bath pool, so that the product in the interior is quickly salvaged out, the salvaging speed is improved, and the working intensity of workers is reduced.
[0008] Optionally, the left and right ends of the horizontal support frame are fixedly connected with vertical support frames, the lower ends of the vertical support frames are fixedly connected with the bottom wall of the water bath pool, the air inlet pipeline is fixed at the bottom of the water bath pool, the bubble motor is fixedly installed on the right side of the water bath pool, the air inlet end of the bubble motor is fixedly connected with the right end of the air inlet pipeline, and the upper ends of the left and right walls of the water bath pool are fixedly connected with material guide frames.
[0009] By adopting the above technical scheme, the horizontal support frame supports the product, the air inlet pipeline is spirally arranged at the bottom of the water bath pool, the uniformity of air filling is improved, the product is spread on the surface of the horizontal support frame, and meanwhile, the positions of the product are limited by the vertical support frames on the left and right sides, so that the product is prevented from being too dispersed.
[0010] Optionally, the qualified product salvaging module comprises a first fixing frame, a first conveying mesh belt, a first connecting plate, a first salvaging frame and a first driving motor, the first fixing frame is fixedly connected with the inner walls of the front and rear sides of the water bath pool, and the first salvaging frame is crossly arranged with the horizontal support frame and the left material guide frame.
[0011] By adopting the above technical scheme, the first salvaging frame passes through the inside of the horizontal support frame in the upward lifting process, the qualified product on the surface of the horizontal support frame is lifted upward, and after being lifted to the uppermost end, the qualified product is poured onto the surface of the left material guide frame, and then the first salvaging frame passes through the inside of the left material guide frame.
[0012] Optionally, the upper and lower ends of the first fixing frame are rotatably connected with rollers, the first conveying mesh belt is in transmission connection with the upper and lower two groups of rollers, the surface of the first conveying mesh belt is fixedly connected with a plurality of first connecting plates, the surfaces of the plurality of first connecting plates are fixedly connected with first salvaging frames, the first driving motor is fixedly installed at a position close to the upper end on the front side of the first fixing frame, and the output end of the first driving motor is fixedly connected with the front end of the upper roller.
[0013] By adopting the above technical scheme, the first driving motor drives the first salvaging frame to lift upward to salvage the qualified product.
[0014] Optionally, the substandard product fishing module comprises a second fixing frame, a second conveying mesh belt, a second connecting plate, a second fishing frame and a second driving motor, the second fixing frame is fixedly connected with the inner walls of the front and rear sides of the water bath, and the second fishing frame is crossly arranged with the right material guide frame.
[0015] By adopting the above technical scheme, the second fishing frame lifts the substandard products on the water surface upwards, and after being lifted to the uppermost end, the substandard products are poured into the right material guide frame and pass through the inner side of the material guide frame.
[0016] Optionally, the second fixing frame is rotatably connected with rollers at the upper and lower ends, the second conveying mesh belt is drivingly connected with the upper and lower groups of rollers respectively, the surface of the second conveying mesh belt is fixedly connected with a plurality of second connecting plates, the surfaces of the plurality of second connecting plates are fixedly connected with second fishing frames, the second driving motor is fixedly installed at a position close to the upper end on the front side of the second fixing frame, and the output end of the second driving motor is fixedly connected with the front end of the upper roller.
[0017] By adopting the above technical scheme, the second driving motor drives the second fishing frame to be lifted upwards to fish the substandard products.
[0018] Optionally, the material collecting module comprises a positioning frame, a transmission shaft, a conveying belt, a fixed plate, a material collecting frame and a third driving motor, the positioning frames of the two groups of material collecting modules are fixedly connected with the inner walls of the front and rear sides of the water bath, and the lower material collecting frame is crossly arranged with the horizontal support frame.
[0019] By adopting the above technical scheme, the lower material collecting frame slides left and right in the horizontal support frame.
[0020] Optionally, the left and right ends of the positioning frame are rotatably connected with transmission shafts, the left and right transmission shafts are drivingly connected with two groups of conveying belts, a group of fixed plates are fixedly connected between the front and rear groups of conveying belts, the surface of the material collecting frame is fixedly connected with the surface of the fixed plate, the third driving motor is fixedly installed on the surface of the positioning frame, and the output end of the third driving motor is fixedly connected with the front end of the transmission shaft.
[0021] By adopting the above technical scheme, the upper third driving motor drives the upper material collecting frame to move rightwards to collect the substandard products to the right side, the lower third driving motor drives the lower material collecting frame to move leftwards to collect the qualified products to the left side, and after the fishing of the substandard products and the qualified products is completed, the third driving motor is reversely rotated to reset the material collecting frame.
[0022] In the above technical scheme, the technical effects and advantages of the utility model are provided:
[0023] 1. The utility model discloses a water bath separates the substandard product and the qualified product in product, and the upper side material collecting module pushes the substandard product product right, and the substandard product is salvaged through the substandard product salvage module, and is transported to the right side of water bath, and the lower side material collecting module simultaneously pushes the qualified product left collection, and the qualified product is salvaged through the qualified product salvage module, and is transported to the left side of water bath, realizes the product inside salvaging fast, improves the salvage speed, reduces the worker operation intensity.
[0024] 2. The utility model discloses a product is supported through utilizing horizontal support frame, and product is spreaded simultaneously, and the air inlet pipeline is in spiral shape and is in the water bath bottom, improves the uniformity of inflation, makes product even spread, improves product separation speed, and the vertical support frame of left and right sides limits the position of product, avoids product too dispersing, and is convenient for salvaging product. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is whole structure schematic diagram of the utility model;
[0026] Figure 2 It is internal structure schematic diagram of the utility model;
[0027] Figure 3 It is water bath structure schematic diagram of the utility model;
[0028] Figure 4 It is qualified product salvage module structure schematic diagram of the utility model;
[0029] Figure 5 It is substandard product salvage module structure schematic diagram of the utility model.
[0030] BRIEF DESCRIPTION OF DRAWINGS
[0031] 1, water bath, 11, material guide frame, 12, horizontal support frame, 13, vertical support frame, 14, air inlet pipeline, 15, air inlet hole, 16, bubble motor, 2, qualified product salvage module, 21, first fixed frame, 22, first conveying mesh belt, 23, first connecting plate, 24, first salvage frame, 25, first drive motor, 3, substandard product salvage module, 31, second fixed frame, 32, second conveying mesh belt, 33, second connecting plate, 34, second salvage frame, 35, second drive motor, 4, material collecting module, 41, positioning frame, 42, transmission shaft, 43, conveying belt, 44, fixed plate, 45, material collecting frame, 46, third drive motor. DETAILED DESCRIPTION
[0032] In order to make the technical personnel of the prior art better understand the technical scheme of the utility model, the utility model will be introduced further in the following with the drawings.
[0033] The utility model provides aFigures 1 to 3 The water bath sorting machine for vacuum packaging products shown includes a water bath pool 1, the lower side of the water bath pool 1 is provided with a screening mechanism, the screening mechanism includes a material guide frame 11, a transverse support frame 12, a vertical support frame 13, an air inlet pipeline 14, an air inlet hole 15 and a bubble motor 16, the left and right ends of the transverse support frame 12 are both fixedly connected with the vertical support frame 13, the lower end of the vertical support frame 13 is fixedly connected with the bottom wall of the water bath pool 1, the air inlet pipeline 14 is fixed at the bottom of the water bath pool 1, the bubble motor 16 is fixedly installed at the right side of the water bath pool 1, the air inlet end of the bubble motor 16 is fixedly connected with the right end of the air inlet pipeline 14, the upper ends of the left and right walls of the water bath pool 1 are both fixedly connected with the material guide frame 11, the left side inside the water bath pool 1 is provided with a qualified product salvaging module 2, the right side inside the water bath pool 1 is provided with a substandard product salvaging module 3, the upper and lower sides inside the water bath pool 1 are both provided with a material collecting module 4, and the lower material collecting module 4 is located at the lower side of the transverse support frame 12.
[0034] The side of the water bath pool 1 is provided with a storage hopper, the storage hopper is used for storing the produced products, in the process of sorting the products, the valve of the storage hopper is opened, part of the products in the storage hopper is poured into the inside of the water bath pool 1, at this time, the products in the water bath pool 1 will fall to the surface of the transverse support frame 12, at this time, the bubble motor 16 is started, the bubble motor 16 fills air into the inside of the air inlet pipeline 14, at this time, the air is uniformly sprayed to the bottom of the water bath pool 1 through the multiple air inlet holes 15 on the surface of the air inlet pipeline 14, the products on the surface of the transverse support frame 12 are scattered and evenly spread, at this time, the substandard products in the products will float to the water surface due to the air entering the packaging bag, and the qualified products will still sink to the bottom of the pool due to the vacuum state in the packaging bag, thereby separating the products, then the two groups of material collecting modules 4 are used for collecting the substandard products and the qualified products respectively, then the qualified product salvaging module 2 and the substandard product salvaging module 3 are used for salvaging the qualified products and the substandard products in the products respectively, and meanwhile, before salvaging the products, the collecting frames are placed at the left and right sides of the water bath pool 1 respectively, and the salvaged products are collected.
[0035] In addition, the air inlet pipeline 14 is spirally arranged at the bottom of the water bath pool 1, the air inlet holes 15 are uniformly distributed on the surface of the air inlet pipeline 14, so that the air is uniformly filled into the inside of the water bath pool 1 through the multiple air inlet holes 15 and the spiral air inlet pipeline 14, and a vibration motor can be additionally installed on the lower surface of the material guide frame 11 to drive the material guide frame 11 to vibrate, so that the products on the surface of the material guide frame 11 quickly slide down and avoid being stuck in the salvaging frame.
[0036] Reference Figure 2 and Figure 4The qualified product salvaging module 2 comprises a first fixed frame 21, a first conveying mesh belt 22, a first connecting plate 23, a first salvaging frame 24 and a first driving motor 25, the first fixed frame 21 is fixedly connected with the inner walls of the front and rear sides of the water bath 1, the first salvaging frame 24 is arranged in a cross manner with the transverse support frame 12 and the left material guide frame 11 respectively, the upper and lower ends of the first fixed frame 21 are rotatably connected with rollers, the first conveying mesh belt 22 is drivingly connected with the two groups of rollers respectively, the surface of the first conveying mesh belt 22 is fixedly connected with a plurality of groups of first connecting plates 23, the surfaces of the plurality of groups of first connecting plates 23 are fixedly connected with the first salvaging frame 24, the first driving motor 25 is fixedly installed at a position close to the upper end on the front side of the first fixed frame 21, and the output end of the first driving motor 25 is fixedly connected with the front end of the upper roller.
[0037] Specifically, the output end of the first driving motor 25 drives the rollers to rotate, the two groups of rollers cooperatively drive the first conveying mesh belt 22 to rotate counterclockwise, further drive the plurality of groups of first salvaging frames 24 to rotate counterclockwise, and make the first salvaging frames 24 pass through the inside of the transverse support frame 12 upwards, so that the qualified products on the surface of the transverse support frame 12 are lifted upwards, when the products are lifted to the uppermost end and the first salvaging frame 24 is rotated to the left side of the first fixed frame 21, the products are poured onto the surface of the left material guide frame 11 and slide into the collecting frame, meanwhile, the first salvaging frame 24 passes through the inside of the left material guide frame 11 and continues to rotate downwards to salvage the products.
[0038] Referring to Figure 2 and Figure 5 The unqualified product salvaging module 3 comprises a second fixed frame 31, a second conveying mesh belt 32, a second connecting plate 33, a second salvaging frame 34 and a second driving motor 35, the second fixed frame 31 is fixedly connected with the inner walls of the front and rear sides of the water bath 1, the second salvaging frame 34 is arranged in a cross manner with the right material guide frame 11, the upper and lower ends of the second fixed frame 31 are rotatably connected with rollers, the second conveying mesh belt 32 is drivingly connected with the two groups of rollers respectively, the surface of the second conveying mesh belt 32 is fixedly connected with a plurality of groups of second connecting plates 33, the surfaces of the plurality of groups of second connecting plates 33 are fixedly connected with the second salvaging frame 34, and the second driving motor 35 is fixedly installed at a position close to the upper end on the front side of the second fixed frame 31, and the output end of the second driving motor 35 is fixedly connected with the front end of the upper roller.
[0039] Meanwhile, the output end of the second driving motor 35 drives the rollers to rotate, the two groups of rollers cooperatively drive the second conveying mesh belt 32 to rotate clockwise, further drive the plurality of groups of second salvaging frames 34 to rotate clockwise, so that the unqualified products floating on the water surface are lifted upwards, when the unqualified products are lifted to the uppermost end and the second salvaging frame 34 is rotated to the right side of the second fixed frame 31, the products are poured onto the surface of the right material guide frame 11 and slide into the collecting frame, meanwhile, the second salvaging frame 34 passes through the inside of the right material guide frame 11 and continues to rotate downwards to salvage the unqualified products.
[0040] See Figure 4 and Figure 5 The material collection module 4 includes a positioning frame 41, a drive shaft 42, a conveyor belt 43, a fixing plate 44, a material collection rack 45, and a third drive motor 46. The positioning frames 41 in both sets of material collection modules 4 are fixedly connected to the inner walls of the front and rear sides of the water bath 1. The lower material collection rack 45 is arranged crosswise with the transverse support frame 12. The left and right ends of the positioning frame 41 are rotatably connected to the drive shaft 42. Two sets of conveyor belts 43 are connected between the left and right drive shafts 42. A fixing plate 44 is fixedly connected between the front and rear sets of conveyor belts 43. The material collection rack 45 is fixedly connected to the surface of the fixing plate 44. The third drive motor 46 is fixedly installed on the surface of the positioning frame 41. The output end of the third drive motor 46 is fixedly connected to the front end of the drive shaft 42.
[0041] In addition, the initial state of the collecting rack 45 in the upper collecting module 4 is on the far left, and the lower end of the collecting rack 45 abuts against the upper end of the left vertical support frame 13 to block the floating defective products and prevent them from floating to the surface of the first retrieval frame 24. The initial state of the collecting rack 45 in the lower collecting module 4 is on the far right and is located to the right of the right vertical support frame 13 to prevent the product from getting stuck between the collecting rack 45 and the right vertical support frame 13 during the unloading process. The upper end of the right vertical support frame 13 abuts against the lower end of the second fixing frame 31 to prevent the product from falling to the right side of the right vertical support frame 13 during the unloading process. During the rotation of the second retrieval frame 34, it will pass through the inside of the right vertical support frame 13 to retrieve the defective products.
[0042] In addition, during the process of collecting defective products, the upper third drive motor 46 drives the upper conveyor belt 43 to rotate counterclockwise, pushing the collection rack 45 to the right, collecting the floating defective products to the right, and then retrieving them through the second retrieval frame 34. After all the defective products are retrieved, the upper third drive motor 46 rotates in the opposite direction, moving the upper collection rack 45 back to the far left. During the process of retrieving qualified products, the lower third drive motor 46 drives the lower conveyor belt 43 to rotate counterclockwise, pushing the collection rack 45 to the left, collecting the qualified products on the surface of the transverse support frame 12 to the left, and then retrieving them through the first retrieval frame 24. After all the qualified products are retrieved, the lower third drive motor 46 rotates in the opposite direction, moving the lower collection rack 45 back to the far right.
[0043] The working principle of this utility model is as follows: After the defective products are separated from the qualified products in the water bath 1, the upper collection module 4 pushes the defective products to the right and retrieves them through the defective product retrieval module 3, and transports them to the right side of the water bath 1. At the same time, the lower collection module 4 pushes the qualified products to the left and collects them, and retrieves them through the qualified product retrieval module 2, and transports them to the left side of the water bath 1. This allows for the rapid retrieval of products from the interior, improving the retrieval speed and reducing the workload of workers.
[0044] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A water bath sorting machine for vacuum-packaged products, comprising a water bath (1), characterized in that: The water bath (1) is provided with a screening mechanism on the lower side. The screening mechanism includes a guide frame (11), a horizontal support frame (12), a vertical support frame (13), an air inlet pipe (14), an air inlet hole (15), and a bubble motor (16). The left side of the water bath (1) is provided with a qualified product retrieval module (2), and the right side of the water bath (1) is provided with a defective product retrieval module (3). The upper and lower sides of the water bath (1) are provided with a material collection module (4), and the lower material collection module (4) is located below the horizontal support frame (12).
2. The water bath sorting machine for vacuum-packaged products according to claim 1, characterized in that: The horizontal support frame (12) is fixedly connected to the left and right ends of the vertical support frame (13). The lower end of the vertical support frame (13) is fixedly connected to the bottom wall of the water bath (1). The air inlet pipe (14) is fixed at the bottom of the water bath (1). The bubble motor (16) is fixedly installed on the right side of the water bath (1). The air inlet end of the bubble motor (16) is fixedly connected to the right end of the air inlet pipe (14). The upper ends of the left and right walls of the water bath (1) are fixedly connected to the guide frame (11).
3. The water bath sorting machine for vacuum-packaged products according to claim 1, characterized in that: The qualified product retrieval module (2) includes a first fixed frame (21), a first conveyor belt (22), a first connecting plate (23), a first retrieval frame (24), and a first drive motor (25). The first fixed frame (21) is fixedly connected to the inner walls of the front and rear sides of the water bath (1). The first retrieval frame (24) is arranged crosswise with the transverse support frame (12) and the left guide frame (11).
4. A water bath sorting machine for vacuum-packaged products according to claim 3, characterized in that: The first fixed frame (21) is rotatably connected to rollers at both ends. The first conveyor belt (22) is connected to the upper and lower sets of rollers respectively. Multiple sets of first connecting plates (23) are fixedly connected to the surface of the first conveyor belt (22). A first retrieval frame (24) is fixedly connected to the surface of the multiple sets of first connecting plates (23). The first drive motor (25) is fixedly installed on the front side of the first fixed frame (21) near the upper end. The output end of the first drive motor (25) is fixedly connected to the front end of the upper roller.
5. A water bath sorting machine for vacuum-packaged products according to claim 1, characterized in that: The defective product salvage module (3) includes a second fixed frame (31), a second conveyor belt (32), a second connecting plate (33), a second salvage frame (34), and a second drive motor (35). The second fixed frame (31) is fixedly connected to the inner walls of the front and rear sides of the water bath (1), and the second salvage frame (34) is arranged crosswise with the right guide frame (11).
6. A water bath sorting machine for vacuum-packaged products according to claim 5, characterized in that: The second fixed frame (31) is rotatably connected to rollers at both ends. The second conveyor belt (32) is connected to the upper and lower sets of rollers respectively. Multiple sets of second connecting plates (33) are fixedly connected to the surface of the second conveyor belt (32). A second retrieval frame (34) is fixedly connected to the surface of the multiple sets of second connecting plates (33). The second drive motor (35) is fixedly installed on the front side of the second fixed frame (31) near the upper end. The output end of the second drive motor (35) is fixedly connected to the front end of the upper roller.
7. A water bath sorting machine for vacuum-packaged products according to claim 1, characterized in that: The material collection module (4) includes a positioning frame (41), a drive shaft (42), a conveyor belt (43), a fixing plate (44), a material collection rack (45), and a third drive motor (46). The positioning frames (41) in both sets of material collection modules (4) are fixedly connected to the inner walls of the front and rear sides of the water bath (1). The lower material collection rack (45) is arranged crosswise with the transverse support frame (12).
8. A water bath sorting machine for vacuum-packaged products according to claim 7, characterized in that: The left and right ends of the positioning frame (41) are rotatably connected to a drive shaft (42). Two sets of conveyor belts (43) are connected between the left and right drive shafts (42). A set of fixing plates (44) is fixedly connected between the front and rear sets of conveyor belts (43). The material collection rack (45) is fixedly connected to the surface of the fixing plate (44). The third drive motor (46) is fixedly installed on the surface of the positioning frame (41). The output end of the third drive motor (46) is fixedly connected to the front end of the drive shaft (42).