Battery controller finished product testing machine

Abstract

The utility model relates to the technical field of battery electric control boxes, in particular to a battery controller finished product testing machine which comprises a machine table. A multi-axis manipulator is arranged in the middle of the machine table; an adsorption part is arranged at the output end of the multi-axis manipulator; a plurality of detection stations are arranged on the machine table on the two sides of the multi-axis manipulator; a visual detection mechanism is arranged in the middle of the machine table. According to the utility model, the electrical property detectors are respectively placed on different detection stations, so that the multi-axis manipulator can respectively place the battery controllers in the different electrical property detectors for detection through the adsorption pieces, and electrical property detection can be carried out on a plurality of battery controllers at the same time; and in addition, the overturning assembly can rotate the battery controller to different angles, and the visual detection camera can perform visual detection on the battery controller at different angles, so that the detection accuracy of the battery controller is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of battery control box technology, specifically to a battery controller finished product testing machine. Background Technology

[0002] In recent years, with increasing global attention to environmental issues and growing demand for renewable energy, the new energy storage market and the new energy vehicle market have experienced rapid development. This rapid growth has directly stimulated the demand for high-performance, reliable new energy batteries and their supporting control systems. Against this backdrop, the market demand for new energy battery control boxes, as a crucial component ensuring battery performance, safety, and lifespan, has increased dramatically.

[0003] New energy battery control boxes typically integrate a variety of complex electronic components to monitor and manage key parameters of the battery pack, such as charging status, temperature, and voltage, to ensure safe operation and optimized performance. Therefore, during the production process, comprehensive quality testing of the control boxes is essential, including electrical performance testing and visual inspection, to ensure the product meets stringent quality standards.

[0004] However, current industry testing methods for new energy battery control boxes mostly rely on manual operation. This involves workers placing the control box at the testing location and performing a preliminary visual inspection using the naked eye or simple tools, followed by electrical performance testing using manual instruments or semi-automatic equipment. This traditional manual testing method is not only inefficient but also susceptible to human error, leading to unstable test results and potentially affecting product quality consistency. Utility Model Content

[0005] The purpose of this invention is to address the aforementioned shortcomings in the existing technology by providing a battery controller finished product testing machine.

[0006] The purpose of this utility model is achieved through the following technical solution: a battery controller finished product testing machine, including a machine base; a multi-axis manipulator is provided in the middle of the machine base; an adsorption component is provided at the output end of the multi-axis manipulator; and multiple testing stations are arranged on both sides of the multi-axis manipulator on the machine base.

[0007] A visual inspection mechanism is provided in the middle of the machine;

[0008] The visual inspection mechanism includes an inspection base mounted on the machine platform, a flipping component movably mounted on the inspection base, an adsorption plate connected to the output end of the flipping component, and a visual inspection camera movably mounted on the inspection base; the visual inspection camera is movably mounted at the bottom of the adsorption plate.

[0009] The present invention is further configured such that the detection seat is provided with a transverse linear module arranged in the transverse direction; the flipping assembly includes a flipping seat provided at the output end of the transverse linear module, a flipping motor provided at the flipping seat, and a flipping shaft connected to the output end of the flipping motor; the adsorption plate is connected to the flipping shaft.

[0010] The present invention is further configured such that the detection seat is provided with a longitudinal linear module arranged in the longitudinal direction; the output end of the longitudinal linear module is provided with a lifting linear module arranged in the height direction; the output end of the lifting linear module is provided with a detection connecting plate; and the visual inspection camera is located on the detection connecting plate.

[0011] The present invention is further provided that the detection connecting plate is equipped with a barcode scanner.

[0012] The present invention is further configured such that a feeding seat is movably provided at the bottom of the detection seat; a feeding cylinder is provided on the machine base; and the output end of the feeding cylinder is connected to the feeding seat.

[0013] The present invention is further configured such that the feeding seat is provided with a feeding motor; the feeding seat is movably provided with a feeding conveyor belt; and the output end of the feeding motor is connected to the feeding conveyor belt.

[0014] The present invention is further configured such that a buffer is provided between the feeding seat and the machine base.

[0015] The present invention is further configured such that each testing station includes a fixed plate disposed on the machine base and a movable plate disposed on the fixed plate in the longitudinal direction; the movable plate is provided with a limiting strip.

[0016] The present invention is further configured such that the fixed plate is provided with a slide rail in the longitudinal direction; the movable plate is provided with a slider that is slidably connected to the slide rail; the fixed plate is provided with a telescopic cylinder; and the output end of the telescopic cylinder is connected to the movable plate.

[0017] The beneficial effects of this utility model are as follows: By placing electrical performance detectors at different testing stations, this utility model enables a multi-axis robot to place battery controllers into different electrical performance detectors for testing via an adsorption component, allowing for simultaneous electrical performance testing of multiple battery controllers; in addition, the flipping component can rotate the battery controllers to different angles, and the visual inspection camera can perform visual inspection of battery controllers at different angles, effectively improving the testing accuracy of battery controllers. Attached Figure Description

[0018] The utility model will be further described with reference to the accompanying drawings, but the embodiments in the drawings do not constitute any limitation on the present utility model. For those skilled in the art, other drawings can be obtained based on the following drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0021] Figure 3 This is a schematic diagram of the structure of the visual inspection mechanism of this utility model;

[0022] Figure 4 This is a structural schematic diagram of the visual inspection mechanism of this utility model from another perspective;

[0023] The components include: 1. Machine base; 11. Inspection station; 2. Multi-axis robot; 21. Adsorption component; 3. Inspection seat; 31. Adsorption plate; 32. Vision inspection camera; 4. Horizontal linear module; 41. Tilting seat; 42. Tilting motor; 43. Tilting shaft; 51. Vertical linear module; 52. Lifting linear module; 53. Inspection connecting plate; 54. Bar scanner; 6. Unloading seat; 61. Unloading cylinder; 62. Unloading motor; 64. Unloading conveyor belt; 65. Buffer; 7. Fixed plate; 71. Slide rail; 72. Telescopic cylinder; 8. Movable plate; 81. Limit bar; 82. Slider. Detailed Implementation

[0024] The present invention will be further described in conjunction with the following embodiments.

[0025] Depend on Figures 1 to 4 As can be seen, the battery controller finished product testing machine described in this embodiment includes a machine base 1; a multi-axis robot arm 2 is provided in the middle of the machine base 1; an adsorption component 21 is provided at the output end of the multi-axis robot arm 2; and multiple testing stations 11 are arranged on both sides of the multi-axis robot arm 2 on the machine base 1.

[0026] A visual inspection mechanism is provided in the middle of the machine base 1;

[0027] The visual inspection mechanism includes an inspection seat 3 mounted on the machine base 1, a flipping component movably mounted on the inspection seat 3, an adsorption plate 31 connected to the output end of the flipping component, and a visual inspection camera 32 movably mounted on the inspection seat 3; the visual inspection camera 32 is movably mounted on the bottom of the adsorption plate 31.

[0028] Specifically, the battery controller finished product testing machine described in this embodiment can place electrical performance detectors at different testing stations 11, so that the multi-axis robot 2 can place the battery controllers in different electrical performance detectors for testing through the adsorption component 21, and can perform electrical performance testing on multiple battery controllers simultaneously. After the electrical performance testing is completed, the multi-axis robot 2 moves the battery controllers at the testing station 11 to the adsorption plate 31 in the vision inspection mechanism through the adsorption component 21. After the adsorption plate 31 adsorbs the battery controllers, the flipping component can rotate the battery controllers to different angles, and the vision inspection camera 32 can perform visual inspection on the battery controllers at different angles, effectively improving the detection accuracy of the battery controllers.

[0029] The battery controller finished product testing machine described in this embodiment has a test base 3 with a horizontal linear module 4 arranged in the horizontal direction; the flipping component includes a flipping base 41 located at the output end of the horizontal linear module 4, a flipping motor 42 located at the flipping base 41, and a flipping shaft 43 connected to the output end of the flipping motor 42; the adsorption plate 31 is connected to the flipping shaft 43.

[0030] Specifically, the battery controller finished product testing machine described in this embodiment can drive the adsorption plate 31 and the battery controller to move laterally by setting the horizontal linear module 4; when the battery controller needs to be flipped, the flipping motor 42 is started, and the flipping motor 42 drives the flipping shaft 43 to rotate, which can drive the adsorption plate 31 and the battery controller to flip, thereby facilitating visual inspection by the visual inspection camera 32.

[0031] The battery controller finished product testing machine described in this embodiment includes a test base 3 with a longitudinal linear module 51 arranged in the longitudinal direction; a lifting linear module 52 arranged in the height direction at the output end of the longitudinal linear module 51; a test connection plate 53 at the output end of the lifting linear module 52; and a visual inspection camera 32 disposed on the test connection plate 53.

[0032] Specifically, the battery controller finished product testing machine described in this embodiment is equipped with a longitudinal linear module 51 to facilitate the longitudinal movement of the detection connection plate 53 and the vision inspection camera 32; and a lifting linear module 52 to facilitate the lifting of the detection connection plate 53 and the vision inspection camera 32, thereby enabling the vision inspection camera 32 to perform visual inspection of the battery controller at different positions.

[0033] This embodiment describes a battery controller finished product testing machine, in which the testing connection plate 53 is equipped with a barcode scanner 54. This feature facilitates the identification of the type of battery controller.

[0034] This embodiment of a battery controller finished product testing machine includes a material feeding seat 6 that is movably mounted on the bottom of the testing base 3; a material feeding cylinder 61 is mounted on the machine base 1; and the output end of the material feeding cylinder 61 is connected to the material feeding seat 6. In this embodiment of the battery controller finished product testing machine, the material feeding seat 6 is equipped with a material feeding motor 62; a material feeding conveyor belt 64 is movably mounted on the material feeding seat 6; and the output end of the material feeding motor 62 is connected to the material feeding conveyor belt 64.

[0035] Specifically, the battery controller finished product testing machine described in this embodiment can be equipped with good product conveyor belts and defective product conveyor belts at different heights;

[0036] When the battery controller is detected as good, the unloading cylinder 61 moves the unloading seat 6 to a height level with the good product conveyor belt. The multi-axis robot 2 moves the battery controller to the unloading conveyor belt 64. Finally, the unloading motor 62 and the unloading conveyor belt 64 move the battery controller to the good product conveyor belt for unloading.

[0037] When the battery controller is detected as defective, the unloading cylinder 61 moves the unloading seat 6 to a height level with the defective product conveyor belt. The multi-axis robot 2 moves the battery controller to the unloading conveyor belt 64. Finally, the unloading motor 62 and the unloading conveyor belt 64 move the battery controller to the defective product conveyor belt for unloading.

[0038] In this embodiment, a battery controller finished product testing machine is provided with a buffer 65 between the unloading seat 6 and the machine base 1. This buffer can cushion the lifting and lowering of the unloading seat 6.

[0039] The battery controller finished product testing machine described in this embodiment includes a fixed plate 7 mounted on the machine base 1 and a movable plate 8 movably mounted on the fixed plate 7 in the longitudinal direction at each testing station 11; the movable plate 8 is provided with a limiting strip 81. The limiting strip 81 facilitates the positioning of the electrical performance detector.

[0040] This embodiment describes a battery controller finished product testing machine. The fixed plate 7 is provided with a slide rail 71 along the longitudinal direction; the movable plate 8 is provided with a slider 82 slidably connected to the slide rail 71; the fixed plate 7 is provided with a telescopic cylinder 72; the output end of the telescopic cylinder 72 is connected to the movable plate 8. Through the above configuration, the telescopic cylinder 72 can drive the movable plate 8 to move on the fixed plate 7, thereby facilitating the adjustment of the position of the electrical performance detector.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A battery controller finished product testing machine, characterized in that: The machine includes a machine base; a multi-axis robot arm is provided in the middle of the machine base; an adsorption component is provided at the output end of the multi-axis robot arm; and multiple inspection stations are arranged on both sides of the multi-axis robot arm on the machine base. A visual inspection mechanism is provided in the middle of the machine; The visual inspection mechanism includes an inspection base mounted on the machine platform, a flipping component movably mounted on the inspection base, an adsorption plate connected to the output end of the flipping component, and a visual inspection camera movably mounted on the inspection base; the visual inspection camera is movably mounted at the bottom of the adsorption plate.

2. The battery controller finished product testing machine according to claim 1, characterized in that: The detection seat is provided with a transverse linear module arranged in the transverse direction; the flipping assembly includes a flipping seat located at the output end of the transverse linear module, a flipping motor located at the flipping seat, and a flipping shaft connected to the output end of the flipping motor; the adsorption plate is connected to the flipping shaft.

3. The battery controller finished product testing machine according to claim 1, characterized in that: The detection base is provided with a longitudinal linear module arranged in the longitudinal direction; the output end of the longitudinal linear module is provided with a lifting linear module arranged in the height direction; the output end of the lifting linear module is provided with a detection connecting plate; the visual inspection camera is located on the detection connecting plate.

4. A battery controller finished product testing machine according to claim 3, characterized in that: The detection connection plate is equipped with a barcode scanner.

5. A battery controller finished product testing machine according to claim 1, characterized in that: The bottom of the testing seat is equipped with a lifting and movable feeding seat; the machine base is equipped with a feeding cylinder; the output end of the feeding cylinder is connected to the feeding seat.

6. A battery controller finished product testing machine according to claim 5, characterized in that: The feeding base is equipped with a feeding motor; the feeding base is movably equipped with a feeding conveyor belt; the output end of the feeding motor is connected to the feeding conveyor belt.

7. A battery controller finished product testing machine according to claim 5, characterized in that: A buffer is provided between the feeding seat and the machine base.

8. A battery controller finished product testing machine according to claim 1, characterized in that: Each testing station includes a fixed plate mounted on the machine base and a movable plate that moves along the longitudinal direction and is mounted on the fixed plate; the movable plate is equipped with a limit strip.

9. A battery controller finished product testing machine according to claim 8, characterized in that: The fixed plate is provided with a slide rail in the longitudinal direction; the movable plate is provided with a slider that is slidably connected to the slide rail; the fixed plate is provided with a telescopic cylinder; the output end of the telescopic cylinder is connected to the movable plate.

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