Micromotor PCB substrate cleaning device

By designing an automated micro-motor PCB substrate cleaning device, which utilizes the combination of jet and suction components, the problems of low cleaning efficiency and environmental pollution are solved, achieving efficient cleaning and preventing dust spread.

CN223862352UActive Publication Date: 2026-02-03GUANGAN CHAODAXIN ELECTROMECHANICAL MFG CO LTD
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Patent Information

Application Number
CN202520329715.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-02-03
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

In current micro-motor production, the PCB substrate cleaning process is inefficient and airflow carries impurities into the environment, causing pollution.

Method used

Design an automatic cleaning device that includes a conveyor belt, a base, a dust removal mechanism, an air jet assembly, and a dust collection assembly. Through the cooperation of the air jet nozzle and the dust collection hood, it can achieve multi-angle dust removal and collection, thus avoiding pollution.

Benefits of technology

It improves the efficiency of dust removal operations, ensures that dust does not disperse into the environment, and significantly enhances the cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a micromotor PCB substrate cleaning device, and relates to the technical field of micromotors. The dust removal device comprises a conveying belt, a base is arranged above the conveying belt, a plurality of dust removal mechanisms are arranged at the bottom of the base along the conveying track of the conveying belt, each dust removal mechanism comprises a supporting seat arranged at the bottom of the base, an air injection assembly and a dust collection assembly are arranged at the bottom of each supporting seat, and each air injection assembly comprises a plurality of air injection pipes arranged at the bottom of the corresponding supporting seat. An air seat is arranged at the bottoms of the air ejector pipes, a plurality of air nozzles communicated with the air ejector pipes are arranged at the bottom of the air seat, the air ejector pipes are communicated with an air source, the dust collection assembly comprises a dust collection pipe arranged at the bottom of the supporting seat, the bottom of the dust collection pipe is communicated with a dust collection cover, and the dust collection pipe is communicated with a dust collector. The dust removal device can automatically carry out dust removal operation, and the dust removal operation efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of micro motor technology, specifically to a micro motor PCB substrate cleaning device. Background Technology

[0002] Micro motors, also known as miniature motors, are motors with a diameter of less than 160mm or a rated power of less than 750mW. Micro motors are commonly used in control systems or transmission machinery loads to perform functions such as detection, analysis, amplification, execution, or conversion of electromechanical signals or energy.

[0003] In the existing technology, the PCB substrate used in the production of micro motors needs to be cleaned. Currently, the cleaning is usually done manually. The operator wipes the PCB substrate and then uses an air gun to rinse it. The work efficiency is not only low, but the airflow from the air gun rinsing the PCB substrate will carry impurities or dust into the environment, causing an increase in the amount of dust in the environment. Utility Model Content

[0004] The purpose of this invention is to develop a micro-motor PCB substrate cleaning device that automatically performs dust removal operations and improves the efficiency of dust removal.

[0005] This utility model is achieved through the following technical solution:

[0006] A micro-motor PCB substrate cleaning device, comprising:

[0007] conveyor;

[0008] The base is located above the conveyor belt;

[0009] Multiple dust removal mechanisms are located at the bottom of the base along the conveyor belt's transport path;

[0010] The dust removal mechanism includes a support base located at the bottom of the base, and the bottom of the support base is provided with an air jet assembly and a dust suction assembly;

[0011] The jet assembly includes multiple jet pipes disposed at the bottom of the support base, an air seat at the bottom of the multiple jet pipes, and multiple jet nozzles respectively communicating with the multiple jet pipes at the bottom of the air seat. The jet pipes are connected to an air source.

[0012] The vacuuming assembly includes a vacuum tube located at the bottom of the support, with a vacuum hood connected to the bottom of the vacuum tube, and the vacuum tube is connected to a vacuum cleaner.

[0013] Optionally, the jet assembly and the dust collection assembly are arranged opposite to each other, and both the jet nozzle and the dust collection hood are inclined. The air outlet at the bottom of the jet nozzle is inclined toward the dust collection assembly, and the opening at the bottom of the dust collection hood is inclined toward the jet assembly.

[0014] Optionally, the base is provided with a dust removal hood at the bottom, the dust removal hood has an opening at the bottom, and the dust removal mechanism is located inside the dust removal hood.

[0015] Optionally, the dust removal hood is rectangular in shape, and the length direction of the dust removal hood is parallel to the conveying direction of the conveyor belt.

[0016] Optionally, the cleaning hood has multiple vertically arranged partitions in its length direction. The multiple partitions and the two side plates in the length direction of the cleaning hood are arranged at equal intervals. The multiple partitions divide the cleaning hood into multiple cleaning chambers, and the multiple cleaning mechanisms are respectively arranged in the multiple cleaning chambers.

[0017] Optionally, the dust removal hood is provided with four dust removal chambers, and the air nozzles of the dust removal mechanism in the four dust removal chambers are respectively located at the front, rear, left, and right sides of the PCB substrate.

[0018] Optionally, the dust removal mechanism further includes a triggering component, which is located at the bottom of the side wall of the dust removal chamber on the side away from the conveyor belt track, and the triggering component is a proximity switch.

[0019] Optionally, the base is further provided with a dust brushing mechanism, which includes a first dust brush and a second dust brush that are rotatably arranged. The first dust brush and the second dust brush are both arranged horizontally and perpendicular to the conveying direction of the conveyor belt. The first dust brush is covered with soft dust brush strips, and the second dust brush is covered with brush bristles.

[0020] Optionally, the dust brushing mechanism and multiple dust cleaning mechanisms are arranged sequentially according to the conveying direction of the conveyor belt, and the first dust brushing roller and the second dust brushing roller are arranged sequentially according to the conveying direction of the conveyor belt.

[0021] The beneficial effects of this utility model are:

[0022] This invention can automatically clean the PCB substrate of micro motors. Compared with traditional manual dust removal, the efficiency of dust removal is greatly improved. Since the surface of the PCB substrate is uneven, multiple dust removal mechanisms are used to brush the PCB substrate from different angles to avoid impurities or dust in the uneven areas of the PCB substrate surface not being washed away by the airflow, resulting in poor dust removal effect. During the dust removal process, the dust removal hood is set to prevent dust swept down by the airflow from being dispersed into the environment. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a structural diagram of the present utility model;

[0025] Figure 2 This is a diagram of the internal structure of the dust removal hood.

[0026] Reference numerals in the attached drawings: 1. Conveyor belt; 2. Base; 3. First brushing roller; 4. Second brushing roller; 5. Cleaning hood; 6. Partition plate; 7. Cleaning chamber; 8. Support; 9. Air jet pipe; 10. Air jet seat; 11. Air jet nozzle; 12. Suction pipe; 13. Suction hood; 14. Proximity switch. Detailed Implementation

[0027] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0028] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0029] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0030] like Figure 1 and Figure 2 As shown, this utility model discloses a micro motor PCB substrate cleaning device, including a conveyor belt 1 and a base 2 above the conveyor belt 1.

[0031] The base 2 is equipped with a brushing mechanism at its bottom. The brushing mechanism includes a first brushing roller 3 and a second brushing roller 4 that are rotatably mounted. Both the first brushing roller 3 and the second brushing roller 4 are arranged horizontally and perpendicular to the conveying direction of the conveyor belt 1. The first brushing roller 3 and the second brushing roller 4 are arranged sequentially according to the conveying direction of the conveyor belt 1. The first brushing roller 3 is covered with brushing strips, and the second brushing roller 4 is covered with brush bristles.

[0032] Both sides of the first brush roller 3 and the second brush roller 4 are rotatably supported. The supports are provided with support rods connected to the base 2, and the supports are also provided with motors that drive the first brush roller 3 or the second brush roller 4 to rotate.

[0033] The base 2 on the side of the second brushing roller 4 away from the first brushing roller 3 is provided with a rectangular cleaning cover 5. The length of the cleaning cover 5 is parallel to the conveying direction of the conveyor belt 1, and the bottom of the cleaning cover 5 is open.

[0034] The cleaning hood 5 has three vertically arranged partitions 6 inside its length direction. The three partitions 6 and the two side plates on both sides of the cleaning hood 5 are arranged at equal intervals. The three partitions 6 divide the cleaning hood 5 into four cleaning chambers 7. When the PCB substrate for producing micro motors is conveyed on the conveyor belt 1, it first passes through the first brushing roller 3 and the second brushing roller 4 in sequence, and then passes through the bottom of the four cleaning chambers 7 in sequence.

[0035] Each of the four dust removal chambers 7 is equipped with a dust removal mechanism. The dust removal mechanism includes a support 8 connected to the bottom of the base 2. The bottom of the support 8 is equipped with an air jet assembly and a dust suction assembly, which are arranged opposite to each other.

[0036] The jet assembly includes two jet pipes 9 connected to the bottom of the support 8. The bottom of the two jet pipes 9 is provided with an air seat. The bottom of the air seat is provided with two jet nozzles 11 that are respectively connected to the two jet pipes 9. The jet nozzles 11 are inclined and the air outlet end of the bottom of the jet nozzles 11 is inclined towards the dust collection assembly.

[0037] The vacuuming assembly includes a vacuum pipe 12 connected to the bottom of the support 8. A vacuum hood 13 is located at the bottom of the vacuum pipe 12, and the vacuum hood 13 is angled, with its bottom opening tilted towards the jet assembly. The jet pipe 9 is connected to an air source (not shown in the figure), and the vacuum pipe 12 is connected to a vacuum cleaner (not shown in the figure). When the PCB substrate passes through the cleaning chamber 7, the airflow ejected from the angled jet nozzle 11 obliquely washes the PCB substrate, while the vacuum hood 13 draws in airflow and dust from the opposite side.

[0038] The four dust removal mechanisms are arranged in different positions. The air nozzles 11 of the four dust removal mechanisms are located at the front, back, left and right sides of the PCB substrate, respectively, so that the air nozzles 11 of the four dust removal mechanisms spray airflow from the front, back, left and right sides of the PCB substrate to wash the PCB substrate.

[0039] The dust removal mechanism also includes a triggering component, which is located at the bottom of the side wall of the dust removal chamber 7 near the dust brushing mechanism. The triggering component is a proximity switch 14. When the PCB substrate moves to the dust removal chamber 7 with the conveyor belt 1, the PCB substrate first slides past the bottom of the proximity switch 14. The proximity switch 14 triggers and sends an electrical signal to the air source and the vacuum cleaner. The air jet component and the vacuuming component operate to perform the dust removal operation. Since the conveying speed of the conveyor belt 1 is fixed, the running time of the air jet component and the vacuuming component can be set in advance so that the air jet component and the vacuuming component stop operating after the PCB substrate has completely slid away from the bottom opening of the dust removal chamber 7.

[0040] When the PCB substrate conveyed on the conveyor belt 1 passes through the first dust brush roller 3 and the second dust brush roller 4, the rotating first dust brush roller 3 and the second dust brush roller 4 clean the PCB substrate, brushing off some of the impurities or dust on the PCB substrate. The impurities or dust on the PCB substrate are brushed by the bristles of the second dust brush roller 4, so that the impurities or dust no longer adhere to the PCB substrate, which is beneficial to the subsequent dust cleaning operation of the dust cleaning mechanism. When the PCB substrate is conveyed to the dust removal mechanism, it passes through the bottom of the four dust removal chambers 7 in sequence. During this process, the triggering components on the sides of the four dust removal chambers 7 are triggered in sequence to make the air jet components and dust suction components in the four dust removal chambers 7 operate. The air jet components blow out air to wash the PCB substrate, so that the impurities or dust on the PCB substrate that are brushed by the bristles are washed away. The dust suction components suck up the impurities or dust washed away by the airflow to prevent dust or impurities from escaping. The dust removal hood 5 is set to prevent the impurities or dust washed away by the airflow from being scattered into the environment. The air jet nozzles 11 of the air jet components in the four dust removal chambers 7 are located at the front, back, left and right sides of the PCB substrate, respectively, so that the airflow washes the PCB substrate from different angles, realizing multi-angle dust removal of the PCB substrate.

[0041] This invention can automatically clean the PCB substrate of micro motors. Compared with traditional manual dust removal, the efficiency of dust removal is greatly improved. Since the surface of the PCB substrate is uneven, multiple dust removal mechanisms are used to brush the PCB substrate from different angles to avoid impurities or dust in the uneven areas of the PCB substrate surface not being washed away by the airflow, resulting in poor dust removal effect. During the dust removal process, the dust removal hood 5 is set to prevent dust swept down by the airflow from being scattered into the environment.

[0042] The above embodiments are merely preferred embodiments of this utility model and are not intended to limit the technical solutions of this utility model. Any technical solution that can be implemented based on the above embodiments without creative effort should be considered to fall within the scope of protection of this utility model patent.

Claims

1. A micro-motor PCB substrate cleaning device, characterized in that, include: conveyor; The base is located above the conveyor belt; Multiple dust removal mechanisms are located at the bottom of the base along the conveyor belt's transport path; The dust removal mechanism includes a support base located at the bottom of the base, and the bottom of the support base is provided with an air jet assembly and a dust suction assembly; The jet assembly includes multiple jet pipes disposed at the bottom of the support base, an air seat at the bottom of the multiple jet pipes, and multiple jet nozzles respectively communicating with the multiple jet pipes at the bottom of the air seat. The jet pipes are connected to an air source. The vacuuming assembly includes a vacuum tube located at the bottom of the support, with a vacuum hood connected to the bottom of the vacuum tube, and the vacuum tube is connected to a vacuum cleaner.

2. The micro-motor PCB substrate cleaning device according to claim 1, characterized in that, The jet assembly and the dust collection assembly are arranged opposite to each other. The jet nozzle and the dust collection hood are both inclined. The air outlet at the bottom of the jet nozzle is inclined toward the dust collection assembly, and the opening at the bottom of the dust collection hood is inclined toward the jet assembly.

3. The micro-motor PCB substrate cleaning device according to claim 2, characterized in that, The base is provided with a dust removal hood at the bottom, the dust removal hood has an opening at the bottom, and the dust removal mechanism is located inside the dust removal hood.

4. The micro-motor PCB substrate cleaning device according to claim 3, characterized in that, The dust removal hood is rectangular in shape, and its length direction is parallel to the conveyor belt's conveying direction.

5. The micro-motor PCB substrate cleaning device according to claim 4, characterized in that, The cleaning hood has multiple vertically arranged partitions along its length. The multiple partitions and the two side plates along the length of the cleaning hood are arranged at equal intervals. The multiple partitions divide the cleaning hood into multiple cleaning chambers. The multiple cleaning mechanisms are respectively located in the multiple cleaning chambers.

6. The micro-motor PCB substrate cleaning device according to claim 5, characterized in that, The cleaning hood is provided with four cleaning chambers, and the air nozzles of the cleaning mechanism in the four cleaning chambers are located at the front, back, left and right sides of the PCB substrate, respectively.

7. The micro-motor PCB substrate cleaning device according to claim 5, characterized in that, The dust removal mechanism also includes a triggering component, which is located at the bottom of the side wall of the dust removal chamber on the side away from the conveyor belt track. The triggering component is a proximity switch.

8. The micro-motor PCB substrate cleaning device according to any one of claims 1 to 7, characterized in that, The base is also provided with a dust brushing mechanism, which includes a first dust brush and a second dust brush that are rotatably arranged. The first dust brush and the second dust brush are both arranged horizontally and perpendicular to the conveying direction of the conveyor belt. The first dust brush is covered with soft dust brush strips, and the second dust brush is covered with bristles.

9. The micro-motor PCB substrate cleaning device according to claim 8, characterized in that, The dust brushing mechanism and multiple dust cleaning mechanisms are arranged sequentially according to the conveying direction of the conveyor belt, and the first dust brushing roller and the second dust brushing roller are arranged sequentially according to the conveying direction of the conveyor belt.