Scraper device suitable for servo feed roller of uncoiling blanking line
By designing a scraper device on the servo feed roller of the uncoiling and blanking line, the problem of impurities adhering to the roller surface was solved, automatic cleaning was achieved, labor costs and safety hazards were reduced, and the quality of uncoiled sheet material was improved.
Patent Information
- Application Number
- CN202423255592.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-12-28
AI Technical Summary
Impurities easily adhere to the surface of the servo feed rollers in traditional uncoiling and blanking lines, causing damage to the roller surface. This requires regular manual cleaning, which is labor-intensive and poses safety hazards.
Design a scraper device, including a scraper assembly and a position adjustment mechanism, which is mounted on a frame via a bearing seat. The scraper support cooperates with a servo feed roller and is equipped with a dust collection box to achieve automatic cleaning of impurities on the roller surface. The position adjustment mechanism allows manual adjustment of the scraper position.
It enables automatic cleaning of the roller surface, reduces labor costs, alleviates the labor intensity of operators, and improves operational safety and the quality of uncoiled sheet material.
Smart Images

Figure CN223862368U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet metal uncoiling and blanking technology, and in particular to a scraper device suitable for servo feed rollers in uncoiling and blanking lines. Background Technology
[0002] Traditional uncoiling and blanking lines use steel rollers for servo feed. To ensure that the conveying does not slip, the roller surface is roughened. However, over time, impurities from the sheet metal adhere to the roller surface, which can easily damage the roller surface. The roller surface needs to be wiped manually every period of time, which requires a lot of manpower and resources, is labor-intensive, inefficient, and poses a significant safety hazard. Utility Model Content
[0003] The present invention aims to solve the above-mentioned technical problems and provide a scraper device suitable for servo feed rollers of uncoiling and blanking lines, which can clean the roller surface in real time, improve the quality of uncoiled sheet material, and reduce labor costs.
[0004] To solve the above-mentioned technical problems, this utility model provides a scraper device suitable for servo feed rollers in uncoiling and blanking lines. The servo feed rollers in the uncoiling and blanking lines are mounted on a frame. The scraper device is characterized by comprising:
[0005] The scraper assembly mounted on the frame via a bearing housing has a rotating shaft coaxially distributed in the bearing housing, a scraper bracket mounted between the rotating shafts via a fixing block, and a scraper mounted on the scraper bracket and cooperating with the servo feed roller of the uncoiling and blanking line.
[0006] Position adjustment mechanism mounted on the frame and used to adjust the scraper assembly.
[0007] Furthermore, the scraper bracket is equipped with a scraper pressure plate.
[0008] Furthermore, the scraper holder is equipped with a dust collection box.
[0009] Furthermore, the position adjustment mechanism includes:
[0010] The position adjustment mechanism mounting base is set on the frame;
[0011] The rotating positioning plate, which is set on the fixed seat of the position adjustment mechanism, is provided with an arc-shaped rotating guide groove. The two ends of the arc-shaped rotating guide groove are provided with non-working position limit points and working position limit points.
[0012] The handle is mounted on the side of the rotating positioning plate via a pin, and a pin is provided in the middle of the handle. One end of the pin is located in the arc-shaped rotating guide groove provided on the rotating positioning plate.
[0013] Adjustment sleeve assembly connected to the handle;
[0014] A clamping block connected to the adjusting sleeve assembly and held at the rotating shaft of the scraper assembly.
[0015] Furthermore, the adjusting sleeve assembly includes: an adjusting sleeve connected to the handle via a pin, which contains a compression spring; the adjusting sleeve is provided with an adjusting rod at one end cooperating with the compression spring via a fixing block, and the other end of the adjusting rod is connected to the clamping block via a rotating support.
[0016] Furthermore, the pin is equipped with a return spring.
[0017] The present invention has the following beneficial effects: The present invention can clean the roller surface in real time according to the actual situation. When it is not necessary to clean the roller surface, the scraper device can also be removed from the roller surface, thereby improving the quality of uncoiled sheet material, reducing labor costs, reducing the labor intensity of operators, and improving operational safety. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of a scraper device for a servo feed roller in an uncoiling and blanking line.
[0019] Figure 2 This is a diagram showing the working state of a scraper device suitable for servo feed rollers in an uncoiling and blanking line.
[0020] Figure 3 This is a diagram showing the non-operating state of a scraper device for a servo feed roller in an uncoiling and blanking line.
[0021] Figure 4 This is a partial schematic diagram showing the installation of the scraper assembly on one side of the bearing housing.
[0022] Figure 5 This is a partial schematic diagram showing the installation of the scraper assembly on the other side of the bearing housing.
[0023] Figure 6 A 3D view of the position adjustment mechanism.
[0024] Figure 7 This is a top-view structural diagram of the position adjustment mechanism.
[0025] Figure 8 This is a sectional view of the adjusting sleeve assembly.
[0026] Figure 9 This is a detailed structural diagram of the self-locking pin of the handle. Detailed Implementation
[0027] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0028] An embodiment of this utility model provides a scraper device (hereinafter referred to as "scraper device") suitable for servo feed rollers in uncoiling and blanking lines. See [link to relevant documentation]. Figure 1-9The servo feed roller 1 of the uncoiling and blanking line is mounted on the frame 2. The scraper device 3 includes a scraper assembly 4 and a position adjustment mechanism 5.
[0029] See Figure 4-5 The scraper device has a scraper assembly 4 mounted on the frame via bearing seats 6. Two bearing seats are mounted on both sides of the frame 2 via fixing plates (fixing plates are fixed to the frame with screws), providing good support. The scraper assembly 4 has two rotating shafts 4a coaxially distributed on the bearing seats (both rotating shafts can suspend and support the scraper, with one shaft also serving to push the scraper assembly away from or towards the working position), a scraper bracket 4c mounted between the rotating shafts via fixing blocks 4b, and a scraper 4e mounted on the scraper bracket and cooperating with the servo feed roller of the uncoiling and blanking line. The scraper bracket is an L-shaped steel plate, and a stepped structure is provided at the scraper mounting position to facilitate embedded scraper installation. The scraper can be fixed in a detachable manner or with adhesive. For ease of maintenance, a detachable fixing method is preferred. The scraper is made of fiberglass, which does not damage the feed roller surface and is cost-effective. The scraper bracket 4c is equipped with a scraper pressure plate 4d and a dust collection box 4f. The scraper pressure plate is fixed to the scraper bracket with screws and can clamp and fix the scraper with the scraper bracket. The dust collection box 4f is used to store impurities scraped off the roller surface. The dust collection box has a vertical plate perpendicular to the scraper connecting plate set on the scraper bracket and corner plates set on both sides of the vertical plate. The rotating shaft 4a passes through the bearing seat 6 and is connected to the fixing block 4b. The fixing block 4b and the pressure plate are fixed to the scraper bracket with bolts. The pressure plate and the scraper bracket clamp the scraper in the middle.
[0030] See Figure 6-8The position adjustment mechanism 5, installed on the frame and used to adjust the scraper assembly, can adjust the scraper assembly to or away from the working position. The position adjustment mechanism 5 includes a position adjustment mechanism fixing seat 5a set on the frame. The position adjustment mechanism fixing seat 5a is a fixed plate arranged on the frame and adjacent to the bearing seat. The position adjustment mechanism fixing seat is distributed on the frame and close to one of the bearing seats to facilitate the corresponding adjustment of the scraper assembly. The rotary positioning plate 5b set on the position adjustment mechanism fixing seat is provided with an arc-shaped rotary guide groove 5b-1. The arc-shaped rotary guide groove can be generally C-shaped. The two ends of the arc-shaped rotary guide groove are provided with non-working position limit points and working position limit points. For example, non-working position limit holes and working position limit holes are respectively provided at the two ends of the arc-shaped rotary guide groove to cooperate with the pin 5c located there. The handle 5d, mounted on the side of the rotating positioning plate via pin 5e, allows for manual adjustment of the scraper position. A pin 5c is located in the middle of the handle, with one end positioned in the arc-shaped rotating guide groove 5b-1 on the rotating positioning plate. The adjusting sleeve assembly 5g, connected to the handle, is suspended on the side of the frame. This assembly includes an adjusting sleeve 5g-1 connected to the handle via a pin. A compression spring 5g-2 is located in the inner hole of the adjusting sleeve 5g-1. An adjusting rod 5g-4, with one end engaging with the compression spring, is mounted on the adjusting sleeve via a fixing block 5g-3. The other end of the adjusting rod is connected to a clamping block via a rotating support 5g-5. The clamping block 5f, connected to the adjusting sleeve assembly and clamped at the rotating shaft of the scraper assembly, connects to the rotating shaft 4a. In this embodiment, the position adjustment structure is only set in… Figure 1 At the rear bearing housing, a single position adjustment structure is sufficient to meet the requirements.
[0031] See Figure 9 The pin 5c is equipped with a return spring 5c-1. A reduced diameter rod is provided on the pin body located in the handle hole to meet the installation requirements of the return spring. The spring is secured by the stepped structure between the reduced diameter rod and the pin, so that the differential pin set in the handle constitutes a self-locking pin.
[0032] As an improvement, a rubber washer can be provided at the end of the rotating shaft used to install the position adjustment mechanism 5, so as to reduce the impact of equipment vibration on the structure of the position adjustment mechanism 5 by fixing the clamping block at the rubber washer.
[0033] A scraper device is added to the lower roller of the servo feeder to clean the surface of the lower roller. The working principle of this utility model is described in detail below:
[0034] The handle 5d is equipped with a self-locking pin (formed by a pin with a return spring 5c-1). The rotating positioning plate 5b has a guide groove with limit points (non-working position) and extreme points (working position) at both ends. The self-locking pin moves in the guide groove and locks itself when it enters the limit point or extreme point. The scraper device is manually adjusted via the handle 5d, with two scraper positions (position 1: scraper working position, such as...). Figure 2 As shown; Position 2: Scraper in non-working position, such as Figure 3 (As shown) - Position 1 is in contact with the upper and lower rollers by the weight of the scraper and the spring. Position 2 allows the scraper to disengage from the upper and lower rollers by self-locking at the limit point. When switching from position 1 to position 2, the handle causes the self-locking pin to enter the limit point. When switching from position 2 to position 1, the self-locking pin is pulled outward to disengage from the limit point and adjusts itself to the contact position.
[0035] Those skilled in the art will understand that the above embodiments are specific examples of implementing the present invention, and in practical applications, various changes can be made to them in form and detail without departing from the spirit and scope of the present invention.
Claims
1. A scraper device for a servo feed roller in an uncoiling and blanking line, wherein the servo feed roller is mounted on a frame, characterized in that, The scraper device includes: The scraper assembly mounted on the frame via a bearing housing has a rotating shaft coaxially distributed in the bearing housing, a scraper bracket mounted between the rotating shafts via a fixing block, and a scraper mounted on the scraper bracket and cooperating with the servo feed roller of the uncoiling and blanking line. Position adjustment mechanism that is mounted on the frame and adjusts the scraper assembly; The position adjustment mechanism includes: The position adjustment mechanism mounting base is set on the frame; The rotating positioning plate, which is mounted on the fixed seat of the position adjustment mechanism, is provided with an arc-shaped rotating guide groove. The two ends of the arc-shaped rotating guide groove are provided with a non-working position limit point and a working position limit point. A handle is mounted on the side of the rotating positioning plate via a pin, and a pin is provided in the middle of the handle. One end of the pin is located in the arc-shaped rotating guide groove provided on the rotating positioning plate. Adjustment sleeve assembly connected to the handle; A clamping block connected to the adjusting sleeve assembly and held at the rotating shaft of the scraper assembly; The adjusting sleeve assembly includes: an adjusting sleeve connected to the handle by a pin, which has a compression spring inside; the adjusting sleeve is provided with an adjusting rod at one end cooperating with the compression spring by a fixing block, and the other end of the adjusting rod is connected to the clamping block by a rotating support; The pin is equipped with a return spring.
2. The scraper device for a servo feed roller in an uncoiling and blanking line according to claim 1, characterized in that, The scraper bracket is equipped with a scraper pressure plate.
3. A scraper device for a servo feed roller in an uncoiling and blanking line according to claim 1, characterized in that, The scraper holder is equipped with a dust collection box.