Air cylinder cleaning machine

Abstract

The utility model relates to an air cylinder cleaning machine, which belongs to the field of air cylinder processing equipment and comprises a cleaning underframe, a cleaning fence, a cleaning support frame, a spray pipe, a bottom layer filter screen, a water outlet pipeline, a water pump, a water tank filter, an overflow pipe, a water tank, a cleaning top plate, a banister brush, a cleaning bottom plate, a water pumping pipeline, a water pump, a water pumping filter and an air cylinder, a cleaning enclosure, a cleaning bottom plate, a cleaning supporting frame and a cleaning top plate are installed on the cleaning bottom frame, a banister brush is installed in the middle of the cleaning top plate, a bottom-layer filter screen is installed on the cleaning bottom plate, and an overflow pipe is installed in the water tank; a water pump is connected with a water tank filter and a water outlet pipeline; the water outlet pipeline is connected with a spray pipe; the water pump is connected with the pumping filter; dirt and impurities on the air cylinder are cleaned through the three stages of pre-washing, main washing and rinsing and impact and shearing force of bubbles, and the problems that the cleaning efficiency is low, the labor intensity is large, the cleaning effect is poor, and the working efficiency of the air cylinder is low are solved.

Description

Technical Field

[0001] This utility model relates to a cylinder cleaning machine, belonging to the field of cylinder processing equipment. Background Technology

[0002] Newly manufactured cylinders have cutting fluid adhering to them. Before normal use, the cutting fluid needs to be cleaned off before the next assembly step. Cylinders that have been in operation for a long time will also have impurities, requiring cleaning. However, currently, cylinder cleaning is still done manually. But manual cleaning is gradually failing to meet the production scale and cleaning efficiency of enterprises, and it suffers from problems such as low cleaning efficiency, high labor intensity, and poor cleaning effect, which in turn leads to low cylinder working efficiency. Summary of the Invention

[0003] Based on the problems described in the background, the present invention aims to solve the following problem: providing a cylinder cleaning machine that cleans dirt and impurities on cylinders through three stages—pre-washing, main washing, and rinsing—as well as the impact and shearing force of air bubbles, thereby solving the problems of low cleaning efficiency, high labor intensity, poor cleaning effect, and low cylinder working efficiency mentioned above.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A cylinder cleaning machine is provided, comprising a cleaning base frame, a cleaning enclosure, a cleaning support frame, a spray pipe, a bottom filter, a water outlet pipe, a water pump, a water tank filter, an overflow pipe, a water tank, a cleaning top plate, a soft brush, a cleaning bottom plate, a water pump, a water pump filter, and a cylinder. The cleaning base frame is rectangular in shape in the projection direction. A cleaning enclosure is installed on the long side of the cleaning base frame. A cleaning bottom plate is installed on the upper end of the cleaning base frame, and the cleaning bottom plate is inside the cleaning enclosure and flush with the lower end face of the cleaning enclosure. The cleaning top plate is installed on the upper end face of the cleaning enclosure. The soft brush is installed in the middle position of the cleaning top plate in the projection direction. The cleaning system is horizontal, with cleaning support frames installed between the cleaning enclosures. The lower end of the cleaning support frame is supported on the cleaning base plate, and the upper end supports the cleaning top plate. The bottom filter screen is installed on the cleaning base plate. The water tank is installed on one side near the cleaning base frame. An overflow pipe is installed at the bottom of the water tank. A water outlet pipe and a water pump are installed between the water tank and the cleaning base frame. One end of the water pump is connected to the water tank filter, which is located inside the water tank. The other end of the water pump is connected to the water outlet pipe, and the other end of the water outlet pipe is connected to a spray pipe, which is located between the cleaning enclosures. A water pumping pipe is connected to the water collection point of the bottom filter screen, and the other end of the water pump is connected to a water pumping filter, which is located inside the water tank.

[0005] Preferably, the cleaning enclosure is equipped with a handle for opening and closing.

[0006] Preferably, the upper end of the spray pipe is flush with the cleaning top plate, and the lower end passes through the cleaning bottom plate and is connected to the water outlet pipe. The spray pipe is also equipped with a nozzle.

[0007] Preferably, the water tank is divided into a main water tank, a cleaning agent water tank, and a clean water tank from one end to the other.

[0008] Preferably, the water filtration is located inside the water purification tank.

[0009] Preferably, the cylinder is introduced into the device by an external hanger.

[0010] Preferably, the number of the spray pipe, bottom filter screen, water outlet pipe, water pump, water tank filter and overflow pipe is the same as the number of water tanks, and they are also in the same vertical position as the water tank.

[0011] Working principle: The cylinder is inserted into the device by an external crane. It enters the cleaning rack from one side of the main water tank. The water pump operates, first filtering the water in the main water tank and sending it into the corresponding outlet pipe. Then, it sprays bubbles through the spray pipe and nozzles for pre-washing. Next, it enters the corresponding position of the cleaning agent tank. The cleaning agent is pumped into the outlet pipe and sprayed into bubbles through the spray pipe and nozzles for main washing. Finally, it enters the corresponding position of the clean water tank. The clean water is pumped into the outlet pipe and sprayed into bubbles through the spray pipe and nozzles for rinsing. After completion, it exits from the side of the clean water tank, completing the entire process. The washed water is filtered and collected through the bottom filter screen, then pumped into the water tank through the water pump and filter. Excess water in the tank is discharged through the overflow pipe. The entire process utilizes the impact and shearing force of the bubbles to clean the dirt and impurities on the surface of the items. The soft brush also prevents water from splashing from above.

[0012] The beneficial effects of this utility model are:

[0013] 1. It uses the impact and shearing force of air bubbles to clean dirt and impurities from the surface of items, resulting in good cleaning effect without the need for other structures.

[0014] 2. The three types of water tanks can better serve the cleaning of the cylinder throughout the entire process, ensuring thorough cleaning and preventing inefficiencies in subsequent cylinder operations.

[0015] 3. The entire process is automated, avoiding manual labor and reducing labor intensity.

[0016] 4. To facilitate the maintenance of the entire structure and the handling of problems during operation, the cleaning enclosure is removable for easy inspection and maintenance. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the present invention without a cleaning rack;

[0019] Figure 3 This is a schematic diagram of the structure of the present invention, which includes a cylinder.

[0020] Figure 4 This is a schematic diagram illustrating the structure of the present invention, which features a cylinder but lacks a cleaning rack.

[0021] In the diagram: 1 is the cleaning base frame; 2 is the cleaning enclosure; 3 is the cleaning support frame; 4 is the spray pipe; 5 is the bottom filter screen; 6 is the water outlet pipe; 7 is the water pump; 8 is the water tank filter; 9 is the overflow pipe; 10 is the water tank; 11 is the cleaning top plate; 12 is the soft brush; 13 is the cleaning base plate; 14 is the water pumping pipe; 15 is the water pump; 16 is the water pumping filter; 17 is the cylinder. Detailed Implementation

[0022] The embodiments of this utility model will be further described below with reference to the accompanying drawings:

[0023] Example 1

[0024] like Figure 1-4 As shown, this utility model includes a cleaning base frame 1, a cleaning enclosure 2, a cleaning support frame 3, a spray pipe 4, a bottom filter screen 5, a water outlet pipe 6, a water pump 7, a water tank filter 8, an overflow pipe 9, a water tank 10, a cleaning top plate 11, a soft brush 12, a cleaning bottom plate 13, a water pumping pipe 14, a water pump 15, a water pumping filter 16, and a cylinder 17. The cleaning base frame 1 is rectangular in shape in the projection direction. The cleaning enclosure 2 is installed on the long side of the cleaning base frame 1. The cleaning bottom plate 13 is installed on the upper end of the cleaning base frame 1, and the cleaning bottom plate 13 is inside the cleaning enclosure 2 and flush with the lower end face of the cleaning enclosure 2. The cleaning top plate 11 is installed on the upper end face of the cleaning enclosure 2. The soft brush 12 is installed in the middle position of the cleaning top plate 11 and is horizontal in the projection direction. The cleaning enclosure 2 is installed between... The system is equipped with a cleaning support frame 3, with its lower end supported on the cleaning base plate 13 and its upper end supporting the cleaning top plate 11. The bottom filter screen 5 is installed on the cleaning base plate 13. The water tank 10 is installed on one side near the cleaning base frame 1. An overflow pipe 9 is installed at the bottom of the water tank 10. A water outlet pipe 6 and a water pump 7 are provided between the water tank 10 and the cleaning base frame 1. One end of the water pump 7 is connected to the water tank filter 8, which is located inside the water tank 10. The other end of the water pump 7 is connected to the water outlet pipe 6. The other end of the water outlet pipe 6 is connected to the spray pipe 4, which is located between the cleaning enclosures 2. The water pumping pipe 14 is connected to the water collection point of the bottom filter screen 5. The other end of the water pumping pipe 14 is connected to the water pump 15. The other end of the water pump 15 is connected to the water pumping filter 16, which is located inside the water tank.

[0025] To facilitate the maintenance of the entire structure and the handling of problems during operation, the cleaning enclosure 2 is equipped with a handle 201, which can be used to open and close the cleaning enclosure 2.

[0026] In order to ensure thorough cleaning during the cleaning process, the upper end of the spray pipe 4 is flush with the cleaning top plate 11, and the lower end passes through the cleaning bottom plate 13 and is connected to the water outlet pipe 6. The spray pipe 4 is also equipped with a nozzle 401.

[0027] The cleaning process of this device is divided into three processes: pre-wash, main wash and rinsing. Therefore, the water tank 10 is divided into a main water tank 1001, a cleaning agent water tank 1002 and a clean water tank 1003 from one end to the other.

[0028] To facilitate the removal of impurities in the water tank 10, the water pump filter 16 is specifically located inside the clean water tank 1003.

[0029] This device does not involve any driving process; cylinder 17 enters the device from an external hanger.

[0030] The number of nozzles 4, bottom filter screen 5, water outlet pipe 6, water pump 7, water tank filter 8, and overflow pipe 9 are the same as the number of water tanks 10, and they are also in the same vertical position as water tanks 10.

[0031] Cylinder 17 is inserted into the device by an external crane, entering the cleaning rack from the side of the main water tank 1001. Water pump 7 operates, first drawing water from the main water tank 1001 through the water tank filter 8 into the corresponding outlet pipe 6. Then, it is sprayed with bubbles through the spray pipe 4 and nozzle 401 for pre-washing. Next, it enters the cleaning agent tank 1002, where the cleaning agent, driven by water pump 7, enters the outlet pipe 6 and is then sprayed with bubbles through the spray pipe 4 and nozzle 401 for main washing. Finally, it enters the clean water tank 1003. The purified water is pumped into the outlet pipe 6 by the water pump 7, and then sprayed out as bubbles through the spray pipe 4 and nozzle 401 for rinsing. After rinsing, the water flows out from the side of the purified water tank 1003, completing the whole process. The rinsed water is filtered and collected through the bottom filter screen 5, and then pumped into the water tank 10 through the water pump 15, the water pipe 14 and the water filter 16. Excess water in the water tank 10 is discharged through the overflow pipe 9. The whole process uses the impact and shearing force of the bubbles to clean the dirt and impurities on the surface of the items. The soft brush 12 can also block the splashing of water from above.

Claims

1. A cylinder cleaning machine, characterized in that, The system includes a cleaning base frame (1), a cleaning enclosure (2), a cleaning support frame (3), a spray pipe (4), a bottom filter screen (5), a water outlet pipe (6), a water pump (7), a water tank filter (8), an overflow pipe (9), a water tank (10), a cleaning top plate (11), a soft brush (12), a cleaning bottom plate (13), a water pumping pipe (14), a water pump (15), a water pumping filter (16), and a cylinder (17). The cleaning base frame (1) is rectangular in the projection direction. The cleaning frame (1) has a cleaning enclosure (2) installed on its long side. A cleaning base plate (13) is installed on the upper end of the cleaning frame (1), and the cleaning base plate (13) is inside the cleaning enclosure (2) and flush with the lower end face of the cleaning enclosure (2). A cleaning top plate (11) is installed on the upper end face of the cleaning enclosure (2). A soft brush (12) is installed in the middle of the cleaning top plate (11) and is horizontal in the projection direction. Cleaning supports are installed between the cleaning enclosures (2). The support frame (3) is simultaneously cleaned. The lower end of the support frame (3) is supported on the cleaning base plate (13) and the upper end supports the cleaning top plate (11). The bottom filter screen (5) is installed on the cleaning base plate (13). The water tank (10) is installed on one side near the cleaning base frame (1). An overflow pipe (9) is installed at the bottom of the inside of the water tank (10). A water outlet pipe (6) and a water pump (7) are provided between the water tank (10) and the cleaning base frame (1). One end of the water pump (7) is connected to the water tank filter (8). The water tank filter (8) is located inside the water tank (10). The other end of the water pump (7) is connected to the water outlet pipe (6). The other end of the water outlet pipe (6) is connected to the spray pipe (4), and the spray pipe (4) is located between the cleaning enclosures (2). The water pumping pipe (14) is connected to the water collection point of the bottom filter screen (5). The other end of the water pumping pipe (14) is connected to the water pump (15). The other end of the water pump (15) is connected to the water pumping filter (16), and the water pumping filter (16) is located inside the water tank.

2. The cylinder cleaning machine according to claim 1, characterized in that, The cleaning enclosure (2) is equipped with a handle (201) for opening and closing.

3. The cylinder cleaning machine according to claim 1, characterized in that, The upper end of the spray pipe (4) is flush with the cleaning top plate (11), and the lower end passes through the cleaning bottom plate (13) and is connected to the water outlet pipe (6). The spray pipe (4) is also equipped with a nozzle (401).

4. The cylinder cleaning machine according to claim 1, characterized in that, The water tank (10) is divided into a main water tank (1001), a cleaning agent water tank (1002), and a clean water tank (1003) from one end to the other.

5. A cylinder cleaning machine according to claim 1, characterized in that, The water pumping filter (16) is specifically located inside the water purification tank (1003).

6. The cylinder cleaning machine according to claim 1, characterized in that, The cylinder (17) is inserted into the device by an external hanger.

7. A cylinder cleaning machine according to claim 1, characterized in that, The number of the nozzle (4), bottom filter (5), water outlet pipe (6), water pump (7), water tank filter (8) and overflow pipe (9) are the same as the number of the water tank (10), and they are also in the same vertical position as the water tank (10).

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