Hydraulic valve element cleaning equipment
By designing a hydraulic valve core cleaning device, a stirring and fan mechanism was used to achieve thorough cleaning and rapid drying of the valve core, solving the problem of inconvenient drying after cleaning of hydraulic valves and improving work efficiency.
Patent Information
- Application Number
- CN202520220886.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-12
AI Technical Summary
After cleaning existing hydraulic valves, it is not convenient to dry the valve core, which affects work efficiency.
A hydraulic valve core cleaning device was designed, comprising a stirring mechanism, a fan mechanism, and an ultrasonic generator. The stirring shaft drives the stirring rod to stir the cleaning fluid, the fan blades rotate to generate airflow to dry the valve core, and the ultrasonic waves generate cavitation effect for fine cleaning.
This achieves thorough cleaning and rapid drying of the valve core, improving cleaning effectiveness and work efficiency.
Smart Images

Figure CN223862416U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of cleaning equipment technology, and in particular to a hydraulic valve core cleaning device. Background Technology
[0002] The valve core is the core component of a valve, and its quality directly affects the valve's performance. During the valve core manufacturing process, due to differences in materials and processing techniques, a large amount of dirt and deposits can accumulate on the valve core's surface, affecting its quality and performance.
[0003] A search revealed a patent document with authorization announcement number CN219723905U, which discloses a hydraulic valve core cleaning device. The device includes a cleaning tank and a basket for holding the valve core, as well as a pushing device fixedly connected to the basket. The basket is made of a mesh screen to prevent air bubbles from entering, and the pushing device rotates the basket in and out of the cleaning tank, avoiding the need for hands to be inserted into the cleaning fluid. Several air pipes are located on both sides of the cleaning tank; when the basket enters the tank, air bubbles ejected from both sides clean the valve core.
[0004] In practical use, it has been found that in existing devices, it is not convenient to dry the valve core after cleaning the hydraulic valve, which leads to a problem that affects work efficiency. Therefore, we propose a hydraulic valve core cleaning device to solve the above problem. Utility Model Content
[0005] The purpose of this application is to address the shortcomings of existing technologies, such as the difficulty in drying the valve core after cleaning the hydraulic valve, which leads to reduced work efficiency, and to propose a hydraulic valve core cleaning device.
[0006] The above-mentioned technical objective of this application is achieved through the following technical solution: a hydraulic valve core cleaning device, including a cleaning tank, two support boxes fixedly installed on the top of the cleaning tank, a top box fixedly installed on the top of the two support boxes, a stirring mechanism provided between the cleaning tank and the top box, and a motor fixedly installed on the right side of the top box; a support plate fixedly installed on the inner wall of the top and the inner wall of the bottom of the support box, a fan mechanism provided between the support plate and the support box, a reciprocating mechanism provided inside the top box, a pool opening opened on the top of the cleaning tank, the pool opening located between the two support boxes, two air outlets opened on the inner side of the support boxes, an air inlet opened on the outer side of the support boxes, and a drain outlet provided on the rear side of the cleaning tank.
[0007] A further configuration of this application is as follows: the reciprocating mechanism includes a reciprocating lead screw and a lead screw seat. The reciprocating lead screw is fixedly installed on the motor output shaft. The left end of the reciprocating lead screw is rotatably connected to the inner wall of the left side of the top box. The lead screw seat is threaded onto the reciprocating lead screw. A seat hole is opened at the bottom of the top box. The lead screw seat is slidably connected to the seat hole. A placement mechanism is provided at the bottom of the lead screw seat.
[0008] By adopting the above technical solution and by setting up a reciprocating mechanism, the motor can drive the lead screw seat to move back and forth, thereby achieving the purpose of driving the valve core to move back and forth through the electric push rod and the placement basket.
[0009] A further feature of this application is that the placement mechanism includes an electric push rod and a placement basket, the electric push rod is fixedly installed at the bottom of the lead screw seat, the placement basket is fixedly installed on the output shaft of the electric push rod, and a basket door is provided on the front side of the placement basket.
[0010] By adopting the above technical solution and by setting up a placement mechanism, the valve core can be placed in the placement basket, and the placement basket and valve core can be pushed into the cleaning fluid by an electric push rod.
[0011] A further configuration of this application is as follows: the stirring mechanism includes a stirring shaft and a stirring rod, the stirring shaft is rotatably installed on the inner wall of the bottom of the cleaning tank, the top end of the stirring shaft extends into the top box, a stirring rod is provided on the stirring shaft, the stirring rod is located in the cleaning tank, and a first gear mechanism is provided between the stirring shaft and the reciprocating lead screw.
[0012] By adopting the above technical solution and setting up a stirring mechanism, the stirring shaft can drive the stirring rod to rotate, thereby continuously stirring the cleaning liquid through the stirring rod, achieving full flow of the cleaning liquid, and improving the cleaning effect.
[0013] A further feature of this application is that the fan mechanism includes a fan shaft and fan blades. The fan shafts are rotatably mounted on the inner walls of the two adjacent support boxes. The other end of the fan shaft extends to the outside of the support plate. Fan blades are provided on the fan shaft and are located inside the support plate. A second gear mechanism is provided between the fan shaft and the stirring shaft.
[0014] By adopting the above technical solution and by setting up a fan mechanism, the fan shaft can drive the fan blades to rotate, thereby generating airflow through the rotation of the fan blades and blowing it onto the valve core placed in the basket through the air outlet, thus achieving the purpose of quickly drying the valve core.
[0015] A further configuration of this application is as follows: the first gear mechanism includes two first bevel gears and two second bevel gears, two first bevel gears are fixedly sleeved on the reciprocating screw, the screw seat is located between the two first bevel gears, and a second bevel gear is fixedly sleeved on the top end of the stirring shaft, the second bevel gear meshing with the corresponding first bevel gear.
[0016] By adopting the above technical solution and by setting a first toothed mechanism, the reciprocating screw can drive the stirring shaft to rotate synchronously.
[0017] A further configuration of this application is: the second gear mechanism includes a third bevel gear and a fourth bevel gear, the third bevel gear is fixedly sleeved on the stirring shaft, the fourth bevel gear is fixedly sleeved on the other end of the fan shaft, the third bevel gear and the fourth bevel gear are both located in the corresponding support box, and the third bevel gear meshes with the corresponding fourth bevel gear.
[0018] By adopting the above technical solution and by setting a second gear mechanism, the stirring shaft can drive the fan shaft to rotate synchronously.
[0019] A further feature of this application is that an ultrasonic generator is provided on the inner wall of the bottom of the cleaning tank, and a controller is provided on the front side of the cleaning tank. The controller is electrically connected to the ultrasonic generator, the motor, and the electric push rod.
[0020] By adopting the above technical solution and by setting up an ultrasonic generator, ultrasonic waves can propagate in the cleaning fluid and generate a cavitation effect, thereby achieving the purpose of fine cleaning of dirt on the surface of the valve core.
[0021] The beneficial effects of this application are:
[0022] (1) Through the cooperation of motor, reciprocating lead screw, lead screw seat, electric push rod and placement basket, the motor can drive the valve core in the placement basket to move back and forth in the cleaning tank, so that all parts of the valve core can be in full contact with the cleaning liquid, and the purpose of improving the cleaning effect of the valve core can be achieved.
[0023] (2) Through the cooperation of the reciprocating screw, the first bevel gear, the second bevel gear, the stirring shaft and the stirring rod, the reciprocating screw can drive the stirring rod to rotate, and the stirring rod can continuously stir the cleaning liquid, so as to achieve full flow of the cleaning liquid and improve the cleaning effect.
[0024] (3) Through the cooperation of the stirring shaft, the third bevel gear, the fourth bevel gear, the fan shaft and the fan blade, the stirring shaft can drive the fan blade to rotate, and the fan blade can generate airflow, which is blown to the valve core in the basket through the air outlet, so as to facilitate the rapid drying of the valve core and thus improve work efficiency. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a three-dimensional structural schematic diagram of a hydraulic valve core cleaning device according to this application;
[0027] Figure 2 This is a schematic diagram of the internal structure of the support box and top box of a hydraulic valve core cleaning device according to this application;
[0028] Figure 3 This is a schematic diagram of the internal structure of the support box, top box, and cleaning tank of a hydraulic valve core cleaning device according to this application;
[0029] Figure 4 This is a schematic diagram of structure A of a hydraulic valve core cleaning device according to this application.
[0030] In the diagram: 1. Cleaning tank; 101. Stirring shaft; 102. Stirring rod; 2. Support box; 201. Support plate; 202. Fan shaft; 203. Fan blade; 3. Top box; 301. Motor; 302. Reciprocating lead screw; 303. Lead screw seat; 4. Electric push rod; 401. Placement basket; 5. Ultrasonic generator; 6. First bevel gear; 601. Second bevel gear; 602. Third bevel gear; 603. Fourth bevel gear; 7. Tank opening; 8. Air outlet. Detailed Implementation
[0031] The technical solution of this application will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0032] See Figures 1-4 This application provides a hydraulic valve core cleaning device, including a cleaning tank 1. Two support boxes 2 are fixedly installed on the top of the cleaning tank 1. The same top box 3 is fixedly installed on the top of the two support boxes 2. A stirring mechanism is provided between the cleaning tank 1 and the top box 3. A motor 301 is fixedly installed on the right side of the top box 3. The same support plate 201 is fixedly installed on the inner wall of the top and the inner wall of the bottom of the support box 2. A fan mechanism is provided between the support plate 201 and the support box 2. A reciprocating mechanism is provided inside the top box 3. A pool opening 7 is opened on the top of the cleaning tank 1. The pool opening 7 is located between the two support boxes 2. Two air outlets 8 are opened on the inner side of the support box 2. An air inlet is opened on the outer side of the support box 2. A drain outlet is provided on the rear side of the cleaning tank 1.
[0033] Specifically, the reciprocating mechanism includes a reciprocating lead screw 302 and a lead screw seat 303. The reciprocating lead screw 302 is fixedly installed on the output shaft of the motor 301. The left end of the reciprocating lead screw 302 is rotatably connected to the inner wall of the left side of the top box 3. The lead screw seat 303 is threaded on the reciprocating lead screw 302. A seat hole is opened at the bottom of the top box 3. The lead screw seat 303 is slidably connected to the seat hole. A placement mechanism is provided at the bottom of the lead screw seat 303.
[0034] Specifically, the placement mechanism includes an electric push rod 4 and a placement basket 401. The electric push rod 4 is fixedly installed at the bottom of the lead screw seat 303, and the placement basket 401 is fixedly installed on the output shaft of the electric push rod 4. A basket door is provided on the front side of the placement basket 401.
[0035] Specifically, the stirring mechanism includes a stirring shaft 101 and a stirring rod 102. The stirring shaft 101 is rotatably installed on the inner wall of the bottom of the washing tank 1. The top end of the stirring shaft 101 extends into the top box 3. The stirring rod 102 is provided on the stirring shaft 101. The stirring rod 102 is located inside the washing tank 1. A first gear mechanism is provided between the stirring shaft 101 and the reciprocating lead screw 302.
[0036] Specifically, the fan mechanism includes a fan shaft 202 and a fan blade 203. The fan shaft 202 is rotatably mounted on the inner wall of one of the two adjacent support boxes 2. The other end of the fan shaft 202 extends to the outside of the support plate 201. The fan blade 203 is provided on the fan shaft 202 and is located inside the support plate 201. A second gear mechanism is provided between the fan shaft 202 and the stirring shaft 101.
[0037] Specifically, the first gear mechanism includes two first bevel gears 6 and two second bevel gears 601. Two first bevel gears 6 are fixedly sleeved on the reciprocating screw 302. The screw seat 303 is located between the two first bevel gears 6. The top end of the stirring shaft 101 is fixedly sleeved with a second bevel gear 601. The second bevel gear 601 meshes with the corresponding first bevel gear 6.
[0038] Specifically, the second gear mechanism includes a third bevel gear 602 and a fourth bevel gear 603. The third bevel gear 602 is fixedly sleeved on the stirring shaft 101, and the fourth bevel gear 603 is fixedly sleeved on the other end of the fan shaft 202. The third bevel gear 602 and the fourth bevel gear 603 are both located in the corresponding support box 2, and the third bevel gear 602 meshes with the corresponding fourth bevel gear 603.
[0039] Specifically, an ultrasonic generator 5 is installed on the inner wall of the bottom of the cleaning tank 1, and a controller is installed on the front side of the cleaning tank 1. The controller is electrically connected to the ultrasonic generator 5, the motor 301, and the electric push rod 4.
[0040] In this application, during operation, the basket door is first opened, and then the valve core is placed into the placement basket 401. By activating the electric push rod 4, its output shaft can drive the placement basket 401 to move downwards, thus immersing the valve core into the cleaning solution in the cleaning tank 1. By activating the ultrasonic generator 5, ultrasonic waves propagate in the cleaning solution and generate a cavitation effect, achieving the purpose of fine cleaning of dirt on the surface of the valve core. By activating the motor 301, the reciprocating screw 302 can be rotated, which can drive the screw seat 303 to move back and forth. Through the electric push rod 4 and the placement basket 401, the valve core can be moved back and forth, ensuring that all parts of the valve core are in full contact with the cleaning solution, thereby improving the cleaning effect of the valve core. 302 can drive the stirring shaft 101 and stirring rod 102 to rotate through the first bevel gear 6 and the second bevel gear 601. This allows the stirring rod 102 to continuously stir the cleaning liquid, ensuring its full flow and improving the cleaning effect. After the valve core is cleaned, the output shaft of the electric push rod 4 retracts, allowing it to move upwards through the placement basket 401 to above the pool opening 7. Simultaneously, the stirring shaft 101 drives the fan shaft 202 and fan blade 203 to rotate through the third bevel gear 602 and the fourth bevel gear 603. This generates airflow through the rotation of the fan blade 203, which is then blown through the air outlet 8 onto the valve core in the placement basket 401. This facilitates rapid drying of the valve core and improves work efficiency.
Claims
1. A hydraulic valve core cleaning device, characterized in that, Includes a cleaning tank (1), on the top of which two support boxes (2) are fixedly installed, and the top of the two support boxes (2) is fixedly installed with the same top box (3). A stirring mechanism is provided between the cleaning tank (1) and the top box (3), and a motor (301) is fixedly installed on the right side of the top box (3). The support box (2) has the same support plate (201) fixedly installed on the top inner wall and bottom inner wall. A fan mechanism is provided between the support plate (201) and the support box (2). A reciprocating mechanism is provided in the top box (3). A pool opening (7) is opened on the top of the cleaning pool (1). The pool opening (7) is located between the two support boxes (2). Two air outlets (8) are opened on the inner side of the support box (2). An air inlet is opened on the outer side of the support box (2). A drain outlet is provided on the rear side of the cleaning pool (1).
2. The hydraulic valve core cleaning equipment according to claim 1, characterized in that: The reciprocating mechanism includes a reciprocating lead screw (302) and a lead screw seat (303). The reciprocating lead screw (302) is fixedly installed on the output shaft of the motor (301). The left end of the reciprocating lead screw (302) is rotatably connected to the inner wall of the left side of the top box (3). The lead screw seat (303) is threaded on the reciprocating lead screw (302). The bottom of the top box (3) is provided with a seat hole. The lead screw seat (303) is slidably connected to the seat hole. The bottom of the lead screw seat (303) is provided with a placement mechanism.
3. The hydraulic valve core cleaning equipment according to claim 2, characterized in that: The placement mechanism includes an electric push rod (4) and a placement basket (401). The electric push rod (4) is fixedly installed at the bottom of the lead screw seat (303). The placement basket (401) is fixedly installed on the output shaft of the electric push rod (4). A basket door is provided on the front side of the placement basket (401).
4. The hydraulic valve core cleaning equipment according to claim 3, characterized in that: The stirring mechanism includes a stirring shaft (101) and a stirring rod (102). The stirring shaft (101) is rotatably installed on the bottom inner wall of the cleaning tank (1). The top end of the stirring shaft (101) extends into the top box (3). The stirring rod (102) is provided on the stirring shaft (101). The stirring rod (102) is located in the cleaning tank (1). A first gear mechanism is provided between the stirring shaft (101) and the reciprocating lead screw (302).
5. A hydraulic valve core cleaning device according to claim 1, characterized in that: The fan mechanism includes a fan shaft (202) and fan blades (203). The fan shafts (202) are rotatably mounted on the inner walls of the two adjacent support boxes (2). The other end of the fan shaft (202) extends to the outside of the support plate (201). The fan blades (203) are provided on the fan shaft (202). The fan blades (203) are located inside the support plate (201). A second gear mechanism is provided between the fan shaft (202) and the stirring shaft (101).
6. A hydraulic valve core cleaning device according to claim 4, characterized in that: The first gear mechanism includes two first bevel gears (6) and two second bevel gears (601). Two first bevel gears (6) are fixedly sleeved on the reciprocating screw (302). The screw seat (303) is located between the two first bevel gears (6). The top end of the stirring shaft (101) is fixedly sleeved with a second bevel gear (601). The second bevel gear (601) meshes with the corresponding first bevel gear (6).
7. A hydraulic valve core cleaning device according to claim 5, characterized in that: The second gear mechanism includes a third bevel gear (602) and a fourth bevel gear (603). The third bevel gear (602) is fixedly sleeved on the stirring shaft (101), and the fourth bevel gear (603) is fixedly sleeved on the other end of the fan shaft (202). The third bevel gear (602) and the fourth bevel gear (603) are both located in the corresponding support box (2), and the third bevel gear (602) meshes with the corresponding fourth bevel gear (603).
8. A hydraulic valve core cleaning device according to claim 1, characterized in that: An ultrasonic generator (5) is installed on the inner wall of the bottom of the cleaning tank (1), and a controller is installed on the front side of the cleaning tank (1). The controller is electrically connected to the ultrasonic generator (5), the motor (301), and the electric push rod (4).
Citation Information
Patent Citations
Hydraulic valve element cleaning device
CN219723905U