Ultrasonic cleaning device for laminated glass processing

Abstract

The utility model discloses an ultrasonic cleaning device for laminated glass processing, which comprises a main body, a placing mechanism and an operating mechanism, the placing mechanism comprises a placing frame, a sliding plate, a placing handle, a butterfly nut, a fastening screw rod and a quick assembly, and the quick assembly comprises a spring, a clamping block and a shifting pin. The operating mechanism comprises a heating plate, a fan, an ultrasonic generator, an air cylinder and a lifting frame, under the mutual cooperation of the mechanisms, an operator can rapidly and accurately load and unload glass to adapt to different numbers of glass, so that the production efficiency and flexibility are improved, the distance is rapidly adjusted, and the cleaning effect can be maximized; each piece of glass is ensured to receive the effect of ultrasonic waves at the optimal position, the stability of the placing frame in the cleaning process is ensured, the risk of mechanical faults is reduced, meanwhile, the safety is improved, the operation process is simplified through a rapid fixing mechanism, and the operation complexity is reduced.

Description

Technical Field

[0001] This utility model relates to the field of glass processing technology, specifically to an ultrasonic cleaning device for laminated glass processing. Background Technology

[0002] Ultrasonic cleaning equipment for laminated glass is a device specifically designed to clean laminated glass using ultrasonic technology. Its design takes into account the special structure of laminated glass to ensure that the interlayer structure of the glass is not damaged during the cleaning process, while effectively removing dirt and impurities from the surface and gaps.

[0003] Traditional laminated glass cleaning equipment is inefficient, requiring more time and manpower to manually place and adjust the glass. Inaccurate positioning may lead to poor cleaning results or glass damage. Furthermore, the placement rack may move or vibrate during the cleaning process, increasing the risk of glass damage. It also increases the complexity of operation and the maintenance requirements of the equipment. Finally, the glass needs to be air-dried after cleaning, which not only increases processing time but may also leave watermarks, affecting product quality. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an ultrasonic cleaning device for laminated glass processing.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an ultrasonic cleaning device for laminated glass processing, comprising a main body, a placement mechanism, and an operating mechanism. The placement mechanism includes a placement frame, a sliding plate, a placement handle, a wing nut, a fastening screw, and a quick-release assembly. The sliding plate is installed inside the placement frame and slidably connected to it. The placement handle is installed on the placement frame and rotatably connected to it. The fastening screw is fixedly installed on the sliding plate. The wing nut is threadedly engaged with the fastening screw. The quick-release assembly includes a spring, a locking block, and a moving pin. The spring is fixedly installed inside the placement frame, and both ends of the spring are fixedly connected to the placement frame and the locking block, respectively. The locking block is installed inside the placement frame and slidably connected to it. The moving pin is fixedly mounted on the locking block and slidably connected to the placement frame.

[0008] Preferably, the operating mechanism includes a heating plate, a fan, an ultrasonic generator, a cylinder, and a lifting frame. The heating plate and the fan are fixedly installed on the main body, the ultrasonic generator is fixedly installed inside the main body, the cylinder is fixedly installed inside the main body, and the lifting frame is fixedly connected to the output end of the cylinder and separately connected to the main body.

[0009] In a further preferred embodiment, the cylinder output end is provided with a pressure-bearing pad, and the lifting frame is fixedly connected to the pressure-bearing pad, which facilitates the protection of the lifting frame and reduces rigid contact between the lifting frame and the main body.

[0010] In a further preferred embodiment, the lifting frame is provided with quick-connect holes inside, and a protective plate is provided at the bottom of the lifting frame. The locking block is separately connected to the quick-connect holes, which facilitates quick connection between the placement frame and the lifting frame.

[0011] In a further preferred embodiment, the placement rack is provided with a first slide groove and a second slide groove, the fastening screw slides inside the first slide groove, and the actuating pin slides inside the second slide groove, so as to facilitate adjustment of the distance between the sliding plates.

[0012] In a further preferred embodiment, the bottom of the sliding plate is provided with a fixing rod, and the bottom end of the fixing rod is provided with a rubber pad to facilitate the protection of the laminated glass placed on the fixing rod.

[0013] In a further preferred embodiment, the protective plate is provided with drainage holes, and multiple drainage holes are provided on the protective plate to prevent water from splashing when the lifting frame enters the main body.

[0014] In a further preferred embodiment, the sliding plate is provided in multiple manner, and the fixing rod and rubber pad are provided in multiple ways, so as to better support the laminated glass and fix it on the sliding plate.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, the present invention provides an ultrasonic cleaning device for laminated glass processing, which has the following advantages:

[0017] This invention, through the setting of a placement mechanism, with the cooperation of components such as the placement frame, sliding plate, placement handle, wing nut, fastening screw, and quick-installation assembly, enables operators to quickly and accurately load and unload glass, adapting to different quantities of glass, thereby improving production efficiency and flexibility. Quickly adjusting the spacing can also maximize the cleaning effect, ensuring that each piece of glass is in the optimal position to receive the ultrasonic waves.

[0018] By incorporating a quick-release assembly, this device ensures the stability of the placement rack during the cleaning process through the cooperation of components and structures such as springs, locking blocks, actuating pins, second sliding grooves, and quick-connect holes. This reduces the risk of mechanical failure and enhances safety. The quick-fixing mechanism simplifies the operation process and reduces operational complexity.

[0019] By setting up an operating mechanism, this device can quickly remove moisture from the glass surface after cleaning through the coordinated action of components such as heating plate, fan, ultrasonic generator, cylinder and lifting frame, preventing water stains from leaving marks or contamination. At the same time, the lifting method makes it more efficient and convenient to process large batches or large-size glass. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of an ultrasonic cleaning device for laminated glass processing according to the present invention;

[0021] Figure 2 This is a cross-sectional view of the overall structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the connection structure between the lifting frame and the placement frame in this utility model;

[0023] Figure 4 This is a cross-sectional view of the connection mechanism between the lifting frame and the placement frame in this utility model;

[0024] Figure 5 for Figure 4 A partial view of A in the middle.

[0025] In the diagram: 1. Main body; 2. Placement frame; 3. Sliding plate; 4. Placement handle; 5. Wing nut; 6. Fastening screw; 7. Spring; 8. Locking block; 9. Actuating pin; 10. Heating plate; 11. Fan; 12. Ultrasonic generator; 13. Cylinder; 14. Lifting frame; 15. Pressure pad; 16. Quick-connect hole; 17. Protective plate; 18. First slide groove; 19. Second slide groove; 20. Fixing rod; 21. Rubber pad; 22. Drainage hole. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example 1:

[0028] Please see Figure 1-5An ultrasonic cleaning device for laminated glass processing includes a main body 1, a placement mechanism, and an operating mechanism. The placement mechanism includes a placement frame 2, a sliding plate 3, a placement handle 4, a wing nut 5, a fastening screw 6, and a quick-release assembly. The sliding plate 3 is installed inside the placement frame 2 and slidably connected to it. The placement handle 4 is installed on the placement frame 2 and rotatably connected to it. The fastening screw 6 is fixedly installed on the sliding plate 3. The wing nut 5 is threadedly engaged with the fastening screw 6. The quick-release assembly includes a spring 7, a locking block 8, and a lever pin 9. The spring 7 is fixedly installed inside the placement frame 2, and its two ends are fixedly connected to the placement frame 2 and the locking block 8, respectively. The locking block 8 is installed inside the placement frame 2 and slidably connected to it. The lever pin 9 is fixedly disposed on the locking block 8 and slidably connected to the placement frame 2.

[0029] In this embodiment, the placement mechanism includes a placement frame 2, a sliding plate 3, a placement handle 4, a wing nut 5, a fastening screw 6, and a quick-release assembly. In use, the laminated glass is placed on the rubber pad 21 of the fixing rod 20. Then, the sliding plate 3 is pushed to slide in the first slide groove 18 inside the placement frame 2. At the same time, the fastening screw 6 slides in the first slide groove 18. When the position is appropriate, the sliding plate 3 is fixed, and then the wing nut 5 is installed on the fastening screw 6 to fix the position of the sliding plate 3. After the laminated glass is placed on the rubber pad 21, its position is fixed by multiple fixing rods 20. After the glass is placed, the placement handle 4 is pulled to place the placement frame 2 filled with laminated glass onto the lifting frame 14.

[0030] In this embodiment, the quick-release assembly includes a spring 7, a locking block 8, and a lever pin 9. In use, when the placement handle 4 is pulled to place the placement rack 2 onto the lifting frame 14, the placement rack 2 aligns with the lifting frame 14. When the end faces of the two contact each other, the installation is completed. During this process, the locking block 8, compressed by its shape, slides into the placement rack 2, thereby compressing the spring 7. This causes the lever pin 9, which is located on the locking block 8, to slide in the second slide groove 19 of the lifting frame 14. When the lifting frame 14 and the placement rack 2 are in complete contact, the locking block 8 is no longer obstructed and enters the quick-connect hole 16 inside the lifting frame 14, thus completing the connection between the lifting frame 14 and the placement rack 2. After the glass is cleaned, the lever pin 9 is pulled to slide in the second slide groove 19, the locking block 8 disengages from the quick-connect hole 16, and then the handle is pulled to pick up the placement rack 2.

[0031] In this embodiment, the operating mechanism includes a heating plate 10, a fan 11, an ultrasonic generator 12, a cylinder 13, and a lifting frame 14. During use, the main body 1 is filled with water, and then the cylinder 13 drives the lifting frame 14 out, causing the protective plate 17 to detach from the water surface. When the placement rack 2 is placed on the lifting frame 14, the cylinder 13 drives it again, causing the lifting frame 14 to fully submerge in the water. During this process, the protective plate 17 on the lifting frame 14, under the action of the drainage holes 22, has a reduced contact area with the water surface, thus preventing water splashing. Furthermore, when the lifting frame 14 contacts the main body 1, the presence of the pressure pad 15 reduces the contact rigidity between the lifting frame 14 and the main body 1 support. At this time, the ultrasonic generator 12 operates, generating ultrasonic waves in the water to clean the glass. After cleaning, the cylinder 13 drives it again, lifting the lifting frame 14 and removing it from the water surface. At this time, the heating plate 10 and the fan 11 begin to operate, slowly blowing hot air onto the glass to dry it and prevent water droplets from falling when the placement rack 2 is removed.

[0032] Example 2:

[0033] In summary, during use, the main body 1 is filled with water, and then the cylinder 13 drives the lifting frame 14 to be pushed out, causing the protective plate 17 to leave the water surface. At this time, the placement frame 2 is installed on the lifting frame. Before this, the laminated glass is placed on the rubber pad 21 of the fixing rod 20. Then, the sliding plate 3 is pushed to slide in the first slide groove 18 inside the placement frame 2. At the same time, the fastening screw 6 slides in the first slide groove 18. When the position is correct, the sliding plate 3 is fixed, and then the wing nut 5 is installed on the fastening screw 6 to fix the position of the sliding plate 3. The laminated glass is placed on the rubber pad 21 and then secured in place by multiple fixing rods 20. Once the glass is in place, the placement handle 4 is pulled to place the placement rack 2 filled with laminated glass onto the lifting frame 14. When the placement rack 2 is placed onto the lifting frame 14, and the end faces of the rack and frame 14 are in contact, the installation is complete. During this process, the shape-pressed locking block 8 slides inwards into the placement rack 2, thereby compressing the spring 7 and causing the actuating pin 9 on the locking block 8 to move inwards from the lifting frame 14. The lifting frame 14 slides in the second groove 19 of the 4th frame. When the lifting frame 14 and the placement frame 2 are in complete contact, the locking block 8 is no longer obstructed and enters the quick-connect hole 16 inside the lifting frame 14, thus completing the connection between the lifting frame 14 and the placement frame 2. At this time, the cylinder 13 drives again, causing the lifting frame 14 to fully enter the water. During this process, the protective plate 17 on the lifting frame 14 has a reduced contact area with the water surface due to the action of the drainage hole 22, thus preventing water from splashing. Furthermore, when the lifting frame 14 contacts the main body 1, the presence of the pressure pad 15 makes the lifting frame... When the contact rigidity between the 14 and the main body 1 bracket is reduced, the ultrasonic generator 12 works to generate ultrasonic waves in the water to clean the glass. After cleaning, the cylinder 13 is driven again to lift the lifting frame 14 and remove it from the water surface. At this time, the heating plate 10 and the fan 11 start to drive, slowly blowing hot air onto the glass to dry it and prevent water droplets from falling when the placement rack 2 is picked up. At this time, the actuating pin 9 is pulled to slide it in the second slide groove 19, the locking block 8 disengages from the quick-connect hole 16, and then the handle is pulled to pick up the placement rack 2, allowing the glass to enter the next processing procedure.

[0034] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic cleaning device for laminated glass processing, comprising a main body (1), a placement mechanism, and an operating mechanism, characterized in that, The placement mechanism includes a placement frame (2), a sliding plate (3), a placement handle (4), a wing nut (5), a fastening screw (6), and a quick-release assembly. The sliding plate (3) is installed inside the placement frame (2) and is slidably connected to the placement frame (2). The placement handle (4) is installed on the placement frame (2) and is rotatably connected to the placement frame (2). The fastening screw (6) is fixedly installed on the sliding plate (3). The wing nut (5) is threadedly engaged with the fastening screw (6). The quick-release assembly includes a spring (7), a locking block (8), and a toggle pin (9). The spring (7) is fixedly installed inside the placement frame (2), and both ends of the spring (7) are fixedly connected to the placement frame (2) and the locking block (8), respectively. The locking block (8) is installed inside the placement frame (2) and is slidably connected to the placement frame (2). The toggle pin (9) is fixedly installed on the locking block (8) and is slidably connected to the placement frame (2).

2. The ultrasonic cleaning device for laminated glass processing according to claim 1, characterized in that: The operating mechanism includes a heating plate (10), a fan (11), an ultrasonic generator (12), a cylinder (13), and a lifting frame (14). The heating plate (10) and the fan (11) are fixedly installed on the main body (1). The ultrasonic generator (12) is fixedly installed inside the main body (1). The cylinder (13) is fixedly installed inside the main body (1). The lifting frame (14) is fixedly connected to the output end of the cylinder (13) and is separately connected to the main body (1).

3. The ultrasonic cleaning device for laminated glass processing according to claim 2, characterized in that: The cylinder (13) output end is provided with a pressure pad (15), and the lifting frame (14) is fixedly connected to the pressure pad (15).

4. The ultrasonic cleaning device for laminated glass processing according to claim 2, characterized in that: The lifting frame (14) is provided with a quick-connect hole (16) inside, and a protective plate (17) is provided at the bottom of the lifting frame (14). The locking block (8) is separately connected to the quick-connect hole (16).

5. The ultrasonic cleaning device for laminated glass processing according to claim 1, characterized in that: The placement rack (2) is provided with a first slide groove (18) and a second slide groove (19). The fastening screw (6) slides inside the first slide groove (18), and the actuating pin (9) slides inside the second slide groove (19).

6. The ultrasonic cleaning device for laminated glass processing according to claim 1, characterized in that: The bottom of the sliding plate (3) is provided with a fixing rod (20), and the bottom end of the fixing rod (20) is provided with a rubber pad (21).

7. The ultrasonic cleaning device for laminated glass processing according to claim 4, characterized in that: The protective plate (17) is provided with drainage holes (22), and there are multiple drainage holes (22) on the protective plate (17).

8. The ultrasonic cleaning device for laminated glass processing according to claim 6, characterized in that: The sliding plate (3) is provided in multiple ways, and the fixing rod (20) and rubber pad (21) are provided in multiple ways.

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