Inverted wire drawing machine with degaussing device
By introducing a detachable winding device and a demagnetizer into the inverted wire drawing machine, the problems of uneven winding and insufficient equipment flexibility have been solved, achieving efficient production and stable material quality, and extending the equipment life.
Patent Information
- Application Number
- CN202422744871.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The existing inverted wire drawing machine's winding device cannot be replaced, which limits the equipment's flexibility and applicability, resulting in low production efficiency, easy equipment damage, and uneven winding that requires frequent adjustments, affecting production continuity and equipment lifespan.
An inverted wire drawing machine with a demagnetizing device was designed. It includes a detachable winding device and a demagnetizer. The chassis moves and the turntable rotates by a cylinder to achieve uniform wire winding and remove the magnetism of the material by the demagnetizer, thus adapting to different winding requirements.
It improves equipment flexibility and production efficiency, extends equipment life, ensures uniformity of wire winding and material quality, and reduces equipment wear and downtime for maintenance.
Smart Images
Figure CN223862570U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal processing technology, and in particular to an inverted wire drawing machine with a demagnetizing device. Background Technology
[0002] In traditional wire drawing processes, materials may become magnetic during the drawing process, which is detrimental to certain magnetically sensitive applications. For example, in some precision electronic devices or applications with high electromagnetic compatibility requirements, the magnetism of the material may affect the performance and stability of the equipment. Inverted wire drawing machines, as specialized equipment, are mainly used to draw materials such as metals or plastics into fine filaments. Their unique structural design (such as the inverted layout) gives them higher stability and efficiency during the wire drawing process.
[0003] In existing technologies, the winding devices of some inverted wire drawing machines cannot be replaced, which limits the flexibility and applicability of the equipment. This makes it difficult to improve production efficiency when facing diverse production tasks. The non-replaceable winding reels will cause the equipment to be shut down for maintenance or replacement of the entire equipment, which will greatly affect the continuity and efficiency of the production line. At the same time, uneven winding requires constant shutdowns for adjustment, which will cause additional stress and wear on the wire drawing machine's components, accelerate the aging and damage of the equipment, and shorten its service life. To address these issues, an inverted wire drawing machine with a demagnetizing device is proposed. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides an inverted wire drawing machine with a demagnetizing device, which aims to improve the problems of uneven winding, inability to replace winding devices, and limitations on the flexibility and scope of use of existing equipment.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An inverted wire drawing machine with a demagnetizing device includes a machine body and a cylinder. The driving end of the cylinder is fixedly connected to a chassis. A rolling assembly is fixedly connected to the bottom of the chassis. A slide rail is rotatably connected to the outer wall of the rolling assembly. A turntable is rotatably connected to the top of the chassis. A limit assembly is fixedly connected to the outer wall of the turntable.
[0007] The inner wall of the turntable is detachably connected to a bottom block, the top of the bottom block is fixedly connected to a top block, the inner wall of the top block is rotatably connected to a pressure plate, the inner wall of the top block is rotatably connected to a rotating column, and the top of the rotating column is fixedly connected to a rotating block.
[0008] The inner wall of the turntable is detachably connected to an orchid holder, the top of the machine body is fixedly connected to a top plate, the bottom of the top plate is rotatably connected to a winding column, the bottom of the top plate is fixedly connected to a demagnetizer, and the outer wall of the machine body is fixedly connected to a controller.
[0009] As a further description of the above technical solution:
[0010] The rolling assembly includes a roller, the outer wall of which is rotatably connected to the inner wall of the slide rail, and the outer wall of which is fixedly connected to the bottom of the chassis.
[0011] As a further description of the above technical solution:
[0012] The limiting component includes a limiting rod, the outer wall of which is fixedly connected to the outer wall of the turntable;
[0013] As a further description of the above technical solution:
[0014] The bottom of the demagnetizer is fixedly connected to the top of the body, and a sensor is fixedly connected to the bottom of the top plate;
[0015] As a further description of the above technical solution:
[0016] The bottom of the rotating block contacts the top of the pressure plate, and the bottom of the pressure plate contacts the outer wall of the orchid stand;
[0017] As a further description of the above technical solution:
[0018] The outer wall of the top block is in contact with the inner wall of the turntable, and the outer wall of the bottom block is in contact with the bottom of the orchid stand.
[0019] This utility model has the following beneficial effects:
[0020] 1. In this utility model, the cylinder drives the chassis to move back and forth on the slide rail, while the turntable drives the orchid frame to rotate. This allows for appropriate adjustments based on the wire winding situation on site, resulting in more uniform wire winding and preventing wear and tear on the equipment caused by uneven wire winding, thus shortening the equipment's service life.
[0021] 2. In this utility model, the rotating block drives the rotating column to rotate, so that the pressure plate can rotate freely, thereby realizing the installation and disassembly of the orchid rack. This design can install orchid racks of different sizes according to the work requirements on site, so as to cooperate with the limiting column to wind wire loops of different diameters. At the same time, this design is also conducive to the maintenance and cleaning of the orchid rack. Attached Figure Description
[0022] Figure 1This is a three-dimensional schematic diagram of an inverted wire drawing machine with a demagnetizing device proposed in this utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the limiting rod of an inverted wire drawing machine with a demagnetizing device proposed in this utility model;
[0024] Figure 3 This is a schematic diagram of the pressure plate of an inverted wire drawing machine with a demagnetizing device proposed in this utility model;
[0025] Figure 4 This is a schematic diagram of the rotating column of an inverted wire drawing machine with a demagnetizing device proposed in this utility model.
[0026] Legend:
[0027] 1. Body; 2. Cylinder; 3. Chassis; 4. Roller; 5. Slide rail; 6. Turntable; 7. Limit rod; 8. Orchid holder; 9. Top plate; 10. Winding column; 11. Demagnetizer; 12. Bottom block; 13. Top block; 14. Pressure plate; 15. Turning column; 16. Rotating block; 17. Controller. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Reference Figures 1 to 2 This utility model provides an embodiment of an inverted wire drawing machine with a demagnetizing device, comprising a machine body 1, which serves as the basic frame of the entire wire drawing machine. It is made of high-strength metal material, possesses excellent rigidity and stability, and can withstand various stresses and vibrations generated during the wire drawing process. It provides a stable mounting foundation for other components, ensuring that the entire equipment will not experience malfunctions or deviations due to structural instability during operation. A cylinder 2 converts the energy of compressed air into mechanical energy through the movement of an internal piston, thereby driving other connected components to perform corresponding actions. The drive end of the cylinder 2 is fixedly connected to a chassis 3, which is a component with important load-bearing and connecting functions. Its design must not only consider the ability to bear the weight of numerous components above, but also ensure that it can maintain stability and precision during movement.
[0030] A rolling assembly is fixedly connected to the bottom of the chassis 3. The rolling assembly includes rollers 4. The outer wall of the rollers 4 is firmly fixed to the bottom of the chassis 3 by means of high-strength bolts or welding. The size, material and manufacturing process of these rollers 4 are carefully selected and designed to ensure that they have good wear resistance, load-bearing capacity and rotation flexibility. The outer wall of the rollers 4 is fixedly connected to the bottom of the chassis 3, and the outer wall of the rolling assembly is rotatably connected to a slide rail 5.
[0031] The outer wall of the roller 4 is rotatably connected to the inner wall of the slide rail 5, forming a tight and smooth rotational connection between the outer wall of the roller 4 and the inner wall of the slide rail 5. The slide rail 5 is also made of high-strength metal material and is precision machined, with a high degree of smoothness on its inner wall surface, which can effectively reduce the frictional resistance when the roller 4 rotates. When the cylinder 2 pushes the chassis 3, the roller 4 at the bottom of the chassis 3 will roll along the inner wall of the slide rail 5, enabling the chassis 3 to move up and down smoothly. This movement method is not only highly accurate, but also effectively reduces the energy loss caused by friction between components, thereby improving the overall operating efficiency of the equipment.
[0032] The top of the chassis 3 is rotatably connected to a turntable 6, which is a component capable of flexible rotation. It is rotatably connected to the chassis 3 through bearings or other suitable rotational connection methods. The outer wall of the turntable 6 is fixedly connected to a limiting component, which includes a limiting rod 7. The outer wall of the limiting rod 7 is firmly fixedly connected to the outer wall of the turntable 6 by welding, bolting, or other methods. Its function is to limit the maximum diameter of the wire during winding and ensure that the wire does not exceed the range of the turntable 6 during winding. The outer wall of the limiting rod 7 is fixedly connected to the outer wall of the turntable 6. The inner wall of the turntable 6 is detachably connected to an orchid holder 8. The function of the orchid holder 8 is to ensure that the wire can be evenly wound into a circle.
[0033] A top plate 9 is fixedly connected to the top of the machine body 1. The top plate 9 provides stable support for subsequent components. A sensor is fixedly connected to the bottom of the top plate 9. The sensor is a high-precision detection device that can monitor various parameters during the operation of the equipment in real time, such as wire drawing speed, tension, and temperature. This data is of great significance for understanding the real-time status of the wire drawing operation, timely detection of problems, and taking corresponding measures. A winding column 10 is rotatably connected to the bottom of the top plate 9, which is responsible for winding the wire-drawn material in an orderly manner. A demagnetizer 11 is fixedly connected to the bottom of the top plate 9. The bottom of the demagnetizer 11 is fixedly connected to the top of the machine body 1. Since metal materials may have a certain degree of magnetism after various processing, this will affect the performance and quality of subsequent materials. The demagnetizer 11 generates a specific magnetic field that interacts with the magnetism of the wire-drawn material, thereby eliminating its magnetism and ensuring that the quality of the wire-drawn material meets production requirements.
[0034] Reference Figures 3 to 4 The inner wall of the turntable 6 is detachably connected to a base block 12. The outer wall of the base block 12 contacts the bottom of the orchid stand 8, providing bottom support for the orchid stand 8. The design of the base block 12 must be able to bear the weight of the orchid stand 8 and the wire drawing material placed on it, while also ensuring that there will be no shaking or displacement during the operation of the equipment. The top of the base block 12 is fixedly connected to a top block 13. The outer wall of the top block 13 contacts the inner wall of the turntable 6 to ensure the integrity of the structure and prevent small distance deviations.
[0035] A pressure plate 14 is rotatably connected to the inner wall of the top block 13. The bottom of the pressure plate 14 contacts the outer wall of the orchid frame 8. By applying a certain pressure to the outer wall of the orchid frame 8 through the pressure plate 14, the position of the orchid frame 8 can be more firmly fixed, so that it can remain stable when subjected to various external forces during the wire drawing process. A rotating column 15 is rotatably connected to the inner wall of the top block 13. The function of the rotating column 15 is to provide rotational support for subsequent components. A rotating block 16 is fixedly connected to the top of the rotating column 15. The rotating block 16 is designed to facilitate operation by the operator. The bottom of the rotating block 16 contacts the top of the pressure plate 14. A controller 17 is fixedly connected to the outer wall of the machine body 1. The controller 17 is the "brain" of the entire wire drawing machine and plays a crucial role in the operation of the equipment. It receives various parameter information collected from the sensors at the bottom of the top plate 9, such as wire drawing speed, tension, temperature, etc., and analyzes and processes these data according to the preset program and algorithm.
[0036] Working principle: First, the operator can rotate the rotating block 16. The rotating block 16 will rotate with the rotating column 15 as the rotation support until it is horizontal with the concave hole on the pressure plate 14. Then, rotate the pressure plate 14 to 180 degrees and place the orchid rack 8 on the base block 12. Then, rotate the pressure plate 14 back so that it contacts the surface of the orchid rack 8. Then, rotate the rotating block 16 so that it is perpendicular to the concave hole on the pressure plate 14. This achieves the detachable effect of the orchid rack 8. This design can install orchid racks 8 of different sizes according to the work needs on site, so as to cooperate with the limit rod 7 to wind wire coils of different diameters. At the same time, it is also convenient for the operator to replace and repair the orchid rack 8.
[0037] Regarding the uniformity of winding, adjustments can be made according to the on-site winding conditions. The controller 17 activates the cylinder 2, creating a tight and smooth rotational connection between the outer wall of the roller 4 and the inner wall of the slide rail 5. The slide rail 5 is also made of high-strength metal and precision-machined, with a highly smooth inner wall surface, effectively reducing frictional resistance during the rotation of the roller 4. When the cylinder 2 pushes the chassis 3, the roller 4 at the bottom of the chassis 3 rolls along the inner wall of the slide rail 5, enabling the chassis 3 to move smoothly back and forth. This ensures the uniformity of wire winding, preventing wear and tear on the equipment due to uneven winding and shortening its service life.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An inverted wire drawing machine with a demagnetizing device, comprising a machine body (1) and a cylinder (2), characterized in that: The driving end of the cylinder (2) is fixedly connected to the chassis (3), the bottom of the chassis (3) is fixedly connected to the rolling assembly, the outer wall of the rolling assembly is rotatably connected to the slide rail (5), the top of the chassis (3) is rotatably connected to the turntable (6), and the outer wall of the turntable (6) is fixedly connected to the limit assembly. The inner wall of the turntable (6) is detachably connected to a bottom block (12), the top of the bottom block (12) is fixedly connected to a top block (13), the inner wall of the top block (13) is rotatably connected to a pressure plate (14), the inner wall of the top block (13) is rotatably connected to a rotating column (15), and the top of the rotating column (15) is fixedly connected to a rotating block (16). The inner wall of the turntable (6) is detachably connected to an orchid rack (8), the top of the body (1) is fixedly connected to a top plate (9), the bottom of the top plate (9) is rotatably connected to a winding column (10), the bottom of the top plate (9) is fixedly connected to a demagnetizer (11), and the outer wall of the body (1) is fixedly connected to a controller (17).
2. The inverted wire drawing machine with a demagnetizing device according to claim 1, characterized in that: The rolling assembly includes a roller (4), the outer wall of which is rotatably connected to the inner wall of the slide rail (5), and the outer wall of which is fixedly connected to the bottom of the chassis (3).
3. The inverted wire drawing machine with a demagnetizing device according to claim 1, characterized in that: The limiting component includes a limiting rod (7), the outer wall of which is fixedly connected to the outer wall of the turntable (6).
4. An inverted wire drawing machine with a demagnetizing device according to claim 1, characterized in that: The bottom of the demagnetizer (11) is fixedly connected to the top of the body (1), and a sensor is fixedly connected to the bottom of the top plate (9).
5. An inverted wire drawing machine with a demagnetizing device according to claim 1, characterized in that: The bottom of the rotating block (16) is in contact with the top of the pressure plate (14), and the bottom of the pressure plate (14) is in contact with the outer wall of the orchid stand (8).
6. An inverted wire drawing machine with a demagnetizing device according to claim 5, characterized in that: The outer wall of the top block (13) is in contact with the inner wall of the turntable (6), and the outer wall of the bottom block (12) is in contact with the bottom of the orchid stand (8).