Cast aluminum heating plate shell casting equipment

Abstract

The utility model provides cast aluminum heating plate shell casting equipment which comprises a base, a reciprocating assembly is assembled on the top of the base, two sets of casting assemblies are assembled on a drive of the reciprocating assembly, lifting assemblies are fixedly installed on the two sides of the base, and the casting assemblies are jointly and fixedly installed on the tops of the lifting assemblies. The front side and the rear side of the top of the base are jointly provided with a cooling assembly. The reciprocating assembly comprises a carrier plate, a guide block, a threaded rod and a motor, and the casting assembly comprises a separating part and a casting part. The reciprocating assembly and the casting assembly are matched with each other, so that the equipment can carry out alternate casting operation, the equipment can be alternated with another group of casting parts after the casting is complete, the casting assemblies can be butted after the casting is alternated, the cast casting assemblies are promoted to enter a cooling state, and the casting efficiency is improved. And cold water enters the casting assembly for cooling after butt joint.

Description

Technical Field

[0001] This utility model relates to the field of aluminum heating plate production technology, specifically to a casting equipment for aluminum heating plate shells. Background Technology

[0002] Cast aluminum heating plates are heating elements that use aluminum alloy as the heat-conducting material. They are widely used in various heating equipment, such as industrial heating, home heating, and kitchen appliances.

[0003] The outer shell of a cast aluminum heating plate is usually made by casting, which ensures that the shell has good structural integrity and precise dimensions.

[0004] Currently, aluminum heating plate shell casting equipment generally employs two types: fully automated and semi-automated casting operations. However, in the semi-automated casting process, personnel need to manually inject molten aluminum into the prepared mold and wait for it to cool before separating the mold. This process consumes a certain amount of time, and the intervals between these intervals are relatively long, making it impossible to guarantee rapid casting continuity. In addition, in semi-automated casting operations, natural cooling is commonly used to wait for the molten aluminum to solidify and form within the mold. However, this method also prolongs the equipment preparation time and results in a relatively slow cooling effect.

[0005] Therefore, this application proposes a casting equipment for aluminum heating plate shells. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a casting equipment for aluminum heating plate shells, which solves the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A casting equipment for an aluminum heating plate shell includes a base. A reciprocating assembly is mounted on the top of the base. Two casting assemblies are mounted on the drive assembly of the reciprocating assembly. Lifting assemblies are fixedly installed on both sides of the base. A casting assembly is fixedly installed on the top of the lifting assemblies. Cooling assemblies are mounted on the front and rear sides of the top of the base. The reciprocating assembly includes a carrier plate, guide blocks, threaded rods, and a motor. The casting assembly includes separation components and casting components. A guide groove is provided on the top of the base. A threaded rod is installed inside the guide groove. A motor is fixedly installed on the front of the base, and the output end of the motor is connected to the threaded rod. Two sets of guide blocks are threadedly fitted onto the threaded rod. A carrier plate is fixedly installed on the top of the guide blocks. Two sets of separation components are fixedly installed on both sides of the top of the carrier plate. A casting component is fixedly installed on the carrier plate between the separation components, and the casting component is mated with the separation component. The cooling assembly includes a liquid guiding component and a docking component. A docking component is fixedly installed on the front and rear sides of the top of the base, and the docking component is mated with the casting component. A liquid guiding component is mated with the outer side of the docking component.

[0009] Furthermore, the lifting assembly includes a support base, a telescopic plate, and a first telescopic cylinder. Support bases are fixedly installed on both sides of the base, and a telescopic plate is fixedly installed on the top of the support base. A casting assembly is installed on the top of the telescopic plate, and a first telescopic cylinder is fixedly installed on the inner side of the telescopic plate. The output end of the first telescopic cylinder is connected to the bottom of the casting assembly.

[0010] Furthermore, the casting assembly includes a top plate, a diversion pipe, a collecting cavity, and a first casting port. The top plate is fixedly installed on the top of the telescopic plate, the collecting cavity is fixedly installed on the bottom of the top plate, the diversion pipe is connected to the bottom of the collecting cavity, and the first casting port connected to the collecting cavity is fixedly installed on the top of the top plate.

[0011] Furthermore, the separation component includes a first support plate, a second telescopic cylinder, and a mounting plate. The first support plate is fixedly installed on both sides of the top of the carrier plate, and the second telescopic cylinder is fixedly installed on the outer side of the first support plate. The mounting plate is slidably installed on the carrier plate on the inner side of the first support plate, and the mounting plate and the carrier plate are slidably connected by a sliding component. The cast component is assembled on the inner side of the mounting plate.

[0012] Furthermore, the casting component includes a central cavity, an inner mold, an outer mold, a fixing seat, and a liquid guide port. The outer mold is fixedly installed on the inner side of the mounting plate, the central cavity is fixedly installed on the top of the carrier plate, the inner mold is fixedly installed on both sides of the central cavity, and the inner mold and the outer mold cooperate with each other. The central cavity and the inner mold are interconnected. Two sets of liquid guide ports are fixedly installed on the side of the central cavity, and the second casting port is installed on the top of the outer mold.

[0013] Furthermore, the docking component includes a second support plate, a docking sleeve, and a built-in docking interface. The second support plate is fixedly installed on both the front and rear sides of the top of the base. Two sets of docking sleeves are respectively docked and installed on the inner side of the second support plate, and the built-in docking interface is docked and installed inside the docking sleeve.

[0014] Furthermore, the liquid guiding component includes an outlet branch pipe, an inlet branch pipe, an inlet main pipe, and an outlet main pipe. The outlet branch pipe and the inlet branch pipe are respectively connected to the outer side of the second support plate. Two sets of built-in interfaces are respectively connected to the outlet branch pipe and the inlet branch pipe. The outlet main pipe is connected to the bottom of the outlet branch pipe, and the inlet main pipe is connected to the bottom of the inlet branch pipe. An electric control valve is connected to the inlet branch pipe.

[0015] This invention provides a casting equipment for aluminum heating plate shells. Compared with the prior art, it has the following advantages:

[0016] The equipment can perform alternating casting operations through the cooperation between the reciprocating components and the casting components. After the casting is completed, it can be alternated with another set of castings. This can ensure rapid connection of casting and shorten the casting interval. Compared with the traditional single casting, it increases the output of aluminum castings and the production process.

[0017] The cooling components can be connected after the casting components have been alternately poured, which causes the casting components to enter a cooling state. After connection, cold water enters the casting components to cool them, which enables the casting materials in the casting components to be quickly solidified. In addition, the reciprocating alternation of the casting components further accelerates the production process of the castings. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 A first-view structural schematic diagram of the casting equipment of this utility model is shown;

[0020] Figure 2 A second-view structural schematic diagram of the casting equipment of this utility model is shown;

[0021] Figure 3 A schematic diagram of the casting component structure of this utility model is shown;

[0022] Figure 4 A schematic diagram of the casting component structure of this utility model is shown;

[0023] Figure 5 A schematic diagram of the cooling component structure of this utility model is shown;

[0024] The figure shows: 1. Base; 11. Guide groove; 2. Reciprocating assembly; 21. Carrier plate; 211. Sliding component; 22. Guide block; 23. Threaded rod; 24. Motor; 3. Lifting assembly; 31. Support seat; 32. Telescopic plate; 33. First telescopic cylinder; 4. Casting assembly; 41. Top plate; 42. Diverter pipe; 43. Gathering chamber; 44. First casting port; 5. Casting assembly; 51. Separation component; 511. First support plate; 512. Second telescopic cylinder; 5 13. Mounting plate; 52. Casting component; 521. Central cavity; 522. Inner mold component; 523. Outer mold component; 524. Fixing base; 525. Liquid guide port; 526. Second casting port; 6. Cooling assembly; 61. Liquid guide component; 611. Liquid outlet branch pipe; 612. Liquid inlet branch pipe; 613. Liquid inlet main pipe; 614. Liquid outlet main pipe; 615. Electrically controlled valve; 62. Connecting component; 621. Second support plate; 622. Connecting sleeve; 623. Internal connecting interface. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Example 1

[0026] To address the technical problems in the background section, the following casting equipment for aluminum heating plate shells is provided:

[0027] Combination Figures 1-5 As shown, the present invention provides a casting equipment for a cast aluminum heating plate shell, including a base 1, a reciprocating assembly 2 mounted on the top of the base 1, two sets of casting assemblies 5 mounted on the drive of the reciprocating assembly 2, lifting assemblies 3 fixedly mounted on both sides of the base 1, casting assemblies 4 fixedly mounted on the top of the lifting assemblies 3, and cooling assemblies 6 mounted on the front and rear sides of the top of the base 1.

[0028] During this process, the base 1 supports the components. Through the cooperation between the reciprocating component 2 and the casting component 5, the equipment can perform alternating casting operations. After the casting is completed, it can be alternated with another set of castings. This ensures rapid connection of casting and shortens the casting interval. Compared with the traditional single casting, it increases the output and production process of aluminum castings. The lifting component 3 drives the casting component 4 to perform automated lifting operations, so that the casting component 4 can cast the casting component 5. In order to facilitate the equipment to switch the casting component 5 after casting, the lifting component 3 needs to drive the casting component 4 to rise to make way. The cooling component 6 can be connected after the casting component 5 has been alternated, so that the casting component 5 enters the cooling state. After the connection, cold water enters the casting component 5 for cooling, so as to quickly solidify the casting material in the casting component 5. In addition, the reciprocating alternation of the casting component 5 further accelerates the production process of castings.

[0029] The reciprocating assembly 2 includes a carrier plate 21, guide blocks 22, threaded rods 23, and a motor 24. The casting assembly 5 includes a separation component 51 and a casting component 52. A guide groove 11 is provided on the top of the base 1. The threaded rod 23 is installed inside the guide groove 11. The motor 24 is fixedly installed on the front of the base 1, and the output end of the motor 24 is connected to the threaded rod 23. Two sets of guide blocks 22 are threadedly fitted on the threaded rod 23. The carrier plate 21 is fixedly installed on the top of the guide blocks 22. Two sets of separation components 51 are fixedly installed on both sides of the top of the carrier plate 21. The casting component 52 is fixedly installed on the carrier plate 21 between the separation components 51, and the casting component 52 is assembled with the separation component 51. The cooling assembly 6 includes a liquid guiding component 61 and a docking component 62. The docking component 62 is fixedly installed on the front and rear sides of the top of the base 1, and the docking component 62 is engaged with the casting component 52. The liquid guiding component 61 is installed on the outer side of the docking component 62.

[0030] During this process, the motor 24 is started, driving the threaded rod 23 to rotate, causing the two sets of guide blocks 22 to move the carrier plate 21 linearly. This causes a set of casting components 52 and separation components 51 on the carrier plate 21 to reach the casting position. Casting is then performed by docking the casting components 52 with the casting assembly 4. After casting is completed, the casting assembly 4 rises and separates. At this time, the motor 24 can be started again to drive the carrier plate 21, causing another set of casting components 52 to move below the casting assembly 4, and then docking and casting are performed again. During casting, the previous casting component 52 docks with the corresponding docking component 62. Then, cooling water is injected into the casting component 52 through the liquid guiding component 61, causing the cooling water to circulate and cool and solidify the raw materials in the casting component 52. Example 2

[0031] like Figure 1 and Figure 5 As shown, based on the above embodiments, this embodiment further provides the following:

[0032] In this embodiment, the lifting assembly 3 includes a support base 31, a telescopic plate 32, and a first telescopic cylinder 33. The support base 31 is fixedly installed on both sides of the base 1. The telescopic plate 32 is fixedly installed on the top of the support base 31. The casting assembly 4 is installed on the top of the telescopic plate 32. The first telescopic cylinder 33 is fixedly installed on the inner side of the telescopic plate 32, and the output end of the first telescopic cylinder 33 is connected to the bottom of the casting assembly 4.

[0033] During the casting process, the first telescopic cylinder 33 is activated, which drives the casting component 4 to descend, causing the casting component 4 to dock with the casting part 52 and inject the molten aluminum into the interior.

[0034] After casting is completed, the first telescopic cylinder 33 can be activated again to drive the casting component 4 to rise and separate for easy switching.

[0035] In this embodiment, the casting assembly 4 includes a top plate 41, a diversion pipe 42, a collecting cavity 43, and a first casting port 44. The top of the telescopic plate 32 is fixedly installed with the top plate 41, the bottom of the top plate 41 is fixedly installed with the collecting cavity 43, the bottom of the collecting cavity 43 is connected to the diversion pipe 42, and the top of the top plate 41 is fixedly installed with the first casting port 44 communicating with the collecting cavity 43.

[0036] Based on the above, during casting, it is necessary to ensure that the bottom ends of the two diversion pipes 42 are connected to the casting component 52. Then, the molten aluminum is injected into the first casting port 44. The molten aluminum enters the collecting cavity 43 through the first casting port 44, and finally enters the diversion pipe 42 through the collecting cavity 43, thus completing the injection of molten aluminum. Example 3

[0037] like Figures 1-5 As shown, based on the above embodiments, this embodiment further provides the following:

[0038] In this embodiment, the separation component 51 includes a first support plate 511, a second telescopic cylinder 512, and a mounting plate 513. The first support plate 511 is fixedly installed on both sides of the top of the carrier plate 21. The second telescopic cylinder 512 is fixedly installed on the outer side of the first support plate 511. The mounting plate 513 is slidably installed on the carrier plate 21 on the inner side of the first support plate 511, and the mounting plate 513 and the carrier plate 21 are slidably connected by a sliding component 211. The casting component 52 is assembled on the inner side of the mounting plate 513.

[0039] During this process, once the aluminum casting has solidified, the second telescopic cylinder 512 can be activated. The second telescopic cylinder 512 will drive the mounting plate 513 to retract. At that time, the casting component 52 on the mounting plate 513 will be separated, realizing the mold opening operation. Then, the personnel can take out the formed aluminum casting pipe.

[0040] In this embodiment, the casting component 52 includes a central cavity 521, an inner mold 522, an outer mold 523, a fixing seat 524, and a liquid guide port 525. The outer mold 523 is fixedly installed on the inner side of the mounting plate 513. The central cavity 521 is fixedly installed on the top of the carrier plate 21. The inner mold 522 is fixedly installed on both sides of the central cavity 521, and the inner mold 522 and the outer mold 523 cooperate with each other. The central cavity 521 and the inner mold 522 are interconnected. Two sets of liquid guide ports 525 are fixedly installed on the side of the central cavity 521. The second casting port 526 is installed on the top of the outer mold 523.

[0041] Based on the above, during casting, it is necessary to ensure that the second casting port 526 is aligned with the bottom port of the diversion pipe 42 to facilitate the injection of molten aluminum. The molten aluminum enters the inner mold 522 and the outer mold 523 for molding. After injection, it can move and alternate to make way, and ensure that the liquid guide port 525 is aligned with the corresponding docking part 62 to facilitate its entry into the cooling stage for cooling and solidification.

[0042] In this embodiment, the docking component 62 includes a second support plate 621, a docking sleeve 622, and a built-in docking interface 623. The second support plate 621 is fixedly installed on the front and rear sides of the top of the base 1. Two sets of docking sleeves 622 are respectively docked on the inner side of the second support plate 621, and the built-in docking interface 623 is docked on the inside of the docking sleeve 622.

[0043] By combining the above, after the aluminum liquid is injected, it moves and alternates to make way, and the liquid guide port 525 docks with the built-in interface 623. The built-in interface 623 is inserted into the liquid guide port 525, while the docking jacket 622 tightly fits and docks with the outside of the liquid guide port 525, achieving a double-layer sealing effect. This ensures that the cooling water can be smoothly injected into the central cavity 521 for cooling operations.

[0044] In this embodiment, the liquid guiding component 61 includes an outlet branch pipe 611, an inlet branch pipe 612, an inlet main pipe 613, and an outlet main pipe 614. The outlet branch pipe 611 and the inlet branch pipe 612 are respectively connected and installed on the outer side of the second support plate 621. Two sets of built-in interfaces 623 are respectively connected and installed to the outlet branch pipe 611 and the inlet branch pipe 612. The outlet main pipe 614 is connected and installed at the bottom of the outlet branch pipe 611, and the inlet main pipe 613 is connected and installed at the bottom of the inlet branch pipe 612. An electric control valve 615 is connected and installed on the inlet branch pipe 612.

[0045] By combining the above, cooling water enters through the main inlet pipe 613 and opens the electrically controlled valve 615 on the inlet branch pipe 612. At that time, the cooling water enters the corresponding pipe group and simultaneously enters the central cavity 521. As the cooling water in the central cavity 521 increases until it is almost saturated, the cooling water can be discharged through the outlet branch pipe 611 and finally enters the outlet main pipe 614 for discharge, realizing the circulation of cooling water and ensuring rapid cooling of the casting.

[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0047] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A casting equipment for aluminum heating plate shells, characterized in that: The base includes a base, a reciprocating assembly is mounted on the top of the base, two sets of casting assemblies are mounted on the drive of the reciprocating assembly, lifting assemblies are fixedly mounted on both sides of the base, casting assemblies are fixedly mounted on the top of the lifting assemblies, and cooling assemblies are mounted on the front and rear sides of the top of the base. The reciprocating assembly includes a carrier plate, guide blocks, a threaded rod, and a motor. The casting assembly includes a separating component and a casting component. A guide groove is provided on the top of the base, and a threaded rod is installed inside the guide groove. A motor is fixedly installed on the front of the base, and the output end of the motor is connected to the threaded rod. Two sets of guide blocks are threaded onto the threaded rod, and a carrier plate is fixedly installed on the top of the guide blocks. Two sets of separating components are fixedly installed on both sides of the top of the carrier plate. A casting component is fixedly installed on the carrier plate between the separating components, and the casting component is mated with the separating component. The cooling assembly includes a liquid guiding component and a docking component. A docking component is fixedly installed on the front and rear sides of the top of the base, and the docking component is mated with the casting component. A liquid guiding component is installed on the outer side of the docking component.

2. The casting equipment for a cast aluminum heating plate shell according to claim 1, characterized in that: The lifting assembly includes a support base, a telescopic plate, and a first telescopic cylinder. Support bases are fixedly installed on both sides of the base, and a telescopic plate is fixedly installed on the top of the support base. A casting assembly is installed on the top of the telescopic plate, and a first telescopic cylinder is fixedly installed on the inner side of the telescopic plate. The output end of the first telescopic cylinder is connected to the bottom of the casting assembly.

3. The casting equipment for a cast aluminum heating plate shell according to claim 2, characterized in that: The casting assembly includes a top plate, a distribution pipe, a collection cavity, and a first casting port. The top plate is fixedly installed on the top of the telescopic plate, the collection cavity is fixedly installed on the bottom of the top plate, the distribution pipe is connected to the bottom of the collection cavity, and the first casting port connected to the collection cavity is fixedly installed on the top of the top plate.

4. The casting equipment for a cast aluminum heating plate shell according to claim 3, characterized in that: The separation component includes a first support plate, a second telescopic cylinder, and a mounting plate. The first support plate is fixedly installed on both sides of the top of the carrier plate. The second telescopic cylinder is fixedly installed on the outer side of the first support plate. The mounting plate is slidably installed on the carrier plate inside the first support plate, and the mounting plate and the carrier plate are slidably connected by a sliding component. The cast component is assembled on the inner side of the mounting plate.

5. The casting equipment for a cast aluminum heating plate shell according to claim 4, characterized in that: The casting component includes a central cavity, an inner mold, an outer mold, a fixing seat, and a liquid guide port. The outer mold is fixedly installed on the inner side of the mounting plate, and the central cavity is fixedly installed on the top of the carrier plate. The inner mold is fixedly installed on both sides of the central cavity, and the inner mold and the outer mold cooperate with each other. The central cavity and the inner mold are interconnected. Two sets of liquid guide ports are fixedly installed on the side of the central cavity, and the second casting port is installed on the top of the outer mold.

6. The casting equipment for a cast aluminum heating plate shell according to claim 5, characterized in that: The docking component includes a second support plate, a docking sleeve, and a built-in docking interface. The second support plate is fixedly installed on the front and rear sides of the top of the base. Two sets of docking sleeves are docked and installed on the inner side of the second support plate, and the built-in docking interface is docked and installed inside the docking sleeve.

7. The casting equipment for a cast aluminum heating plate shell according to claim 6, characterized in that: The liquid guiding component includes an outlet branch pipe, an inlet branch pipe, an inlet main pipe, and an outlet main pipe. The outlet branch pipe and the inlet branch pipe are respectively connected to the outer side of the second support plate. Two sets of built-in interfaces are respectively connected to the outlet branch pipe and the inlet branch pipe. The outlet main pipe is connected to the bottom of the outlet branch pipe, and the inlet main pipe is connected to the bottom of the inlet branch pipe. An electric control valve is connected to the inlet branch pipe.

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