Welding device for medical pressure sensor chip

Abstract

The utility model relates to the field of medical pressure sensor chip welding, in particular to a medical pressure sensor chip welding device which comprises a working table, a welding main machine, a chip base, a welding head assembly, a welding wire feeding assembly and a scrap blowing assembly, the welding main machine is arranged on the right side of the working table, the chip base is fixed on the left side of the working table, and the chip base is fixed on the right side of the working table. The chip base is provided with a chip groove, the welding head assembly comprises a welding head and a driving assembly, the welding head ascends and descends through the driving assembly, the welding wire feeding assembly conveys welding wires to the position between the welding head and the chip base, the scrap blowing assembly comprises an air feeder, a scrap blowing pipe, a scrap suction pipe and an exhaust fan, the air feeder and the exhaust fan are arranged on the left side of the welding main machine, one end of the scrap blowing pipe is connected with the air feeder, and the other end of the scrap blowing pipe is connected with the chip suction pipe. The other end of the scrap blowing pipe directly faces the highest point of the front side of the welding head, one end of the scrap suction pipe is connected with the exhaust fan, the other end of the scrap suction pipe is located on the rear side of the welding head, efficient and stable welding is achieved through cooperative work of all the assemblies, the welding efficiency is improved, and the problem of soldering tin residues is effectively solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to medical pressure sensor chip welding field relates to a kind of for medical pressure sensor chip welding device. BACKGROUND

[0002] In the current medical pressure sensor chip welding field, manual welding is still mostly used. This traditional welding method has many drawbacks. On the one hand, manual welding completely relies on manual operation, and the welding efficiency is extremely low, which is difficult to meet the needs of mass production. Moreover, due to the lack of specific tooling, it is difficult to ensure the accurate positioning and fixation of the chip during welding, resulting in uneven welding quality and high scrap rate. On the other hand, during the welding process, if the solder of the welding head accumulates, the surface of the medical pressure sensor chip will be left with excess solder from the previous welding during the next welding, which not only seriously affects the surface quality of the chip, but also may negatively affect the performance of the chip, such as causing unstable electrical connection of the chip. Based on the above problems, there is an urgent need for a medical pressure sensor chip welding device that can improve welding efficiency, ensure welding quality and effectively clean solder residues. SUMMARY

[0003] The utility model provides a kind of for medical pressure sensor chip welding device to solve the problems of prior art.

[0004] The purpose of the utility model can be achieved by the following technical solutions: a medical pressure sensor chip welding device comprises a workbench, a welding host, a chip base, a welding head assembly, a welding wire feeding assembly and a scrap blowing assembly. The welding host is arranged on the right side of the workbench. The chip base is fixed on the left side of the workbench. The chip base is provided with a chip groove. The welding head assembly comprises a welding head and a driving assembly. The welding head is lifted by the driving assembly. The welding wire feeding assembly feeds the welding wire between the welding head and the chip base. The scrap blowing assembly comprises a blower, a scrap blowing pipe, a scrap suction pipe and an exhaust fan. The blower and the exhaust fan are arranged on the left side of the welding host. One end of the scrap blowing pipe is connected to the blower. The other end of the scrap blowing pipe is arranged opposite to the highest point of the front side of the welding head. One end of the scrap suction pipe is connected to the exhaust fan. The other end of the scrap suction pipe is located at the back side of the welding head.

[0005] Further improvement, the driving assembly comprises a fixed seat, a cylinder one, a connecting rod, a clamping seat, a guide rail and a sliding block. The fixed seat is fixed on the workbench and located on the left side of the welding host. The cylinder one is arranged at the upper end of the fixed seat. The piston rod of the cylinder one is connected to the upper end of the connecting rod. The guide rail is fixed in the middle of the fixed seat. The sliding block is fixed in the middle of the connecting rod and arranged on the guide rail. The clamping seat is fixed at the lower end of the connecting rod. The welding head is arranged inside the clamping seat and fixed by bolts.

[0006] In a further improvement, the welding wire feeding assembly includes a second cylinder, a guide seat, an adjusting plate, a frame, a motor, a drive gear, and a driven gear. The second cylinder, the guide seat, and the frame are fixed on the worktable. The left end of the adjusting plate is connected to the output end of the second cylinder and is slidably disposed within the guide seat. The adjusting plate and the right side are provided with welding wire through holes. The motor is disposed at the lower end of the frame, and the output end of the motor is connected to the drive gear. The driven gear is rotatably connected to the frame via a rotating shaft. The motor drives the drive gear to feed the welding wire located between the drive gear and the driven gear closer to the chip substrate.

[0007] In a further improvement, the chip base includes a vertical plate, a wire guide plate, and a connecting plate. The connecting plate is provided with an adjustment hole, and a worktable is connected to the adjustment hole through a countersunk bolt. The vertical plate is fixed to the left side of the connecting plate, the chip slot is located at the top of the vertical plate, and the wire guide plate is fixed to the left side of the vertical plate. The wire guide plate is provided with wire grooves at intervals.

[0008] As a further improvement, the bottom of the chip slot is provided with a circular groove, and two sets of adjustment holes are symmetrically arranged.

[0009] As a further improvement, a light is provided on the left side of the workbench.

[0010] Compared with existing technologies, the advantages of this utility model for welding medical pressure sensor chips are as follows:

[0011] The collaborative work of each component enables efficient and stable welding. Compared with manual welding, the automated collaboration of each component greatly improves welding efficiency. Furthermore, the chip is fixed on the chip base, ensuring the accuracy of the welding position and improving the welding quality. The chip blowing component effectively solves the problem of solder residue and ensures the surface quality of the chip. Attached Figure Description

[0012] Figure 1 This is a structural schematic diagram of the present invention.

[0013] Figure 2 for Figure 1 Schematic diagram of the enlarged part

[0014] Figure 3 This is a schematic diagram of a partial structure in this utility model.

[0015] In the diagram, 1-workbench, 2-welding host, 3-chip base, 31-vertical plate, 32-lead board, 321-lead groove, 33-connecting plate, 331-adjusting hole, 332-countersunk bolt, 34-chip groove, 341-round groove, 41-welding head, 42-drive assembly, 421-fixed seat, 422-cylinder one, 423-connecting rod, 424-clamp, 425-guide rail, 426-slider, 5-welding wire feeding assembly, 51-cylinder two, 52-guide seat, 53-adjusting plate, 531-welding wire through hole, 54-frame, 55-motor, 56-drive gear, 57-driven gear, 6-chip blowing assembly, 61-blower, 62-chip blowing pipe, 63-chip suction pipe, 64-exhaust fan, 7-lighting lamp, 8-welding wire. Detailed Implementation

[0016] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] The following describes the embodiments and appendices. Figures 1 to 3 The technical solution of this utility model will be further described below.

[0019] Example 1

[0020] A welding device for medical pressure sensor chips includes: a workbench 1, a welding host 2, a chip base 3, a welding head assembly, a welding wire feeding assembly 5, and a chip blowing assembly 6. The welding host 2 is located on the right side of the workbench 1, and the chip base 3 is fixed on the left side of the workbench 1. The chip base 3 has a chip slot 34. The welding head assembly includes a welding head 41 and a drive assembly 42. The welding head 41 is raised and lowered by the drive assembly 42. The welding wire feeding assembly 5 feeds the welding wire between the welding head 41 and the chip base 3. The chip blowing assembly 6 includes a blower 61, a chip blowing pipe 62, a chip suction pipe 63, and an exhaust fan 64. The blower 61 and the exhaust fan 64 are located on the left side of the welding host 2. One end of the chip blowing pipe 62 is connected to the blower 61, and the other end of the chip blowing pipe 62 is positioned directly opposite the highest point on the front side of the welding head 41. One end of the chip suction pipe 63 is connected to the exhaust fan 64, and the other end of the chip suction pipe 63 is located behind the welding head 41.

[0021] like Figures 1 to 3 As shown, the working principle of this utility model is as follows: The workbench provides a support platform for the entire device, and the welding host, as the core control component, is responsible for providing the energy required for welding. The chip base is used to fix the chip, facilitating subsequent welding operations. The welding head assembly raises and lowers the welding head through the drive assembly, thereby welding the chip. The welding wire feeding assembly accurately feeds the welding wire between the welding head and the chip base, providing material for welding. The chip blowing assembly uses a blower and a chip blowing pipe to blow gas towards the front of the welding head, blowing excess solder from the welding head into the chip suction pipe, while the exhaust fan sucks away the blown solder debris through the chip suction pipe.

[0022] Highly efficient and stable welding is achieved through the coordinated work of various components. Compared to manual welding, the automated collaboration of these components significantly improves welding efficiency. Furthermore, the chip is fixed to the chip substrate, ensuring accurate welding positioning and improving welding quality. The chip removal component effectively solves the problem of solder residue, ensuring the quality of the chip surface.

[0023] As a further preferred embodiment, the drive assembly 42 includes a fixed base 421, a cylinder 422, a connecting rod 423, a clamp 424, a guide rail 425, and a slider 426. The fixed base 421 is fixed on the workbench 1 and located on the left side of the welding host 2. The cylinder 422 is disposed at the upper end of the fixed base 421, and the piston rod of the cylinder 422 is connected to the upper end of the connecting rod 423. The guide rail 425 is fixed in the middle of the fixed base 421. The slider 426 is fixed in the middle of the connecting rod 423 and is slidably disposed on the guide rail 425. The clamp 424 is fixed at the lower end of the connecting rod 423. The welding head 41 is disposed inside the clamp 424 and fixed by bolts.

[0024] The mounting bracket in the drive assembly provides support and a fixing point for the entire assembly. Cylinder 1 acts as the power source; the extension and retraction of its piston rod drives the connecting rod to move up and down. The cooperation of the guide rail and slider ensures smoother and more precise movement of the connecting rod during up and down motion, guaranteeing the stability of the welding head's lifting and lowering. The clamp is used to fix the welding head, and the bolt connection facilitates the replacement of different types of welding heads.

[0025] As a further preferred embodiment, the welding wire feeding assembly 5 includes a second cylinder 51, a guide seat 52, an adjusting plate 53, a frame 54, a motor 55, a drive gear 56, and a driven gear 57. The second cylinder 51, the guide seat 52, and the frame 54 are fixed on the worktable 1. The left end of the adjusting plate 53 is connected to the output end of the second cylinder 51 and is slidably disposed in the guide seat 52. The adjusting plate 53 and the right side are provided with welding wire through holes 531. The motor 55 is disposed at the lower end of the frame 54 and the output end of the motor 55 is connected to the drive gear 56. The driven gear 57 is rotatably connected to the frame 54 through a rotating shaft. The motor 55 drives the drive gear to feed the welding wire located between the drive gear 56 and the driven gear 57 to the side close to the chip base 3.

[0026] When welding is required, cylinder two pushes the adjusting plate to slide downward in the guide seat, causing the welding wire passing through the welding wire hole in the adjusting plate to press down on the surface of the chip welding position. After the welding action is completed, the welding wire moves upward to facilitate the placement of the next chip into the chip base. During the downward movement of the welding wire, the motor drives the drive gear to rotate. The welding wire sandwiched between the drive gear and the driven gear is transported to the chip base side by the friction force generated by the rotation of the drive gear.

[0027] In a further preferred embodiment, the chip base 3 includes a vertical plate 31, a lead wire plate 32, and a connecting plate 33. The connecting plate 33 has an adjustment hole 331, and the worktable 1 is connected to the adjustment hole 331 by a countersunk bolt 332. The vertical plate 31 is fixed to the left side of the connecting plate 33, the chip slot 34 is located at the top of the vertical plate 31, and the lead wire plate 32 is fixed to the left side of the vertical plate 31. The lead wire plate 32 has lead wire slots 321 spaced apart. The adjustment hole on the connecting plate is connected to the worktable by the countersunk bolt, which allows the position of the chip base to be adjusted according to actual needs, or different chip bases to be replaced to accommodate the welding of different models of medical pressure sensor chips. The vertical plate supports the chip slot and the lead wire plate. The chip slot is used to place the chip, and the lead wire slots on the lead wire plate are used to place the lead wires of the chip.

[0028] As a further preferred embodiment, the bottom of the chip slot 34 is provided with a circular groove 341 to facilitate the removal of the chip after soldering; the adjustment holes 331 are symmetrically arranged in two sets to improve the stability of the chip base 3 installation.

[0029] As a further preferred embodiment, a lighting lamp 7 is provided on the left side of the workbench 1 to provide sufficient light for the welding area, enabling the operator to observe the welding parts and welding process more clearly, facilitating timely detection and adjustment of problems, and helping to improve the accuracy and quality of welding.

[0030] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.

Claims

1. A welding apparatus for medical pressure sensor chips, characterized in that, include: The assembly includes a workbench, a welding host, a chip base, a welding head assembly, a welding wire feeding assembly, and a chip blowing assembly. The welding host is located on the right side of the workbench, and the chip base is fixed to the left side of the workbench. The chip base has chip slots. The welding head assembly includes a welding head and a drive assembly. The welding head is raised and lowered by the drive assembly. The welding wire feeding assembly feeds the welding wire between the welding head and the chip base. The chip blowing assembly includes a blower, a chip blowing pipe, a chip suction pipe, and an exhaust fan. The blower and exhaust fan are located on the left side of the welding host. One end of the chip blowing pipe is connected to the blower, and the other end of the chip blowing pipe is positioned directly opposite the highest point on the front side of the welding head. One end of the chip suction pipe is connected to the exhaust fan, and the other end of the chip suction pipe is located behind the welding head.

2. The device for welding medical pressure sensor chips according to claim 1, characterized in that, The drive assembly includes a fixed base, a first cylinder, a connecting rod, a clamp, a guide rail, and a slider. The fixed base is fixed to the workbench and located on the left side of the welding host. The first cylinder is disposed at the upper end of the fixed base, and the piston rod of the first cylinder is connected to the upper end of the connecting rod. The guide rail is fixed to the middle of the fixed base. The slider is fixed to the middle of the connecting rod and slidably disposed on the guide rail. The clamp is fixed to the lower end of the connecting rod. The welding head is disposed inside the clamp and fixed by bolts.

3. The device for welding medical pressure sensor chips according to claim 1, characterized in that, The welding wire feeding assembly includes a second cylinder, a guide seat, an adjusting plate, a frame, a motor, a drive gear, and a driven gear. The second cylinder, the guide seat, and the frame are fixed on the worktable. The left end of the adjusting plate is connected to the output end of the second cylinder and is slidably disposed within the guide seat. The adjusting plate and the right side are provided with welding wire through holes. The motor is disposed at the lower end of the frame, and the output end of the motor is connected to the drive gear. The driven gear is rotatably connected to the frame via a rotating shaft. The motor drives the drive gear to feed the welding wire located between the drive gear and the driven gear to the side closer to the chip substrate.

4. The device for welding medical pressure sensor chips according to claim 1, characterized in that, The chip base includes a vertical plate, a lead wire plate, and a connecting plate. The connecting plate has an adjustment hole, and a worktable is connected to the adjustment hole through a countersunk bolt. The vertical plate is fixed to the left side of the connecting plate. The chip slot is located at the top of the vertical plate. The lead wire plate is fixed to the left side of the vertical plate, and lead wire slots are spaced apart on the lead wire plate.

5. The device for welding medical pressure sensor chips according to claim 4, characterized in that, The bottom of the chip slot is provided with a circular groove, and two sets of adjustment holes are symmetrically arranged.

6. The device for welding medical pressure sensor chips according to claim 1, characterized in that, A light is provided on the left side of the workbench.

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