High-load positioner structure

By designing a dual displacement mechanism and a reinforcement mechanism, the problem of slow rotation of the positioner under high load displacement is solved, realizing stable high-load drive of the workpiece, meeting the needs of small space and long-term welding, and improving the stability and efficiency of the equipment.

CN223863210UActive Publication Date: 2026-02-03JIANGSU TAICHUANG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202423271567.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-02-03
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing positioners rotate the mechanical workpiece slowly under high loads, resulting in poor high-load positioning performance and making it difficult to meet the needs of small spaces and long-term welding.

Method used

By employing a dual displacement mechanism and a reinforcement mechanism, and through the combination of a support plate, a support platform, a robotic arm, a displacement motor, and an auxiliary motor, the high-load stable drive of the workpiece is achieved. Combined with the fixing method of the positioning plate and the electric cylinder, the stability and high load capacity of the workpiece during rotation are ensured.

Benefits of technology

It improves the high-load rotation capability of the positioner, solves the problems of small space and long welding time, and enhances the stability and efficiency of the equipment.

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    Figure CN223863210U_ABST
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Abstract

The utility model discloses a high-load positioner structure, and particularly relates to the technical field of positions.The high-load positioner structure comprises a supporting plate, a supporting table and a mechanical arm, the supporting table is fixed to the upper surface of the supporting plate, the mechanical arm is fixed to one side of the supporting table, and a double-displacement mechanism is installed at the top end of the mechanical arm; the double-displacement mechanism comprises a displacement support fixedly arranged at the top end of the mechanical arm, a displacement motor is fixedly connected to the top end of the displacement support, and a displacement rotating shaft is fixedly installed at the output end of the displacement motor. The double-displacement mechanism is adopted, the supporting plate supports the reinforcing supporting table, the reinforcing supporting table supports the reinforcing frame, a workpiece is inserted into a positioning hole in the positioning disc, the electric cylinder pushes the pressing plate, the displacement motor drives the displacement rotating shaft to rotate, and the auxiliary motor drives the displacement rotating shaft to rotate in an auxiliary mode. The positioning disc drives a large workpiece in the positioning disc to conduct high-load stable driving, and the high-load driving effect is better.
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Description

Technical Field

[0001] This utility model relates to the field of positioner technology, and more specifically, to a high-load positioner structure. Background Technology

[0002] Ordinary positioners are placed directly on the ground alongside welding equipment such as robots. However, this can sometimes be problematic due to limited workshop space, long welding times, and wire feeding tube entanglement. Adopting a high-load positioner structure can avoid these issues, which necessitates a high-load positioner structure.

[0003] In existing publicly available literature, patent publication number CN216178019U discloses a horizontal positioner for coordinated operation of dual welding arms. This positioner effectively protects the operator. The horizontal positioner for coordinated operation of dual welding arms comprises: a base assembly, a table rotation support device, a tabletop, a partition, and a robotic welding device. Its key feature is that the table rotation support device is connected to the upper front end of the base assembly, and the robotic welding device is connected to the upper rear sides. However, this positioner still has the following problems.

[0004] When a positioner is used for high-load positioning, the mechanical workpiece is relatively heavy, making it difficult to achieve high-load positioning with the specified rotational force. This results in slow high-load movement or even poor high-load positioning effect. Utility Model Content

[0005] To overcome the aforementioned deficiencies of the prior art, this utility model provides the following technical solution: a high-load positioner structure, comprising a support plate, a support platform, and a robotic arm. The support platform is fixed to the upper surface of the support plate, and the robotic arm is fixed to one side of the support platform. A dual positioner mechanism is installed at the top of the robotic arm. The dual positioner mechanism includes a positioner bracket fixedly mounted at the top of the robotic arm, and a positioner motor is fixedly connected to the top of the positioner bracket. A positioner shaft is fixedly mounted at the output end of the positioner motor. An auxiliary motor is fixedly connected to one end of the positioner shaft, and a reinforcing frame is fixedly mounted on the lower surface of the auxiliary motor. A reinforcing support is fixedly mounted on one side of the reinforcing frame.

[0006] Preferably, the output end of the positioning motor is coaxially arranged with the positioning shaft. The positioning motor drives the positioning shaft to rotate, and the auxiliary motor also drives the positioning shaft to rotate. The reinforcing support is fixedly connected to the support plate, and the support plate supports the reinforcing support and the support platform. A positioning plate is fixedly installed on the bottom of the outer wall of the positioning shaft, and a positioning hole is formed on the inner wall of the positioning plate. An electric cylinder is fixedly installed on one side of the positioning plate, and a pressure plate is fixedly connected to the output end of the electric cylinder. The vertical cross-sectional shape of the positioning hole is circular, and the pressure plate is slidably connected to the positioning plate.

[0007] In use, this technology provides support to the support platform through the support plate, the robotic arm supports the displacement bracket, the reinforcement platform supports the reinforcement frame, and then the workpiece is inserted into the positioning hole inside the positioning plate. The pressure plate is pushed by the electric cylinder, so that the workpiece can be fixed inside the positioning plate. The displacement motor drives the displacement shaft to rotate, and the auxiliary motor drives the displacement shaft to assist in the rotation. In this way, the displacement shaft can make the positioning plate rotate under high load.

[0008] Preferably, a reinforcing mechanism is installed on one side of the support plate; the reinforcing mechanism includes multiple support blocks fixedly disposed on one side of the support plate; a base is fixedly connected to the bottom end of the support plate, a fixing seat is welded to the bottom end of the base, and a supporting base plate is welded to the bottom end of the fixing seat; support beams are fixedly connected to both sides of the support plate, and a reinforcing base plate is fixedly installed at the bottom end of the support beams; two reinforcing base plates are fixedly connected to the support base plate; two support beams are symmetrically arranged about the support plate; and two reinforcing base plates are symmetrically arranged about the support base plate.

[0009] In use, the two reinforced base plates support the two support beams respectively, and the two support beams provide reinforcement support to the support plates. The fixed seat supports the base, and the base provides support to multiple support blocks.

[0010] The technical effects and advantages of this utility model are as follows:

[0011] 1. This utility model adopts a dual-positioning mechanism. A support plate provides support to the support platform, which in turn supports the robotic arm. The support plate supports the reinforcing support, which in turn supports the reinforcing frame. The workpiece is inserted into the positioning hole inside the positioning disc. An electric cylinder pushes the pressure plate, and the positioning motor drives the positioning shaft to rotate. An auxiliary motor also drives the positioning shaft to assist in rotation. The positioning disc drives the larger workpiece inside it under high load and stable operation, resulting in better high-load driving performance. Furthermore, by mounting welding equipment such as robots onto the positioner, the robots rotate together with the positioner. This avoids problems such as limited space, long welding times, and wire feeding tube tangling.

[0012] 2. This utility model adopts a reinforcement mechanism, which supports two reinforcement base plates through a support base plate. The two reinforcement base plates support two support beams respectively. The support base plates also support the fixed seat, and the fixed seat supports the base. This can provide reinforcement support force to the bottom of the support plate and greatly improve the high stability of the support plate during use. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the high-load positioner of this utility model.

[0014] Figure 2 This is a partial structural diagram of the connection between the robotic arm and the displacement bracket of this utility model.

[0015] Figure 3 This is a partial structural diagram of the connection between the positioning disc and the displacement shaft of this utility model.

[0016] Figure 4 This is a partial structural diagram of the connection between the support plate and the support block of this utility model.

[0017] The attached diagram is labeled as follows: 1. Support plate; 2. Support platform; 3. Robotic arm; 4. Positioning bracket; 5. Positioning motor; 6. Positioning shaft; 7. Auxiliary motor; 8. Reinforcing frame; 9. Reinforcing support; 10. Positioning plate; 11. Positioning hole; 12. Electric cylinder; 13. Pressure plate; 14. Support block; 15. Base; 16. Fixed seat; 17. Support base plate; 18. Support beam; 19. Reinforcing base plate. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] As attached Figure 1-4 The high-load positioner structure shown is equipped with a dual positioner mechanism. The dual positioner mechanism enables the positioner motor 5 to drive the positioner shaft 6 to rotate, and the auxiliary motor 7 to drive the positioner shaft 6 to rotate in an auxiliary manner. The positioning disk 10 drives the larger workpiece inside it to perform high-load stable drive, resulting in better high-load drive effect. The specific structure of the dual positioner mechanism is as follows.

[0020] In this technical solution, as shown in the appendix Figure 1-2As shown, support platform 2 is fixed to the upper surface of support plate 1, and robotic arm 3 is fixed to one side of support platform 2. A dual-positioning mechanism is installed at the top of robotic arm 3. The dual-positioning mechanism includes a positioning bracket 4 fixedly mounted at the top of robotic arm 3, and a positioning motor 5 is fixedly connected to the top of positioning bracket 4. A positioning shaft 6 is fixedly mounted at the output end of positioning motor 5. An auxiliary motor 7 is fixedly connected to one end of positioning shaft 6, and a reinforcing frame 8 is fixedly mounted on the lower surface of auxiliary motor 7. A reinforcing support 9 is fixedly mounted on one side of reinforcing frame 8. The output end of positioning motor 5 and positioning shaft 6 are coaxially aligned. Positioning motor 5 drives positioning shaft 6 to rotate, and auxiliary motor 7 also drives positioning shaft 6 to rotate. The reinforcing support 9 is fixedly connected to support plate 1, and support plate 1 supports reinforcing support 9 and support platform 2.

[0021] In this technical solution, as shown in the appendix Figure 3 As shown, a positioning plate 10 is fixedly installed on the bottom of the outer wall of the displacement shaft 6, and a positioning hole 11 is opened on the inner wall of the positioning plate 10; an electric cylinder 12 is fixedly installed on one side of the positioning plate 10, and a pressure plate 13 is fixedly connected to the output end of the electric cylinder 12 so that the workpiece can be inserted into the positioning hole 11 inside the positioning plate 10, and the pressure plate 13 is pushed by the electric cylinder 12, and the pressure plate 13 squeezes the workpiece, so that the workpiece can be fixed inside the positioning plate 10.

[0022] In use, the high-load positioner structure of this technology provides support to the support platform 2 through the support plate 1. The support platform 2 supports the robotic arm 3, the robotic arm 3 supports the positioner bracket 4, and the support plate 1 supports the reinforcing support platform 9, the reinforcing support platform 9 supports the reinforcing frame 8, and the reinforcing frame 8 supports the auxiliary motor 7. Then, the workpiece is inserted into the positioning hole 11 inside the positioning disk 10. The electric cylinder 12 pushes the pressure plate 13, which squeezes the workpiece, thus fixing it inside the positioning disk 10. At the same time, the positioner motor 5 is started, driving the positioner shaft 6 to rotate. The auxiliary motor 7 also drives the positioner shaft 6 to rotate, enabling the positioning disk 10 to rotate under high load. The positioning disk 10 drives the larger workpiece inside it under high load and provides stable driving.

[0023] In this technical solution, as shown in the appendix Figure 4 As shown, a reinforcing mechanism is installed on one side of the support plate 1; the reinforcing mechanism includes multiple support blocks 14 fixedly disposed on one side of the support plate 1; a base 15 is fixedly connected to the bottom end of the support plate 1, a fixing seat 16 is welded to the bottom end of the base 15, and a supporting base plate 17 is welded to the bottom end of the fixing seat 16; support beams 18 are fixedly connected to both sides of the support plate 1, and a reinforcing base plate 19 is fixedly installed at the bottom end of the support beams 18, and both reinforcing base plates 19 are fixedly connected to the supporting base plate 17. The two support beams 18 are symmetrically arranged about the support plate 1, and the two reinforcing base plates 19 are symmetrically arranged about the supporting base plate 17.

[0024] When this technology is used, the supporting base plate 17 supports two reinforced base plates 19, the two reinforced base plates 19 support two support beams 18 respectively, the two support beams 18 provide reinforced support force to the supporting plate 1, and the supporting base plate 17 also supports the fixing seat 16, the fixing seat 16 supports the base 15, the base 15 provides support force to multiple support blocks 14, and can provide reinforced support force to the bottom of the supporting plate 1.

[0025] All contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used. Electrical control components not mentioned in this technical solution are not shown in the figures because they are existing technologies, and will not be described here.

[0026] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A high-load positioner structure, comprising a support plate (1), a support platform (2), and a robotic arm (3), characterized in that: The support platform (2) is fixed on the upper surface of the support plate (1), the robotic arm (3) is fixed on one side of the support platform (2), and a double displacement mechanism is installed at the top of the robotic arm (3). The dual displacement mechanism includes a displacement bracket (4) fixedly installed at the top of the robotic arm (3), and a displacement motor (5) is fixedly connected to the top of the displacement bracket (4), and a displacement shaft (6) is fixedly installed at the output end of the displacement motor (5). An auxiliary motor (7) is fixedly connected to one end of the displacement shaft (6), and a reinforcing frame (8) is fixedly installed on the lower surface of the auxiliary motor (7), and a reinforcing support (9) is fixedly installed on one side of the reinforcing frame (8).

2. The high-load positioner structure according to claim 1, characterized in that: The output end of the positioner motor (5) is coaxially arranged with the positioner shaft (6). The positioner motor (5) is used to drive the positioner shaft (6) to rotate, and the auxiliary motor (7) is used to drive the positioner shaft (6) to rotate.

3. The high-load positioner structure according to claim 1, characterized in that: The reinforcing support (9) is fixedly connected to the support plate (1), and the support plate (1) is used to support the reinforcing support (9) and the support platform (2).

4. The high-load positioner structure according to claim 1, characterized in that: A positioning disk (10) is fixedly installed on the bottom of the outer wall of the displacement shaft (6), and a positioning hole (11) is opened on the inner wall of the positioning disk (10). An electric cylinder (12) is fixedly installed on one side of the positioning plate (10), and a pressure plate (13) is fixedly connected to the output end of the electric cylinder (12).

5. The high-load positioner structure according to claim 4, characterized in that: The vertical cross-section of the positioning hole (11) is circular, and the pressure plate (13) and the positioning disk (10) are slidably connected.

6. The high-load positioner structure according to claim 1, characterized in that: A reinforcement mechanism is installed on one side of the support plate (1); The reinforcement mechanism includes multiple support blocks (14) fixedly installed on one side of the support plate (1); The bottom end of the support plate (1) is fixedly connected to a base (15), a fixed seat (16) is welded to the bottom end of the base (15), and a support base plate (17) is welded to the bottom end of the fixed seat (16). Both sides of the support plate (1) are fixedly connected to support beams (18), and the bottom end of the support beams (18) is fixedly installed with a reinforcing base plate (19). Both reinforcing base plates (19) are fixedly connected to the support base plate (17).

7. The high-load positioner structure according to claim 6, characterized in that: The two supporting beams (18) are symmetrically arranged about the supporting plate (1), and the two reinforcing base plates (19) are symmetrically arranged about the supporting base plate (17).

Citation Information

Patent Citations

  • Horizontal positioner for coordinated operation of double welding arms

    CN216178019U