Aluminum profile shearing and stamping integrated device

Abstract

The utility model provides an aluminum profile shearing and stamping integrated device which comprises a reciprocating motor, the output end of the reciprocating motor is fixedly connected with a rotating shaft, the outer surface of the rotating shaft is fixedly connected with a transmission gear, and the tooth roots of the transmission gear are meshed with a first toothed plate and a second toothed plate respectively. A punching unit and a shearing unit are fixedly connected to the deviating faces of the first toothed plate and the second toothed plate correspondingly, a conveying unit is fixedly connected to the outer surface of the first toothed plate, a reciprocating motor is driven to rotate, and a rotating shaft and a transmission gear on the rotating shaft are driven to rotate in the rotating process; when the first toothed plate descends, the aluminum material can be stamped, when the first toothed plate ascends, the conveying unit is driven to convey the stamped aluminum material to the shearing unit, and at the moment, the second toothed plate descends to drive the shearing unit to shear the aluminum material. And the stamping and shearing integrated effect is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of aluminum material processing, and concretely relates to an aluminum profile shearing and stamping integrated device. BACKGROUND

[0002] Aluminum material stamping and shearing is an important process in aluminum material processing, and various aluminum products can be produced by using stamping and shearing process through designing different dies and cutters, covering various types from simple flat parts to complex three-dimensional structural parts. For example, in the construction industry, various shapes of aluminum door and window frames and decorative lines can be produced; in the electronics industry, different functional parts such as mobile phone cases and heat sinks can be manufactured.

[0003] When stamping and shearing aluminum material, it needs to be stamped first, and then sheared after stamping is completed. However, it needs to be transported to the shearing device for shearing after stamping is completed, at which time stamping needs to be stopped, and stamping continues after shearing is completed. This processing method cannot perform continuous stamping and shearing, resulting in reduced processing efficiency.

[0004] Therefore, we improve it and propose an aluminum profile shearing and stamping integrated device. UTILITY MODEL CONTENT

[0005] The utility model aims at the problem that the existing processing method cannot perform continuous stamping and shearing, resulting in reduced processing efficiency.

[0006] In order to achieve the above utility model purpose, the utility model provides an aluminum profile shearing and stamping integrated device to solve the above problem.

[0007] The utility model is specifically as follows:

[0008] The utility model relates to a reciprocating motor, the reciprocating motor output end is fixedly connected with a rotating shaft, the rotating shaft outer surface is fixedly connected with a transmission gear, the transmission gear tooth root is respectively meshed with a first toothed plate and a second toothed plate, the first toothed plate and the second toothed plate are fixedly connected with a stamping unit and a shearing unit respectively away from the face, the first toothed plate outer surface is fixedly connected with a feeding unit.

[0009] As the preferred technical scheme of the utility model, the stamping unit includes a connecting plate, the connecting plate is fixedly connected with a pressing plate away from the first toothed plate face, the pressing plate upper surface is connected with a positioning rod penetrating, the pressing plate lower surface is fixedly connected with a pressing rod, the pressing rod lower surface is fixedly connected with a pressing block, the positioning rod lower end is connected with a die penetrating the pressing block.

[0010] As the preferred technical scheme of the utility model, the shearing unit includes a second toothed plate, a support plate is fixedly connected to the lower surface of the second toothed plate, an outer shell is fixedly connected to the lower surface of the support plate, a shearing blade is fixedly connected to the lower surface of the outer shell, the outer shell and the shearing blade are convex, and the outer shell is matched with the mold.

[0011] As the preferred technical scheme of the utility model, the feeding unit includes a rack, the rack is fixedly connected to both sides of the mold, the rack tooth root is engaged with a conveying gear, a movable rod is fixedly connected to the side surface of the conveying gear, the movable rod has two rods and is hingedly connected to each other, and the movable rod away from the conveying gear end is fixedly connected with the first toothed plate.

[0012] As the preferred technical scheme of the utility model, a connecting shaft is fixedly connected to the output end of the conveying gear, support rods are rotatably connected to the two ends of the connecting shaft, and the rotating shaft is fixedly connected with the reciprocating motor penetrating through the support rod.

[0013] As the preferred technical scheme of the utility model, a workbench is fixedly connected to the lower surface of the support rod, a limiting block is fixedly connected to the upper surface of the workbench, a limiting groove is formed in the outer surface of the limiting block, a groove is formed in the upper surface of the workbench, and the mold is slidingly connected to the inner wall of the groove.

[0014] Compared with the prior art, the utility model has the advantages of:

[0015] In the process of stamping and shearing integration, the reciprocating motor can be driven to rotate, the rotating shaft and the transmission gear on the rotating shaft are driven to rotate in the rotating process, and then the first toothed plate and the second toothed plate engaged on the transmission gear are driven to ascend and descend, the aluminum material can be stamped when the first toothed plate descends, the conveying unit is driven to convey the stamped aluminum material to the shearing unit when the first toothed plate ascends, the second toothed plate descends at this time, and the shearing unit shears the aluminum material, so that the stamping and shearing integration effect is realized. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The utility model provides an overall structure schematic diagram of the aluminum profile shearing and stamping integrated device;

[0017] Figure 2 The utility model provides a stamping device and conveying device schematic diagram of the aluminum profile shearing and stamping integrated device;

[0018] Figure 3 The utility model provides a stamping device schematic diagram of the aluminum profile shearing and stamping integrated device;

[0019] Figure 4 The utility model provides a conveying device schematic diagram of the aluminum profile shearing and stamping integrated device;

[0020] Figure 5 This utility model Figure 4 Enlarged view of A.

[0021] The image shows:

[0022] 101. Reciprocating motor; 102. Rotating shaft; 103. Transmission gear; 104. First gear plate; 105. Second gear plate;

[0023] 201. Connecting plate; 202. Pressure plate; 203. Positioning rod; 204. Pressure rod; 205. Pressure block; 206. Mold;

[0024] 301. Support plate; 302. Housing; 303. Shearing blade;

[0025] 401. Rack; 402. Conveying gear; 403. Movable rod;

[0026] 501. Connecting shaft; 502. Support rod;

[0027] 601. Workbench; 602. Limit block; 603. Limit groove; 604. Slotting. Detailed Implementation

[0028] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0029] As in the background art, existing processing methods cannot perform continuous stamping and shearing, resulting in reduced processing efficiency.

[0030] To solve this technical problem, this utility model provides an integrated aluminum profile shearing and stamping device, which is used to achieve the effect of integrated stamping and shearing.

[0031] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0032] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0033] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0034] An integrated aluminum profile shearing and stamping device includes a reciprocating motor 101, a rotating shaft 102 fixedly connected to the output end of the reciprocating motor 101, a transmission gear 103 fixedly connected to the outer surface of the rotating shaft 102, a first toothed plate 104 and a second toothed plate 105 respectively meshing with the tooth roots of the transmission gear 103, a stamping unit and a shearing unit fixedly connected to the back surfaces of the first toothed plate 104 and the second toothed plate 105 respectively, and a material conveying unit fixedly connected to the outer surface of the first toothed plate 104.

[0035] During the integrated stamping and shearing process, a reciprocating motor 101 can be driven to rotate. During the rotation, the rotating shaft 102 and the transmission gear 103 on the rotating shaft 102 will rotate, thereby driving the first toothed plate 104 and the second toothed plate 105 meshing on the transmission gear 103 to rise and fall. When the first toothed plate 104 falls, the aluminum material can be stamped. When the first toothed plate 104 rises, it drives the conveying unit to transport the stamped aluminum material to the shearing unit. At this time, the second toothed plate 105 falls, driving the shearing unit to shear the aluminum material, thus achieving the integrated stamping and shearing effect.

[0036] The stamping unit includes a connecting plate 201. A pressure plate 202 is fixedly connected to the connecting plate 201 away from the surface of the first toothed plate 104. A positioning rod 203 is connected through the upper surface of the pressure plate 202. A pressure rod 204 is fixedly connected to the lower surface of the pressure plate 202. A pressure block 205 is fixedly connected to the lower surface of the pressure rod 204. The lower end of the positioning rod 203 passes through the pressure block 205 and abuts against the mold 206.

[0037] The stamping unit is used to stamp aluminum material to achieve a preset shape. During stamping, the first toothed plate 104 is raised and lowered. When the first toothed plate 104 is lowered, it drives the connecting plate 201 and the pressure plate 202 to press down. During the pressing process, the positioning rod 203 connected through the upper surface of the pressure plate 202 is squeezed against the aluminum material, so that the aluminum material abuts against the mold 206. Then the pressure rod 204 drives the pressure block 205 to squeeze the aluminum material to achieve stamping.

[0038] The shearing unit includes a second toothed plate 105, a support plate 301 is fixedly connected to the lower surface of the second toothed plate 105, a housing 302 is fixedly connected to the lower surface of the support plate 301, and a shearing blade 303 is fixedly connected to the lower surface of the housing 302. The housing 302 and the shearing blade 303 are convex and fit with the mold 206.

[0039] The shearing unit is used to shear the aluminum material stamped by the stamping unit. During shearing, the second toothed plate 105 moves up and down. When the second toothed plate 105 moves down, the support plate 301 fixedly connected to the lower surface of the second toothed plate 105 and the outer shell 302 fixedly connected to the lower surface of the support plate 301 move down, and at the same time drive the shearing blade 303 fixedly connected to the lower surface of the outer shell 302 to shear the aluminum material. In some cases, the shape of the outer shell 302 and the shearing blade 303 can be replaced to adapt to the cutting of aluminum materials of different shapes.

[0040] The material conveying unit includes a rack 401, which is fixedly connected to both sides of the mold 206. The tooth roots of the rack 401 are engaged with a conveying gear 402. A movable rod 403 is fixedly connected to the side of the conveying gear 402. There are two movable rods 403 that are hinged to each other. The end of the other movable rod 403 away from the conveying gear 402 is fixedly connected to the first toothed plate 104.

[0041] The material conveying unit is used to convey the aluminum material stamped by the stamping unit to the shearing unit for shearing. During conveying, the lifting control rod 403 of the first toothed plate 104 rotates. During the rotation of the rod 403, it drives another rod 403 and the conveying gear 402 fixedly connected to the rod 403 to rotate. When the conveying gear 402 rotates, it drives the rack 401 meshing with it and the mold 206 fixedly connected to the rack 401 to slide, so that the mold 206 is located directly below the shearing unit for shearing.

[0042] The output end of the conveying gear 402 is fixedly connected to the connecting shaft 501, and the two ends of the connecting shaft 501 are rotatably connected to the support rods 502. The rotating shaft 102 passes through the support rods 502 and is fixedly connected to the reciprocating motor 101.

[0043] The connecting shaft 501, which is fixedly connected to the output end of the conveying gear 402, prevents the conveying gear 402 from disengaging from the rack 401 during rotation. The support rods 502, which are rotatably connected to both ends of the connecting shaft 501, are used to support the connecting shaft 501 and the rotating shaft 102, thereby supporting the stamping unit and the shearing unit.

[0044] A workbench 601 is fixedly connected to the lower surface of the support rod 502. A limit block 602 is fixedly connected to the upper surface of the workbench 601. A limit groove 603 is opened on the outer surface of the limit block 602. A slot 604 is opened on the upper surface of the workbench 601. The mold 206 is slidably connected to the inner wall of the slot 604.

[0045] The worktable 601, which is fixedly connected to the lower surface of the support rod 502, is used to support the stamping and shearing device and to transport aluminum. The limiting block 602 and the limiting groove 603 opened on the surface of the limiting block 602 are fixedly connected to the upper surface of the worktable 601 so that the aluminum can be transported to the mold 206 for stamping.

[0046] The usage process of the integrated aluminum profile shearing and stamping device provided by this utility model is as follows:

[0047] During the integrated stamping and shearing process, a reciprocating motor 101 can be driven to rotate. During the rotation, the rotating shaft 102 and the transmission gear 103 on the rotating shaft 102 will rotate, thereby driving the first toothed plate 104 and the second toothed plate 105 meshing on the transmission gear 103 to rise and fall. When the first toothed plate 104 falls, the aluminum material can be stamped. When the first toothed plate 104 rises, it drives the conveying unit to transport the stamped aluminum material to the shearing unit. At this time, the second toothed plate 105 falls, driving the shearing unit to shear the aluminum material, thus achieving the integrated stamping and shearing effect.

[0048] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Obviously, the embodiments described above are only some embodiments of this utility model, not all embodiments. The accompanying drawings show preferred embodiments of this utility model, but do not limit the patent scope of this utility model. This utility model can be implemented in many different forms; on the contrary, the purpose of providing these embodiments is to make a more thorough and comprehensive understanding of the disclosure of this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any equivalent structure made using the contents of this utility model specification and drawings, whether directly or indirectly applied to other related technical fields, shall also be within the scope of protection of this utility model patent.

Claims

1. An integrated shearing and stamping device for aluminum profiles, characterized in that, The device includes a reciprocating motor (101), the output end of which is fixedly connected to a rotating shaft (102). A transmission gear (103) is fixedly connected to the outer surface of the rotating shaft (102). The tooth roots of the transmission gear (103) are respectively meshed with a first toothed plate (104) and a second toothed plate (105). A stamping unit and a shearing unit are fixedly connected to the back surfaces of the first toothed plate (104) and the second toothed plate (105). A material conveying unit is fixedly connected to the outer surface of the first toothed plate (104).

2. The integrated aluminum profile shearing and stamping device according to claim 1, characterized in that, The stamping unit includes a connecting plate (201), a pressure plate (202) is fixedly connected to the connecting plate (201) away from the first toothed plate (104), a positioning rod (203) is connected through the upper surface of the pressure plate (202), a pressure rod (204) is fixedly connected to the lower surface of the pressure plate (202), a pressure block (205) is fixedly connected to the lower surface of the pressure rod (204), and the lower end of the positioning rod (203) passes through the pressure block (205) and abuts against the mold (206).

3. The integrated aluminum profile shearing and stamping device according to claim 2, characterized in that, The shearing unit includes a second toothed plate (105), a support plate (301) is fixedly connected to the lower surface of the second toothed plate (105), a housing (302) is fixedly connected to the lower surface of the support plate (301), and a shearing blade (303) is fixedly connected to the lower surface of the housing (302). The housing (302) and the shearing blade (303) are convex and fit with the mold (206).

4. The integrated aluminum profile shearing and stamping device according to claim 2, characterized in that, The material conveying unit includes a rack (401), which is fixedly connected to both sides of the mold (206). The tooth roots of the rack (401) are meshed with a conveying gear (402). A movable rod (403) is fixedly connected to the side of the conveying gear (402). There are two movable rods (403) that are hinged to each other. The other movable rod (403) is fixedly connected to the first toothed plate (104) at the end away from the conveying gear (402).

5. The integrated aluminum profile shearing and stamping device according to claim 4, characterized in that, The output end of the conveying gear (402) is fixedly connected to a connecting shaft (501), and the two ends of the connecting shaft (501) are rotatably connected to support rods (502). The rotating shaft (102) passes through the support rods (502) and is fixedly connected to the reciprocating motor (101).

6. The integrated aluminum profile shearing and stamping device according to claim 5, characterized in that, A workbench (601) is fixedly connected to the lower surface of the support rod (502), a limit block (602) is fixedly connected to the upper surface of the workbench (601), a limit groove (603) is formed on the outer surface of the limit block (602), a slot (604) is formed on the upper surface of the workbench (601), and the mold (206) is slidably connected to the inner wall of the slot (604).

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