Rapid assembly device for sampling pipe

Abstract

The utility model discloses a sampling pipe quick assembling device, and particularly relates to the technical field of sampling pipe production equipment, the sampling pipe quick assembling device comprises a base, the right side of the top surface of the base is fixedly provided with an assembling frame used for assembling a sampling pipe and a pipe cap, and the lower side of the interior of the assembling frame is rotatably connected with a first driving roller; and a plurality of loading frames are fixedly mounted on the outer surface of the first driving roller. According to the rapid assembling device for the sampling pipe, in actual work, the sector gear rotates to drive one driving gear to rotate intermittently, the two driving gears rotate intermittently in the opposite directions, the first driving roller and the second driving roller rotate intermittently, the first micro motor drives the two-way threaded rod, and the two-way threaded rod drives the second micro motor to rotate intermittently. The two fixing plates move in the opposite directions, test tubes with different diameters are clamped and fixed, the first driving roller and the second driving roller which intermittently rotate in the opposite directions are matched, tube caps can be assembled on the test tubes, and therefore the test tubes with the different diameters can be assembled conveniently.

Description

Technical Field

[0001] This utility model relates to the field of sampling tube production equipment technology, and in particular to a rapid assembly device for sampling tubes. Background Technology

[0002] The newborn hereditary deafness gene screening sampling tube is a centrifuge tube used to screen for hereditary deafness caused by gene and chromosome abnormalities. It is generally composed of a test tube and a cap. During gene screening, the sampling tube is the carrier of the sample.

[0003] A search revealed, for example, a utility model with publication number CN219861330U, which discloses a rapid assembly device for sampling tubes for newborn hereditary deafness gene screening. This device includes an operating plate with multiple placement holes at its upper end and a test tube rack adapted to these holes. While this utility model places test tubes through the assembly holes during assembly, in actual production, it is often necessary to produce test tubes of different diameters. Since the assembly hole size in this utility model is relatively fixed, it is inconvenient to assemble test tubes of different diameters. Therefore, to address these shortcomings, the inventors propose a rapid assembly device for sampling tubes. Utility Model Content

[0004] The main purpose of this invention is to provide a rapid assembly device for sampling tubes, which can effectively solve the problem that existing assembly devices are not convenient for assembling test tubes of different diameters.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A sampling tube rapid assembly device includes a base, an assembly frame for assembling sampling tubes and tube caps is fixedly installed on the right side of the top surface of the base, a first drive roller is rotatably connected to the lower inner side of the assembly frame, and a plurality of loading racks are fixedly installed on the outer surface of the first drive roller, and a second drive roller is rotatably connected to the upper inner side of the assembly frame, and a plurality of cap-loading assemblies are provided on the outer surface of the second drive roller.

[0007] The outer surface of the loading rack has guide holes on both sides, and two fixing plates are slidably connected inside the two guide holes. Five fixing slots are opened on the opposite side of the two fixing plates. The outer surface of the loading rack is provided with a drive assembly.

[0008] Preferably, the capping assembly includes a first electric push rod fixedly installed on the outer surface of the second drive roller, and a fixing box is fixedly installed at the output end of the first electric push rod. Two telescopic rods are fixedly installed on the outer surface of the second drive roller on one side of the first electric push rod, and both telescopic rods are fixedly connected to the fixing box.

[0009] Preferably, the fixed box has five rotating shafts rotatably connected inside, and two sprockets are fixedly installed on the outer surface of each of the five rotating shafts on one side inside the fixed box. Multiple chains are sleeved on the outer surface of the ten sprockets. Five pneumatic grippers are rotatably connected to one side of the outer surface of the fixed box, and the five rotating shafts are fixedly connected to the five pneumatic grippers respectively. A second micro motor is fixedly installed on one side of the outer surface of the fixed box, and the second micro motor is fixedly connected to one of the rotating shafts.

[0010] Preferably, two first pulleys are rotatably connected to one side of the outer surface of the assembly frame, and the two first pulleys are fixedly connected to the first drive roller and the second drive roller respectively. Two second pulleys are rotatably connected to one side of the outer surface of the assembly frame located on the first pulleys, and two belts are respectively sleeved between the two first pulleys and the two second pulleys.

[0011] Preferably, a drive gear is fixedly installed at one end of each of the two second pulleys, and the two drive gears mesh. A sector gear is rotatably connected to the outer surface of the assembly frame on one side of the drive gear, and the sector gear meshes with one of the drive gears. A drive motor is fixedly installed on one side of the assembly frame, and the output end of the drive motor is fixedly connected to the sector gear.

[0012] Preferably, a feeding rack is fixedly installed on the top left side of the base. The feeding rack has five storage slots inside, and each of the five storage slots has a guide slot inside. Each of the five storage slots is slidably connected to a movable rod, with one part of the movable rod located inside the storage slot and the other part located on the outer surface of the storage slot.

[0013] Preferably, a connecting plate is fixedly installed at one end of the five movable rods located outside the storage tank, a second electric push rod is fixedly installed on the outer surface of the feeding rack near the connecting plate, and the output end of the second electric push rod is fixedly connected to the connecting plate, and a push plate is fixedly installed at one end of the five movable rods located inside the storage tank.

[0014] Preferably, the drive assembly includes a bidirectional threaded rod rotatably connected to one side of the outer surface of the loading trough, and one side of each of the two fixing plates is threadedly connected to the bidirectional threaded rod. A first micro motor is fixedly installed on the outer surface of the loading rack on one side of the bidirectional threaded rod, and the output end of the first micro motor is fixedly connected to the bidirectional threaded rod. A discharge port is provided on the right side of the top surface of the base, and the discharge port is located below the assembly rack.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] This utility model discloses a rapid assembly device for sampling tubes. By setting up an assembly frame, in actual operation, the drive motor drives the sector gear to rotate, which in turn drives one of the drive gears to rotate intermittently. This causes the two drive gears to rotate intermittently in opposite directions, which in turn causes the first drive roller and the second drive roller to rotate intermittently. Meanwhile, the first micro motor drives the bidirectional threaded rod, causing the two fixing plates to move in opposite directions, thus clamping and fixing test tubes of different diameters. With the intermittent rotation of the first and second drive rollers in opposite directions, the test tubes can be fitted with caps, thereby facilitating the assembly of test tubes of different diameters. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the loading rack structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the cap assembly structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the assembly frame structure of this utility model;

[0021] Figure 5 This is a cross-sectional view of the feeding rack of this utility model.

[0022] In the diagram: 1. Base; 2. Assembly frame; 3. First drive roller; 4. Feeding frame; 5. Loading frame; 6. Second drive roller; 501. Fixing plate; 502. Fixing groove; 503. Guide hole; 504. Bidirectional threaded rod; 505. First micro motor; 601. Telescopic rod; 602. First electric push rod; 603. Fixing box; 604. Rotating shaft; 605. Sprocket; 606. Chain; 607. Pneumatic gripper; 608. Second micro motor; 201. First pulley; 202. Belt; 203. Second pulley; 204. Drive gear; 205. Drive motor; 206. Sector gear; 207. Discharge port; 401. Storage trough; 402. Movable rod; 403. Connecting plate; 404. Second electric push rod; 405. Push plate; 406. Guide trough. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] This utility model discloses a rapid assembly device for sampling tubes, such as... Figures 1-5As shown, the device includes a base 1. An assembly frame 2 for assembling sampling tubes and tube caps is fixedly installed on the right side of the top surface of the base 1, and a feeding frame 4 is fixedly installed on the left side of the top surface of the base 1. A first drive roller 3 is rotatably connected to the lower side of the inside of the assembly frame 2, and multiple feeding racks 5 are fixedly installed on the outer surface of the first drive roller 3. The first drive roller 3 can rotate inside the assembly frame 2, thereby driving the multiple feeding racks 5 to rotate.

[0025] The upper inner side of the assembly frame 2 is rotatably connected to the second drive roller 6, and the outer surface of the second drive roller 6 is provided with multiple cap-mounting components. The multiple cap-mounting components correspond one-to-one with multiple loading racks 5. When the second drive roller 6 rotates, it will drive the multiple cap-mounting components to rotate.

[0026] The outer surface of the loading rack 5 is provided with guide holes 503 on both sides, and two fixed plates 501 are slidably connected inside the two guide holes 503. The two fixed plates 501 can move along the two guide holes 503.

[0027] Five fixing slots 502 are provided on each of the two fixing plates 501 on opposite sides. The cross-sectional shape of the fixing slots 502 is arc-shaped so as to better fit the cylindrical test tube. Through the five fixing slots 502, when the two fixing plates 501 are close to each other, five test tubes to be assembled can be clamped and fixed at the same time.

[0028] A bidirectional threaded rod 504 is rotatably connected to one side of the outer surface of the loading trough, and one side of each of the two fixing plates 501 is threadedly connected to the bidirectional threaded rod 504. The outer surface of the bidirectional threaded rod 504 is provided with two opposite threads. When the bidirectional threaded rod 504 rotates, the two fixing plates 501 can move in opposite directions to clamp and fix test tubes of different diameters. A first micro motor 505 is fixedly installed on the outer surface of the loading rack 5 on one side of the bidirectional threaded rod 504, and the output end of the first micro motor 505 is fixedly connected to the bidirectional threaded rod 504. The first micro motor 505 can drive the bidirectional threaded rod 504 to rotate.

[0029] The capping assembly includes a first electric push rod 602 fixedly installed on the outer surface of the second drive roller 6, and a fixing box 603 fixedly installed at the output end of the first electric push rod 602. Two telescopic rods 601 are fixedly installed on the outer surface of the second drive roller 6 on one side of the first electric push rod 602, and both telescopic rods 601 are fixedly connected to the fixing box 603. When the first electric push rod 602 pushes the fixing box 603 to move, the two telescopic rods 601 will extend or retract.

[0030] The fixed box 603 has five rotating shafts 604 rotatably connected inside, and two sprockets 605 are fixedly installed on the outer surface of each of the five rotating shafts 604 on one side inside the fixed box 603. Multiple chains 606 are sleeved on the outer surface of the ten sprockets 605. When one of the rotating shafts 604 rotates, it will drive the other four rotating shafts 604 to rotate through the multiple chains 606.

[0031] Five pneumatic grippers 607 are rotatably connected to one side of the outer surface of the fixed box 603. The pneumatic grippers 607 are actuators that use compressed air as power to clamp or grasp workpieces. Since the pneumatic grippers 607 are existing technology, they will not be described in detail here.

[0032] Five pneumatic grippers 607 can hold five caps to be assembled at once, and five rotating shafts 604 are fixedly connected to the five pneumatic grippers 607 respectively. When the five rotating shafts 604 rotate, they will drive the five pneumatic grippers 607 to rotate.

[0033] A second micro motor 608 is fixedly installed on one side of the outer surface of the fixed box 603, and the second micro motor 608 is fixedly connected to one of the rotating shafts 604. When the second micro motor 608 drives one of the rotating shafts 604 to rotate, it will drive the other four rotating shafts 604 to rotate, thereby causing the five pneumatic grippers 607 to rotate.

[0034] Two first pulleys 201 are rotatably connected to one side of the outer surface of the assembly frame 2, and the two first pulleys 201 are fixedly connected to the first drive roller 3 and the second drive roller 6 respectively. When the two first pulleys 201 rotate, they will drive the first drive roller 3 and the second drive roller 6 to rotate.

[0035] The outer surface of the assembly frame 2 is rotatably connected to two second pulleys 203 on one side of the first pulley 201. Two belts 202 are respectively fitted between the two first pulleys 201 and the two second pulleys 203. When the first pulley 201 rotates, it will drive the second pulley 203 to rotate through the belts 202.

[0036] Each of the two second pulleys 203 has a drive gear 204 fixedly mounted on one end, and the two drive gears 204 mesh. When one drive gear 204 rotates, it will push the other drive gear 204 to rotate in the opposite direction, which will cause the two second pulleys 203 to rotate in the opposite direction.

[0037] A sector gear 206 is rotatably connected to one side of the drive gear 204 on the outer surface of the assembly frame 2, and the sector gear 206 meshes with one of the drive gears 204. A drive motor 205 is fixedly installed on one side of the assembly frame 2, and the output end of the drive motor 205 is fixedly connected to the sector gear 206. The drive motor 205 drives the sector gear 206 to rotate, and the rotating sector gear 206 will drive one of the drive gears 204 to rotate intermittently, which will cause the two drive gears 204 to rotate intermittently in opposite directions, which will cause the first drive roller 3 and the second drive roller 6 to rotate intermittently in opposite directions.

[0038] The user places the tube caps to be assembled between the clamping parts of the five pneumatic grippers 607 in sequence, so that the five pneumatic grippers 607 clamp and fix the five tube caps. The first micro motor 505 drives the bidirectional threaded rod 504 to rotate, so that the two fixing plates 501 move closer to each other, thereby clamping and fixing the test tube inserted between the two fixing plates 501. Then, as the first drive roller 3 and the second drive roller 6 rotate intermittently in opposite directions, the clamped test tube and the clamped tube cap will be driven to rotate intermittently in opposite directions.

[0039] When the clamped cap rotates to the top of the clamped test tube, the first electric actuator 602 pushes the fixing box 603 to move towards one side of the clamped test tube. At the same time, the second micro motor 608 drives one of the rotating shafts 604 to rotate, causing the five pneumatic grippers 607 to rotate the cap, thereby screwing the five caps onto one end of the five test tubes to complete the assembly of the test tubes and caps.

[0040] A discharge port 207 is provided on the right side of the top surface of the base 1, and the discharge port 207 is located below the assembly frame 2. After the test tube and the cap are assembled, as the first drive roller 3 and the second drive roller 6 continue to rotate, when the assembled test tube rotates to above the discharge port 207, the first micro motor 505 drives the bidirectional threaded rod 504 to rotate, so that the two fixing plates 501 move away from each other, and then the assembled test tube will fall through the discharge port 207 into the container placed below the discharge port 207, so as to collect the assembled test tube.

[0041] It should be noted that each rotation of the first drive roller 3 and the second drive roller 6 will cause one of the loading racks 5 and one of the fixed boxes 603 to rotate to the opposite position.

[0042] The feeding rack 4 has five storage slots 401 inside, and each of the five storage slots 401 has a guide slot 406 inside. Each of the five storage slots 401 is slidably connected to a movable rod 402. A part of the movable rod 402 is located inside the storage slot 401, and the other part of the movable rod 402 is located on the outer surface of the storage slot 401. The movable rod 402 can move inside the storage slot 401.

[0043] The five movable rods 402 are located at one end outside the storage tank 401 and are fixedly installed with a connecting plate 403. When the connecting plate 403 moves, it will drive the five movable rods 402 to move.

[0044] A second electric push rod 404 is fixedly installed on the outer surface of the feeding rack 4 near the connecting plate 403, and the output end of the second electric push rod 404 is fixedly connected to the connecting plate 403. When the second electric push rod 404 pushes the connecting plate 403 to move, it will drive the five movable rods 402 to move simultaneously.

[0045] Each of the five movable rods 402 has a push plate 405 fixedly installed at one end inside the storage tank 401. The test tubes to be assembled are placed horizontally in the storage tank 401 and stacked on top of each other. The first electric push rod 602 pushes the connecting plate 403 to move, which in turn causes the five movable rods 402 to push the five push plates 405 to move. The five push plates 405 then push the five test tubes to move, so that the five test tubes are inserted between the two fixed plates 501 through the five guide grooves 406 for assembly. The positions of the five guide grooves 406 correspond one-to-one with the positions of the five fixed grooves 502, so that the test tubes entering the guide grooves 406 can be accurately moved into the fixed grooves 502. Each rotation of the first drive roller 3 will cause one of the loading racks 5 to rotate to the same horizontal line as the guide groove 406.

[0046] The working principle of this utility model is as follows: After the user sets the control program, the test tubes to be assembled are placed horizontally in the storage tank 401 and stacked one after another until the five storage tanks 401 are filled with test tubes to be assembled. Then the user places the tube caps to be assembled between the clamping parts of the pneumatic gripper 607, so that the pneumatic gripper 607 clamps and fixes the tube caps.

[0047] The drive motor 205 drives the sector gear 206 to rotate. The rotating sector gear 206 drives one of the drive gears 204 to rotate intermittently, which in turn causes the two drive gears 204 to rotate intermittently in opposite directions. This causes the first drive roller 3 and the second drive roller 6 to rotate intermittently in opposite directions. When the loading rack 5 rotates to the opening of the guide groove 406, the first electric push rod 602 pushes the connecting plate 403 to move. This causes the five movable rods 402 to push the five push plates 405 to move. The five push plates 405 then push the five test tubes to move, so that the five test tubes are inserted between the two fixed plates 501 through the five guide grooves 406. The first micro motor 505 drives the bidirectional threaded rod 504 to rotate, so that the two fixed plates 501 move closer to each other to clamp and fix the five test tubes.

[0048] Then, as the first drive roller 3 and the second drive roller 6 continue to rotate, the clamped cap will rotate to the top of the clamped test tube. At this time, the first electric push rod 602 pushes the fixing box 603 to move to one side of the clamped test tube. The second micro motor 608 drives one of the rotating shafts 604 to rotate, causing the five pneumatic grippers 607 to rotate the cap, thereby screwing the five caps onto one end of the five test tubes to complete the assembly of the test tubes and caps. As the first drive roller 3 and the second drive roller 6 continue to rotate, the above steps will be repeated to continuously assemble the test tubes and caps.

[0049] During the entire assembly process, when the assembled test tube rotates to above the discharge port 207, the first micro motor 505 drives the bidirectional threaded rod 504 to rotate, causing the two fixing plates 501 to move away from each other. This causes the assembled test tube to fall through the discharge port 207 into the container placed below the discharge port 207 for collection. During the entire assembly process, the user only needs to set the control program before assembly, replenish the test tubes in the feeding rack 4, and periodically place the tube caps inside the pneumatic gripper 607.

[0050] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A rapid assembly device for sampling tubes, comprising a base (1), characterized in that: The top right side of the base (1) is fixedly installed with an assembly frame (2) for assembling sampling tubes and tube caps. The lower inner side of the assembly frame (2) is rotatably connected to a first drive roller (3), and multiple loading racks (5) are fixedly installed on the outer surface of the first drive roller (3). The upper inner side of the assembly frame (2) is rotatably connected to a second drive roller (6), and multiple cap-loading components are provided on the outer surface of the second drive roller (6). The loading rack (5) has guide holes (503) on both sides of its outer surface, and two fixing plates (501) are slidably connected inside the two guide holes (503). Five fixing slots (502) are opened on the opposite side of the two fixing plates (501). The loading rack (5) has a drive assembly on its outer surface.

2. The sampling tube rapid assembly device according to claim 1, characterized in that: The capping assembly includes a first electric push rod (602) fixedly installed on the outer surface of the second drive roller (6), and a fixing box (603) is fixedly installed at the output end of the first electric push rod (602). Two telescopic rods (601) are fixedly installed on the outer surface of the second drive roller (6) on one side of the first electric push rod (602), and both telescopic rods (601) are fixedly connected to the fixing box (603).

3. The sampling tube rapid assembly device according to claim 2, characterized in that: The fixed box (603) is rotatably connected to five rotating shafts (604), and two sprockets (605) are fixedly installed on the outer surface of each of the five rotating shafts (604) on one side inside the fixed box (603). Multiple chains (606) are sleeved on the outer surface of the ten sprockets (605). Five pneumatic grippers (607) are rotatably connected to one side of the outer surface of the fixed box (603), and the five rotating shafts (604) are fixedly connected to the five pneumatic grippers (607) respectively. A second micro motor (608) is fixedly installed on one side of the outer surface of the fixed box (603), and the second micro motor (608) is fixedly connected to one of the rotating shafts (604).

4. The sampling tube rapid assembly device according to claim 1, characterized in that: Two first pulleys (201) are rotatably connected to one side of the outer surface of the assembly frame (2), and the two first pulleys (201) are fixedly connected to the first drive roller (3) and the second drive roller (6) respectively. Two second pulleys (203) are rotatably connected to one side of the outer surface of the assembly frame (2) located on the first pulley (201), and two belts (202) are respectively sleeved between the two first pulleys (201) and the two second pulleys (203).

5. The sampling tube rapid assembly device according to claim 4, characterized in that: One end of each of the two second pulleys (203) is fixedly mounted with a drive gear (204), and the two drive gears (204) mesh. A sector gear (206) is rotatably connected to the outer surface of the assembly frame (2) on one side of the drive gear (204), and the sector gear (206) meshes with one of the drive gears (204). A drive motor (205) is fixedly mounted on one side of the assembly frame (2), and the output end of the drive motor (205) is fixedly connected to the sector gear (206).

6. The sampling tube rapid assembly device according to claim 1, characterized in that: A feeding rack (4) is fixedly installed on the left side of the top surface of the base (1). The feeding rack (4) has five storage slots (401) inside, and each of the five storage slots (401) has a guide slot (406) inside. Each of the five storage slots (401) is slidably connected to a movable rod (402), and a part of the movable rod (402) is located inside the storage slot (401), while the other part of the movable rod (402) is located on the outer surface of the storage slot (401).

7. The sampling tube rapid assembly device according to claim 6, characterized in that: The five movable rods (402) are all fixedly installed with a connecting plate (403) at one end outside the storage tank (401). A second electric push rod (404) is fixedly installed on the outer surface of the feeding rack (4) near the connecting plate (403), and the output end of the second electric push rod (404) is fixedly connected to the connecting plate (403). A push plate (405) is fixedly installed at one end inside the storage tank (401) of each of the five movable rods (402).

8. The sampling tube rapid assembly device according to claim 1, characterized in that: The drive assembly includes a bidirectional threaded rod (504) rotatably connected to one side of the outer surface of the loading trough, and one side of each of the two fixing plates (501) is threadedly connected to the bidirectional threaded rod (504). A first micro motor (505) is fixedly installed on the outer surface of the loading rack (5) on one side of the bidirectional threaded rod (504), and the output end of the first micro motor (505) is fixedly connected to the bidirectional threaded rod (504). A discharge port (207) is opened on the right side of the top surface of the base (1), and the discharge port (207) is located below the assembly rack (2).

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