Modularized multifunctional automatic inspection and alarm track robot

By using modularly designed transmission components and engagement mechanisms, the problem of disassembly difficulties caused by the integrated shell structure of existing track robots has been solved, enabling convenient disassembly and installation and improving maintenance efficiency.

CN223863787UActive Publication Date: 2026-02-03钧雷光电有限公司
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Patent Information

Application Number
CN202520542912.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-02-03
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

The existing track robot shell is an integrated structure, and the inspection cover is fixed to the robot body by multiple sets of bolts, which makes it difficult and time-consuming to remove the inspection cover, thus reducing the efficiency of maintenance.

Method used

The modular design utilizes transmission components and locking mechanisms, including transmission wheels, dual-head motors, telescopic cylinders, and locking blocks, to enable modular disassembly and installation of the robot shell. The locking mechanism facilitates the disassembly and installation of the sealing frame plate and the robot shell.

Benefits of technology

It improves the efficiency of robot maintenance, simplifies the maintenance process, and enhances the practicality and convenience of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223863787U_ABST
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Abstract

The utility model discloses a modularized multifunctional automatic inspection and alarm track robot, which relates to the field of robots, and comprises a robot shell body, and two groups of transmission components are arranged at the bottom of the robot shell body; the transmission assembly comprises a mounting box fixedly connected to the bottom of the robot shell body, the outer side of the mounting box is rotationally connected with two transmission wheel components, a mounting cavity is formed in the mounting box, a double-end motor is fixedly connected into the mounting cavity, and rotating rods are rotationally connected to the two sides of the mounting cavity. A sealing frame plate is connected to the top of the robot shell body in a clamped mode, an access cover is arranged on the top of the sealing frame plate, a clamping plate is fixedly connected to the bottom of the sealing frame plate, and two sets of connecting blocks are fixedly connected to the bottom of the sealing frame plate. A user can maintain the device conveniently, and working efficiency of the device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of robot, concretely is a modularization multifunctional track robot of automatic inspection and alarm. BACKGROUND

[0002] The track robot of automatic inspection and alarm is a kind of intelligent, automated multifunctional inspection equipment, it moves on specific track, real-time monitoring, data acquisition and fault diagnosis, is widely used in electric power, chemical industry, petroleum, coal industry, significantly improves the inspection efficiency and accuracy, reduces the risk of manual inspection, this kind of track robot of automatic inspection and alarm has been widely sold on the market, guarantees the normal operation and safety of enterprise equipment, and the track robot mainly includes machine shell and electronic components in shell, generally speaking, user needs to disassemble shell regularly to overhaul track robot.

[0003] On this basis, through patent network retrieval, the Chinese patent CN209739211U discloses a track trolley device for track multi-element data synchronous acquisition and detection;

[0004] It can be known that the above patent application has the following deficiencies: the existing track robot is fixed, the shell of machine equipment is integrated structure, the maintenance cover and the robot body are connected by multiple groups of bolts, so that the user needs to consume effort and time when disassembling the maintenance cover, and the work efficiency of robot overhaul is reduced.

[0005] In view of the above problems, a modularization multifunctional track robot of automatic inspection and alarm is proposed. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a kind of modularization multifunctional track robot of automatic inspection and alarm, adopt the device to work, to solve the above background that the existing track robot is fixed, the shell of machine equipment is integrated structure, maintenance cover and the robot body are connected by multiple groups of bolts, so that the user needs to consume effort and time when disassembling the maintenance cover, and the work efficiency of robot overhaul is reduced Problem.

[0007] In order to achieve the above object, the utility model provides the following technical scheme: A modular multifunctional track robot of automatic inspection and alarm, including robot shell body, the bottom of robot shell body is provided with transmission assembly, and transmission assembly is provided with two groups, transmission assembly includes the installation box of fixed connection in the bottom of robot shell body, the transmission wheel part is rotatably connected outside the installation box, and transmission wheel part is provided with two groups, the installation cavity is provided in the installation box, the double -end motor is fixedly connected in the installation cavity, the rotating rod is rotatably connected in the both sides of installation cavity, two groups rotating rod are connected with double -end motor output respectively, and the one end of rotating rod is fixedly connected with transmission wheel part, the top of robot shell body is clamped and is connected with sealed frame board, the top of sealed frame board is provided with the maintenance cover, the bottom of sealed frame board is fixedly connected with the clamping plate, the bottom of sealed frame board is fixedly connected with the connecting block, and the connecting block is provided with two groups.

[0008] Preferably, the installation cavity is provided with a plurality of groups of fixing grooves.

[0009] Preferably, the top inner wall of the installation box is provided with a telescopic cylinder, the inner cavity of the installation box is slidably connected with an arc-shaped clamping block, and the arc-shaped clamping block is connected with the output end of the telescopic cylinder.

[0010] Preferably, the arc-shaped clamping block is fixedly connected with a plurality of groups of fixed clamping blocks on one side, the fixed clamping blocks are matched with the fixing grooves, and the arc-shaped clamping blocks are matched with the installation cavities.

[0011] Preferably, the bottom of each of the two connecting blocks is fixedly connected with a first fixing block, the inside of the robot shell body is fixedly connected with a clamping groove block plate, the clamping groove block plate is provided with two groups, and the first fixing blocks are clamped and connected with the clamping groove block plate.

[0012] Preferably, the inside of the robot shell body is fixedly connected with an installation groove plate, and the installation groove plate is clamped and connected with the clamping plate.

[0013] Preferably, the periphery of the sealed frame board is provided with a sealing rubber pad.

[0014] Compared with the prior art, the utility model has the beneficial effects as follows:

[0015] 1. When using this device, place the robot shell on the track. Multiple sets of transmission wheels slide along the track. Since there is a dual-head motor installed inside the mounting cavity, when the dual-head motor is turned on, the two sets of rotating rods rotate, and then the two sets of transmission wheels begin to roll along the track, so that the robot shell automatically moves horizontally along the track. When moving, the track robot is a commonly used existing technology on the market, and the working principle will not be described in detail here. The detection sensors on the robot shell can be used to detect and record the track in real time to determine whether the track quality is qualified.

[0016] 2. When it is necessary to stably support the robot's outer shell on the track, the user can simultaneously turn off the working mode of both sets of dual-head motors, causing the rotating rod to stop rotating. To stabilize the rotating rod, both sets of telescopic cylinders are activated simultaneously, causing the telescopic cylinders to extend. The telescopic cylinders will drive the arc-shaped locking block and the fixing locking block to move towards the mounting cavity until multiple sets of fixing locking blocks are inserted into the corresponding fixing slots. The arc-shaped locking block can lock and fix the mounting cavity inside the mounting box, and then the rotating rod is also locked and fixed inside the sealing frame plate, preventing the transmission wheel components from rotating erroneously. Thus, multiple sets of transmission wheel components will be stably supported on the track, and the device cannot be moved. When it is necessary to drive the device to move again, the rotating rod can be unlocked, and the two sets of telescopic cylinders can be retracted. The telescopic cylinders will disassemble the arc-shaped locking block from the mounting cavity. At this time, the mounting cavity, rotating rod, and transmission wheel components can return to their free state. When driving the device again, multiple sets of transmission wheel components can be used to drive the device along the track, improving the practicality of the device.

[0017] 3. When maintenance of the robot shell is required, pull the inspection cover away from the robot shell to detach the sealing frame plate from the inner cavity of the robot shell. At this time, the retaining plate at the bottom of the sealing frame plate separates from the mounting slot plate, and the fixing block one separates from the retaining slot plate, thus allowing the sealing frame plate to be removed from the side of the robot shell. When installation is required, align the sealing frame plate with the top of the robot shell, align the retaining plate with the mounting slot plate, and align the two sets of fixing blocks one with the two sets of retaining slot plates respectively. Press the sealing frame plate towards the inside of the robot shell, and the retaining plate will engage and be fixed inside the mounting slot plate. The connecting block will engage and be fixedly connected with the retaining slot plate, thus completing the installation of the robot shell. This design facilitates the disassembly and installation of the sealing frame plate and the robot shell through the engagement mechanism, making it easier for users to maintain the device and improving the device's working efficiency. Attached Figure Description

[0018] Figure 1 This is an overall structural diagram of the present invention;

[0019] Figure 2 This is a structural diagram of the inspection cover and robot shell of this utility model;

[0020] Figure 3 This is a structural diagram of the inspection cover of this utility model;

[0021] Figure 4 This is a structural diagram of the transmission component of this utility model;

[0022] Figure 5 This is a structural diagram of the dual-head motor of this utility model.

[0023] In the diagram: 1. Robot shell body; 11. Sealing frame plate; 12. Inspection cover; 13. Slot plate; 14. Connecting block; 141. Fixing block one; 15. Mounting slot plate; 16. Clamping plate; 2. Transmission assembly; 21. Mounting box; 22. Transmission wheel assembly; 23. Rotating rod; 24. Mounting cavity; 241. Dual-head motor; 25. Fixing slot; 26. Telescopic cylinder; 27. Arc-shaped clamping block; 271. Fixing clamping block. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0026] Combination Figures 1-5 A modular, multifunctional, automatic inspection and alarm track robot includes a robot shell body 1. A transmission assembly 2 is located at the bottom of the robot shell body 1, and two sets of the transmission assembly 2 are provided. The transmission assembly 2 includes a mounting box 21 fixedly connected to the bottom of the robot shell body 1. A transmission wheel component 22 is rotatably connected to the outside of the mounting box 21, and two sets of the transmission wheel component 22 are provided. An mounting cavity 24 is provided inside the mounting box 21. A dual-head motor 241 is fixedly connected inside the mounting cavity 24. Rotating rods 23 are rotatably connected to both sides of the mounting cavity 24. The two sets of rotating rods 23 are respectively connected to the output end of the dual-head motor 241. One end of the rotating rod 23 is fixedly connected to the transmission wheel component 22. A sealing frame plate 11 is snapped onto the top of the robot shell body 1. An inspection cover 12 is provided on the top of the sealing frame plate 11. A clamping plate 16 is fixedly connected to the bottom of the sealing frame plate 11. A connecting block 14 is fixedly connected to the bottom of the sealing frame plate 11, and two sets of the connecting block 14 are provided.

[0027] The present invention will be further described below with reference to the embodiments.

[0028] Example 1:

[0029] Please see Figures 1-5 The mounting cavity 24 is provided with a fixing groove 25 on its outer periphery, and multiple sets of fixing grooves 25 are provided.

[0030] A telescopic cylinder 26 is provided on the top inner wall of the mounting box 21, and an arc-shaped locking block 27 is slidably connected to the inner cavity of the mounting box 21. The arc-shaped locking block 27 is connected to the output end of the telescopic cylinder 26.

[0031] A fixed block 271 is fixedly connected to one side of the arc-shaped block 27, and multiple sets of fixed blocks 271 are provided. The fixed blocks 271 match the fixed groove 25, and the arc-shaped block 27 matches the mounting cavity 24.

[0032] Example 2:

[0033] Please see Figures 1-3 Both sets of connecting blocks 14 are fixedly connected to the bottom of a fixing block 141. The robot shell body 1 is fixedly connected to a slot plate 13. The slot plate 13 is provided with two sets, and the fixing block 141 is engaged with the slot plate 13.

[0034] The robot's outer shell 1 has a mounting slot 15 fixedly connected inside, and the mounting slot 15 is engaged with the clamping plate 16.

[0035] A sealing rubber gasket is provided on the outer periphery of the sealing frame plate 11.

[0036] In summary: The robot shell 1 in this utility model uses a DKY-LHN / DM / HT-15 model track robot. When using this device, the robot shell 1 is placed on the track, and multiple sets of transmission wheel components 22 slide along the track. Since the mounting cavity 24 contains a dual-head motor 241, when the dual-head motor 241 is activated, the two sets of rotating rods 23 rotate, causing the two sets of transmission wheel components 22 to roll along the track, allowing the robot shell 1 to automatically move horizontally along the track. During movement, the track robot utilizes existing technology commonly found in the market, and its working principle will not be elaborated upon here. The detection sensors on the robot shell 1 can be used to detect and record the track in real time to determine if the track quality is acceptable. When it is necessary to stably support the robot shell 1 on the track, the user can simultaneously turn off the working mode of both sets of dual-head motors 241, causing the rotating rods 23 to stop rotating. For stable rotation... The lever 23 simultaneously activates two sets of telescopic cylinders 26, causing them to extend. These cylinders extend and move the arc-shaped locking block 27 and the fixing locking block 271 towards the mounting cavity 24, until the fixing locking blocks 271 are inserted into their corresponding fixing slots 25. The arc-shaped locking block 271 engages and secures the mounting cavity 24 inside the mounting box 21, thereby engaging and securing the rotating lever 23 inside the sealing frame plate 11, preventing the transmission wheel component 22 from rotating incorrectly. This further facilitates the movement of the multiple sets of cylinders 271. The transmission wheel component 22 is firmly supported on the track, and the device cannot be moved. When it is necessary to drive the device to move again, the rotating rod 23 can be unlocked, and at the same time, the two sets of telescopic cylinders 26 will retract. The telescopic cylinders 26 will separate the arc-shaped locking block 27 from the mounting cavity 24. At this time, the mounting cavity 24, the rotating rod 23 and the transmission wheel component 22 can return to their free state. When the device is driven again, multiple sets of transmission wheel components 22 can be used to drive the device along the track, improving the practicality of the device.

[0037] When maintenance of the robot housing 1 is required, the inspection cover 12 is pulled away from the robot housing 1, causing the sealing frame plate 11 to be detached from the inner cavity of the robot housing 1. At this time, the retaining plate 16 at the bottom of the sealing frame plate 11 separates from the mounting slot plate 15, and the fixing block 141 separates from the slot plate 13, thereby allowing the sealing frame plate 11 to be removed from the side of the robot housing 1. When installation is required, the sealing frame plate 11 is aligned with the top of the robot housing 1, the retaining plate 16 is aligned with the mounting slot plate 15, the two sets of fixing blocks 141 are aligned with the two sets of slot plates 13, and the sealing frame plate 11 is pressed into the robot housing 1. The retaining plate 16 is then engaged and fixed into the mounting slot plate 15, and the connecting block 14 is engaged and fixedly connected with the slot plate 13. Thus, the installation of the robot housing 1 is completed. This setting facilitates the disassembly and installation of the sealing frame plate 11 and the robot housing 1 through the engagement mechanism, making it easier for users to maintain the device and improving the working efficiency of the device.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A modular, multifunctional, automatic inspection and alarm track robot, comprising a robot shell body (1), characterized in that: The robot shell body (1) has a transmission assembly (2) at its bottom, and the transmission assembly (2) has two sets. The transmission assembly (2) includes a mounting box (21) fixedly connected to the bottom of the robot shell body (1). A transmission wheel component (22) is rotatably connected to the outside of the mounting box (21), and the transmission wheel component (22) has two sets. The mounting box (21) has a mounting cavity (24) inside, and a dual-head motor (241) is fixedly connected inside the mounting cavity (24). The mounting cavity (24) has two rotating sides. A rotating rod (23) is connected to the robot shell body (1). The two sets of rotating rods (23) are respectively connected to the output end of the dual-head motor (241). One end of the rotating rod (23) is fixedly connected to the transmission wheel component (22). A sealing frame plate (11) is snapped onto the top of the robot shell body (1). An inspection cover (12) is provided on the top of the sealing frame plate (11). A clamping plate (16) is fixedly connected to the bottom of the sealing frame plate (11). A connecting block (14) is fixedly connected to the bottom of the sealing frame plate (11), and two sets of the connecting block (14) are provided.

2. The modular, multifunctional, automatic inspection and alarm track robot according to claim 1, characterized in that: The mounting cavity (24) is provided with a fixing groove (25) on its outer periphery, and the fixing groove (25) is provided in multiple sets.

3. The modular, multifunctional, automatic inspection and alarm track robot according to claim 2, characterized in that: The mounting box (21) is provided with a telescopic cylinder (26) on the top inner wall, and an arc-shaped locking block (27) is slidably connected to the inner cavity of the mounting box (21). The arc-shaped locking block (27) is connected to the output end of the telescopic cylinder (26).

4. The modular, multifunctional, automatic inspection and alarm track robot according to claim 3, characterized in that: The arc-shaped card block (27) is fixedly connected to a fixing card block (271) on one side, and multiple sets of fixing card blocks (271) are provided. The fixing card block (271) matches the fixing groove (25), and the arc-shaped card block (27) matches the mounting cavity (24).

5. The modular, multifunctional, automatic inspection and alarm track robot according to claim 4, characterized in that: Both sets of connecting blocks (14) are fixedly connected to a fixing block (141) at the bottom. The robot shell body (1) is fixedly connected to a slot plate (13). The slot plate (13) is provided in two sets. The fixing block (141) is engaged with the slot plate (13).

6. The modular, multifunctional, automatic inspection and alarm track robot according to claim 5, characterized in that: The robot's outer shell body (1) is fixedly connected to a mounting slot plate (15), which is engaged with the locking plate (16).

7. A modular, multifunctional, automatic inspection and alarm track robot according to claim 6, characterized in that: A sealing rubber gasket is provided on the outer periphery of the sealing frame plate (11).

Citation Information

Patent Citations

  • Rail trolley device for synchronously acquiring and detecting rail multivariate data

    CN209739211U