Disc type sponge cutting machine
By introducing a combination design of rotating plate, sleeve rod, clamping frame and limiting plate into the disc sponge cutting machine, the deformation problem in the sponge cutting process is solved, high-quality cutting and automatic material discharge are achieved, and the labor intensity of operators is reduced.
Patent Information
- Application Number
- CN202520106322.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-16
AI Technical Summary
Existing disc-type sponge cutting machines lack the ability to limit or fix the sponge during the cutting process, which leads to sponge deformation and affects cutting quality and efficiency.
A disc-type sponge cutting machine was designed. The sponge is clamped and fixed by setting a rotating plate, sleeve rod, clamping frame and limiting plate, and the sponge is automatically discharged by threaded rod, moving block, inclined rod and push plate, so as to avoid sponge deformation and reduce manual operation.
It improved the quality of cutting operations, avoided deformation during the sponge cutting process, enabled automatic material discharge, and reduced the labor intensity of operators.
Smart Images
Figure CN223863836U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sponge cutting machine technology, and more specifically, to a disc-type sponge cutting machine. Background Technology
[0002] A sponge cutting machine is a mechanical device specifically designed for cutting sponge-like materials. The main types of sponge cutting machines include manual sponge cutting machines, electric sponge shearing machines, pneumatic sponge shearing machines, and CNC sponge cutting machines. Sponge cutting machines are suitable for various industries that require cutting sponge-like materials, such as furniture manufacturing, sofa manufacturing, and tire manufacturing.
[0003] During the processing of sponges, operators often use disc-type sponge cutters to cut the sponges. However, while existing disc-type sponge cutters have basic cutting functions, they generally do not limit or fix the sponge during the cutting process. Since sponges are relatively soft, they can deform during the cutting process, which can easily lead to uneven cuts, resulting in overcutting or undercutting, thus affecting the quality of the cutting work. Therefore, improvements are needed. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, this utility model provides a disc-type sponge cutting machine, which has the advantage of improving the quality of cutting operations.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a disc-type sponge cutting machine, comprising a base plate, a fixed frame fixedly connected to the right side of the top of the base plate, a support base fixedly connected to the top of the fixed frame, a first motor fixedly connected inside the support base, a first rotating shaft fixedly sleeved at the other end of the output shaft of the first motor, a rotating plate fixedly sleeved at the other end of the first rotating shaft, a sleeve rod movably connected to the outer surface of the rotating plate, a pressing frame fixedly connected to the top of the sleeve rod, and limit plates fixedly connected to both the front and back of the fixed frame, with the interior of the limit plates movably connected to the outer surface of the pressing frame.
[0006] As a preferred embodiment of this utility model, a fixing rod is fixedly connected to the top of the base plate, a material support disc is movably sleeved on the outer surface of the fixing rod, and roller support frames are movably connected to the four sides of the bottom of the material support disc, with the roller support frames fixedly installed on the top of the base plate.
[0007] As a preferred embodiment of this utility model, a second motor is fixedly connected to the top of the base plate, a second rotating shaft is fixedly sleeved at the other end of the output shaft of the second motor, a gear is fixedly sleeved at the other end of the second rotating shaft, a gear ring is meshed with the outer surface of the gear, and the inside of the gear ring is fixedly sleeved with the outer surface of the material support disc.
[0008] As a preferred technical solution of this utility model, a third motor is fixedly connected to the left side of the top of the fixing frame, and a threaded rod is fixedly sleeved at the other end of the output shaft of the third motor. The other end of the threaded rod passes through the fixing frame and extends to the top of the fixing rod and is movably sleeved with the top of the fixing rod.
[0009] As a preferred embodiment of this utility model, the outer surface of the threaded rod is threaded with a moving block, and the right side of the moving block is movably connected to the inside of the fixed frame.
[0010] As a preferred embodiment of this utility model, the left side of the moving block is hinged with a diagonal rod, and the other end of the diagonal rod is hinged with a pusher plate. The bottom of the pusher plate is movably connected to the top of the fixed rod and the material support disc.
[0011] As a preferred technical solution of this utility model, a fixing plate is fixedly connected to the back of the pusher plate, and the other end of the fixing plate passes through the fixing frame and extends to the outside of the fixing frame and is movably sleeved with the inside of the fixing frame.
[0012] As a preferred technical solution of this utility model, pneumatic cylinders are fixedly connected to both the left and right sides of the top of the fixed frame. The bottom end of the pneumatic cylinder passes through the fixed frame and extends into the interior of the fixed frame, and a cutting blade is fixedly connected thereto. The outer surface of the cutting blade is movably connected to the inner surface of the fixed frame.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model, by setting up a first rotating shaft, a rotating plate, a sleeve rod, a pressing frame, and a limiting plate, will cause the first rotating shaft to rotate when the first motor starts running. This will cause the rotating plate to squeeze and push the sleeve rod, and the sleeve rod will drive the pressing frame to move vertically downward under the limiting action of the limiting plate, thus achieving the pressing effect on the sponge. This makes the sponge less prone to deformation during subsequent cutting operations, thereby avoiding miscutting and improving the quality of the cutting operation.
[0015] 2. This utility model, by setting up a threaded rod, a moving block, a diagonal rod, a pusher plate, and a fixed plate, causes the threaded rod to rotate when the third motor starts running. This causes the moving block to move vertically downward under the limiting action of the fixed frame, thereby causing the diagonal rod to move and press and push the pusher plate. The pusher plate then drives the fixed plate to move horizontally to the left under the limiting action of the fixed frame, ultimately pushing the cut sponge out of the device. This achieves the function of automatic material discharge, avoids manual handling by operators, and reduces the labor intensity of operators. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a cross-sectional view of the top of the gear of this utility model;
[0018] Figure 3 This is a cross-sectional view of the front of the first motor of this utility model;
[0019] Figure 4 This is a cross-sectional view of the side of the fixing rod of this utility model;
[0020] Figure 5 for Figure 3 A magnified schematic diagram of the structure at point A in the middle.
[0021] In the diagram: 1. Base plate; 2. Fixing frame; 3. Support base; 4. First motor; 5. No. 1 rotating shaft; 6. Rotating plate; 7. Sleeve rod; 8. Pressing frame; 9. Limiting plate; 10. Fixing rod; 11. Material support disc; 12. Roller support frame; 13. Second motor; 14. No. 2 rotating shaft; 15. Gear; 16. Gear ring; 17. Third motor; 18. Threaded rod; 19. Moving block; 20. Diagonal rod; 21. Push plate; 22. Fixing plate; 23. Pneumatic cylinder; 24. Cutting blade. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] like Figures 1 to 5As shown, this utility model provides a disc-type sponge cutting machine, including a base plate 1, a fixed frame 2 fixedly connected to the right side of the top of the base plate 1, a support base 3 fixedly connected to the top of the fixed frame 2, a first motor 4 fixedly connected inside the support base 3, a first rotating shaft 5 fixedly sleeved at the other end of the output shaft of the first motor 4, a rotating plate 6 fixedly sleeved at the other end of the first rotating shaft 5, a sleeve rod 7 movably connected to the outer surface of the rotating plate 6, a pressing frame 8 fixedly connected to the top of the sleeve rod 7, and limit plates 9 fixedly connected to both the front and back of the fixed frame 2, with the interior of the limit plate 9 movably connected to the outer surface of the pressing frame 8.
[0024] When the first motor 4 starts running, it will cause the first rotating shaft 5 to drive the rotating plate 6 to rotate, thereby causing the rotating plate 6 to squeeze and push the sleeve rod 7, and causing the sleeve rod 7 to drive the pressing frame 8 to move vertically downward under the limiting action of the limiting plate 9, and finally achieve the pressing effect on the sponge.
[0025] The base plate 1 is fixedly connected to the top of the base plate 1. The outer surface of the fixed rod 10 is movably sleeved with a material support disc 11. Roller support frames 12 are movably connected to the bottom of the material support disc 11 around its perimeter. The roller support frames 12 are fixedly installed on the top of the base plate 1.
[0026] The design of eight roller support frames 12 improves the load-bearing capacity of the material support disc 11.
[0027] The bottom plate 1 is fixedly connected to the top of the second motor 13. The other end of the output shaft of the second motor 13 is fixedly sleeved with the second rotating shaft 14. The other end of the second rotating shaft 14 is fixedly sleeved with the gear 15. The outer surface of the gear 15 is meshed with the gear ring 16. The inside of the gear ring 16 is fixedly sleeved with the outer surface of the material support disc 11.
[0028] When the second motor 13 starts running, it will cause the second rotating shaft 14 to drive the gear 15 to rotate, and the gear ring 16 to drive the material support disc 11 to rotate.
[0029] The third motor 17 is fixedly connected to the left side of the top of the fixed frame 2. The other end of the output shaft of the third motor 17 is fixedly sleeved with a threaded rod 18. The other end of the threaded rod 18 passes through the fixed frame 2 and extends to the top of the fixed rod 10 and is movably sleeved with the top of the fixed rod 10.
[0030] When the third motor 17 starts running, it will cause the threaded rod 18 to rotate.
[0031] The outer surface of the threaded rod 18 is threaded with a moving block 19, and the right side of the moving block 19 is movably connected to the inside of the fixed frame 2.
[0032] Due to the limiting effect of the fixed frame 2, the moving block 19 will move vertically up and down.
[0033] The left side of the moving block 19 is hinged with a diagonal rod 20, and the other end of the diagonal rod 20 is hinged with a pusher plate 21. The bottom of the pusher plate 21 is movably connected to the top of the fixed rod 10 and the material support disc 11.
[0034] When the moving block 19 moves downward, it will cause the inclined rod 20 to move, and cause the pusher plate 21 to move to the left along the top of the fixed rod 10 and the material support disc 11.
[0035] Among them, the back of the pusher plate 21 is fixedly connected to the fixing plate 22, and the other end of the fixing plate 22 passes through the fixing frame 2 and extends to the outside of the fixing frame 2 and is movably sleeved with the inside of the fixing frame 2.
[0036] Due to the limiting effect of the fixed frame 2, the pusher plate 21 will cause the fixed plate 22 to move horizontally left and right.
[0037] Among them, pneumatic cylinders 23 are fixedly connected to the left and right sides of the top of the fixed frame 2. The bottom end of the pneumatic cylinder 23 passes through the fixed frame 2 and extends into the interior of the fixed frame 2, and is fixedly connected to a cutting blade 24. The outer surface of the cutting blade 24 is movably connected to the inner surface of the fixed frame 2.
[0038] When the pneumatic cylinder 23 starts running, it will cause the cutting blade 24 to move vertically downward.
[0039] Working principle and usage process of this utility model:
[0040] After placing the sponge on top of the material support disc 11, start the second motor 13. This will cause the second rotating shaft 14 to drive the gear 15 to rotate, and the gear ring 16 to drive the material support disc 11 to start rotating. When the sponge moves to the designated position, turn off the second motor 13 and start the first motor 4. This will cause the first rotating shaft 5 to drive the rotating plate 6 to rotate, thereby causing the rotating plate 6 to squeeze and push the sleeve rod 7. The sleeve rod 7 will then drive the pressing frame 8 to move vertically downward under the limiting action of the limiting plate 9, and finally achieve the pressing effect on the sponge. This makes it less likely for the sponge to deform during the subsequent cutting operation, thereby avoiding the situation of cutting crookedly and improving the quality of the cutting operation.
[0041] Then, the pneumatic cylinder 23 is activated, causing the cutting blade 24 to move vertically downwards, ultimately completing the cutting operation. At this point, the second motor 13 is activated again, causing the cut sponge to rotate to the front of the pusher plate 21. Then, the third motor 17 is activated, causing the threaded rod 18 to rotate, and the moving block 19 to move vertically downwards under the limiting action of the fixed frame 2. This causes the inclined rod 20 to move, and the inclined rod 20 to squeeze and push the pusher plate 21, causing the pusher plate 21 to drive the fixed plate 22 to move horizontally to the left under the limiting action of the fixed frame 2. Finally, the cut sponge is pushed out of the device, realizing the automatic material discharge function, avoiding manual handling by operators, and reducing the labor intensity of operators.
[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A disc-type sponge cutting machine, comprising a base plate (1), characterized in that: A fixing frame (2) is fixedly connected to the right side of the top of the base plate (1). A support base (3) is fixedly connected to the top of the fixing frame (2). A first motor (4) is fixedly connected inside the support base (3). A first rotating shaft (5) is fixedly sleeved at the other end of the output shaft of the first motor (4). A rotating plate (6) is fixedly sleeved at the other end of the first rotating shaft (5). A sleeve rod (7) is movably connected to the outer surface of the rotating plate (6). A pressing frame (8) is fixedly connected to the top of the sleeve rod (7). Limiting plates (9) are fixedly connected to both the front and back of the fixing frame (2). The interior of the limiting plate (9) is movably connected to the outer surface of the pressing frame (8).
2. The disc-type sponge cutting machine according to claim 1, characterized in that: A fixing rod (10) is fixedly connected to the top of the base plate (1). A material support disc (11) is movably sleeved on the outer surface of the fixing rod (10). Roller support frames (12) are movably connected to the bottom of the material support disc (11) around its perimeter. The roller support frames (12) are fixedly installed on the top of the base plate (1).
3. The disc-type sponge cutting machine according to claim 1, characterized in that: A second motor (13) is fixedly connected to the top of the base plate (1). A second rotating shaft (14) is fixedly sleeved at the other end of the output shaft of the second motor (13). A gear (15) is fixedly sleeved at the other end of the second rotating shaft (14). A gear ring (16) is meshed with the outer surface of the gear (15). The inside of the gear ring (16) is fixedly sleeved with the outer surface of the material support disc (11).
4. A disc-type sponge cutting machine according to claim 1, characterized in that: A third motor (17) is fixedly connected to the left side of the top of the fixed frame (2). A threaded rod (18) is fixedly sleeved on the other end of the output shaft of the third motor (17). The other end of the threaded rod (18) passes through the fixed frame (2) and extends to the top of the fixed rod (10) and is movably sleeved with the top of the fixed rod (10).
5. A disc-type sponge cutting machine according to claim 4, characterized in that: The outer surface of the threaded rod (18) is threaded with a moving block (19), and the right side of the moving block (19) is movably connected to the inside of the fixed frame (2).
6. A disc-type sponge cutting machine according to claim 5, characterized in that: The left side of the moving block (19) is hinged with a diagonal rod (20), and the other end of the diagonal rod (20) is hinged with a pusher plate (21). The bottom of the pusher plate (21) is movably connected to the top of the fixed rod (10) and the material support disc (11).
7. A disc-type sponge cutting machine according to claim 6, characterized in that: A fixing plate (22) is fixedly connected to the back of the pusher plate (21). The other end of the fixing plate (22) passes through the fixing frame (2) and extends to the outside of the fixing frame (2) and is movably connected to the inside of the fixing frame (2).
8. A disc-type sponge cutting machine according to claim 1, characterized in that: Pneumatic cylinders (23) are fixedly connected to the left and right sides of the top of the fixed frame (2). The bottom end of the pneumatic cylinder (23) passes through the fixed frame (2) and extends into the interior of the fixed frame (2), and a cutting blade (24) is fixedly connected thereto. The outer surface of the cutting blade (24) is movably connected to the inner surface of the fixed frame (2).