Servo press with data storage function

Abstract

The utility model relates to the field of servo press machines, in particular to a servo press machine with data storage, which comprises a base, a stamping mechanism is arranged at the upper end of the base, a safety grating is arranged in the base, a tricolor lamp is mounted on the upper section of the stamping mechanism, a pressed mechanism is mounted in the base, and the safety grating is arranged in the base. Through arrangement of a servo motor, a speed reducer, a transmission part, a lead screw, a pressure sensor and a stamping plate, the pressure sensor detects a workpiece through the servo motor, the speed reducer, the transmission part, the lead screw and the stamping plate when the workpiece is stamped, the servo motor rotates the lead screw through the speed reducer and the transmission part, and the lead screw drives the pressure sensor and the pressure plate to press downwards; the pressure sensor can sense the pressure applied in the stamping process in real time and convert the pressure into an electric signal to be fed back to the control system. The high-precision detection can help a system to accurately monitor the stamping force, and it is ensured that each stamping action meets the set standard.

Description

Technical Field

[0001] This utility model relates to the field of servo presses, and in particular to a servo press with data storage. Background Technology

[0002] The servo press is an upgraded product of the friction press. In the fields of hot forging and refractory material forming and processing, two types of electric screw presses have appeared on the market: switched reluctance screw press and servo screw press. However, the ability to save and trace data is particularly important. Therefore, there is a special need for a servo press with data saving.

[0003] However, most existing servo presses with data saving capabilities fail to save data. Presses that cannot save data cannot provide precise pressure and displacement control, which limits their use in precision machining and assembly applications. Without data recording, it is impossible to track and optimize key parameters in the production process, thus affecting the consistency and reliability of product quality. Utility Model Content

[0004] The purpose of this invention is to provide a servo press with data storage capability, addressing the shortcomings of existing servo presses with data storage as described in the background section. Most presses fail to store data, and without this capability, they cannot provide precise pressure and displacement control, limiting their use in precision machining and assembly applications. Without data recording, it is impossible to track and optimize key parameters in the production process, thus affecting the consistency and reliability of product quality.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a servo press with data storage, comprising a base, a stamping mechanism at the upper end of the base, a safety light curtain inside the base, a three-color lamp installed on the upper section of the stamping mechanism, and a pressure-bearing mechanism installed inside the base;

[0006] The stamping mechanism includes a servo motor, a reducer, a transmission component, a lead screw, a pressure sensor, a stamping plate, a limit rod, a receiver, a protective frame, and a touch screen. The servo motor is mounted on the upper end of the base, the reducer is mounted on the upper end of the servo motor, the transmission component is mounted on the upper end of the reducer, a lead screw is mounted on one end of the transmission component, a pressure sensor is mounted on one end of the lead screw, a stamping plate is mounted on one end of the pressure sensor, a protective frame is mounted on the upper end of the stamping plate, and a touch screen is mounted on one side of the protective frame.

[0007] Preferably, the stamping plate forms a telescopic structure with the base via a lead screw and a pressure sensor, and the pressure sensor is electrically connected to the touch screen via a receiver.

[0008] Preferably, the stamping plate is connected to the base via a limiting rod, and the limiting rod is in close contact with the base.

[0009] Preferably, the safety light curtain is provided in two sets, the safety light curtain is connected to the servo motor through a receiver, and the safety light curtain is electrically connected to the tri-color lamp through the receiver.

[0010] Preferably, the pressure-bearing mechanism includes a mounting frame, a fixed rod, a connecting plate, a connecting rod, and a pressure plate. The mounting frame is installed inside the base. The upper end of the mounting frame is bolted to the fixed rod. One side of the fixed rod is bolted to the connecting plate. The connecting plate is bolted to the connecting rod. The upper end of the connecting rod is installed with the pressure plate.

[0011] Compared with existing technologies, the beneficial effects of this utility model are as follows: This servo press with data storage, through the arrangement of a servo motor, reducer, transmission component, lead screw, pressure sensor, and stamping plate, allows the pressure sensor to detect the workpiece during stamping via the servo motor, reducer, transmission component, lead screw, and stamping plate. The servo motor rotates the lead screw through the reducer and transmission component, and the lead screw drives the pressure sensor and pressure plate to press down. The pressure sensor can sense the applied pressure in real time during the stamping process and convert it into an electrical signal to feed back to the control system. This high-precision detection helps the system accurately monitor the stamping pressure, ensuring that each stamping action meets the set standards. Attached Figure Description

[0012] Figure 1 This is a side view of the appearance structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the internal structure of the protective frame of this utility model;

[0014] Figure 3 This is a schematic diagram of the servo motor and lead screw working together in this utility model;

[0015] Figure 4 This is a schematic diagram of the pressure-bearing mechanism of this utility model;

[0016] Figure 5 This is a schematic diagram of the fixed rod and connecting rod structure of this utility model.

[0017] In the diagram: 1. Base; 2. Stamping mechanism; 201. Servo motor; 202. Reducer; 203. Transmission component; 204. Lead screw; 205. Pressure sensor; 206. Stamping plate; 207. Limiting rod; 208. Receiver; 209. Protective frame; 210. Touch screen; 3. Safety light curtain; 4. Tri-color light; 5. Pressure-bearing mechanism; 501. Mounting bracket; 502. Fixing rod; 503. Connecting plate; 504. Connecting rod; 505. Pressure plate. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-5 This utility model provides a technical solution: a servo press with data storage, including a base 1, a stamping mechanism 2 is provided at the upper end of the base 1, a safety light curtain 3 is provided inside the base 1, a three-color light 4 is installed on the upper section of the stamping mechanism 2, and a pressure receiving mechanism 5 is installed inside the base 1.

[0020] The stamping mechanism 2 includes a servo motor 201, a reducer 202, a transmission component 203, a lead screw 204, a pressure sensor 205, a stamping plate 206, a limit rod 207, a receiver 208, a protective frame 209, and a touch screen 210. The servo motor 201 is mounted on the upper end of the base 1. The reducer 202 is mounted on the upper end of the servo motor 201. The transmission component 203 is mounted on the upper end of the reducer 202. The lead screw 204 is mounted on one end of the transmission component 203. The pressure sensor 205 is mounted on one end of the lead screw 204. The stamping plate 206 is mounted on one end of the pressure sensor 205. The protective frame 209 is mounted on the upper end of the stamping plate 206. The touch screen 210 is mounted on one side of the protective frame 209.

[0021] Furthermore, the stamping plate 206 forms a telescopic structure with the base 1 via the lead screw 204 and the pressure sensor 205. The pressure sensor 205 is electrically connected to the touch screen 210 via the receiver 208. Through the arrangement of the lead screw 204 and the pressure sensor 205, the pressure sensor 205 detects the stamping of the workpiece via the servo motor 201, reducer 202, transmission component 203, lead screw 204, and stamping plate 206. The servo motor 201 rotates the lead screw 204 via the reducer 202 and transmission component 203, causing the lead screw 204 to drive the pressure sensor 205 and the pressure plate downwards. The pressure sensor 205 can sense the applied pressure during the stamping process in real time and convert it into an electrical signal to be fed back to the control system. This high-precision detection helps the system accurately monitor the stamping pressure.

[0022] Furthermore, the stamping plate 206 is connected to the base 1 via a limiting rod 207. The limiting rod 207 fits tightly against the base 1. Through the arrangement of the base 1, the stamping plate 206, and the limiting rod 207, the limiting rod 207, in close cooperation with the base 1, can accurately limit the movement range of the stamping plate 206, preventing it from exceeding the predetermined position and thus ensuring the accuracy of each stamping operation. For complex stamping processes or workpieces requiring precise dimensions, limit control can effectively ensure the standardization of each stamping action and reduce product quality problems caused by positional deviations.

[0023] Furthermore, the safety light curtain 3 is provided in two sets. The safety light curtain 3 is connected to the servo motor 201 through the receiver 208. The safety light curtain 3 is electrically connected to the tri-color light 4 through the receiver 208. With the configuration of the receiver 208, the safety light curtain 3 and the tri-color light 4, the safety light curtain 3 can detect the passage of objects or people, respond quickly, and send signals to the receiver 208 and the tri-color light 4 to take corresponding measures.

[0024] Furthermore, the pressure-bearing mechanism 5 includes a mounting frame 501, a fixing rod 502, a connecting plate 503, a connecting rod 504, and a pressure plate 505. The mounting frame 501 is installed inside the base 1. The upper end of the mounting frame 501 is bolted to the fixing rod 502. One side of the fixing rod 502 is bolted to the connecting plate 503. The connecting plate 503 is bolted to the connecting rod 504. The pressure plate 505 is installed at the upper end of the connecting rod 504. By setting up the mounting frame 501, fixing rod 502, connecting plate 503, connecting rod 504, and pressure plate 505, the connecting plate 503 can be disassembled from the upper end of the fixing rod 502, and the pressure plate 505 can be disassembled from the connecting rod 504. This allows the equipment to be replaced with products of various specifications, ensuring good compatibility.

[0025] Working principle: In use, the workpiece is first placed on the upper end of the pressure plate 505. Then, the servo motor 201 is started. The servo motor 201 rotates the lead screw 204 through the reducer 202 and the transmission component 203. The lead screw 204 drives the pressure sensor 205 and the pressure plate to press down to the upper end of the pressure plate 505. After receiving the pressure, the pressure sensor 205 projects the pressure on the workpiece onto the touch screen 210 through the receiver 208. During operation, the safety light curtain 3 detects the passage of objects or people, responds quickly, and sends a signal to the receiver 208 and the tri-color light 4. The receiver 208 stops the servo motor 201, the tri-color light 4 flashes, and the data is saved. When replacing the pressure plate 505, the pressure plate 505 is first removed from the connecting rod 504, and a new pressure plate 505 is installed. This completes the use of a servo press with data saving.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A servo press with data storage, comprising a base (1), characterized in that: The upper end of the base (1) is provided with a stamping mechanism (2), the interior of the base (1) is provided with a safety light curtain (3), the upper section of the stamping mechanism (2) is equipped with a tri-color lamp (4), and the interior of the base (1) is equipped with a pressure-bearing mechanism (5). The stamping mechanism (2) includes a servo motor (201), a reducer (202), a transmission component (203), a lead screw (204), a pressure sensor (205), a stamping plate (206), a limit rod (207), a receiver (208), a protective frame (209), and a touch screen (210). The servo motor (201) is mounted on the upper end of the base (1). The reducer (202) is mounted on the upper end of the servo motor (201). The transmission component (203) is mounted on the upper end of the reducer (202). The lead screw (204) is mounted on one end of the transmission component (203). The pressure sensor (205) is mounted on one end of the lead screw (204). The stamping plate (206) is mounted on one end of the pressure sensor (205). The protective frame (209) is mounted on the upper end of the stamping plate (206). The touch screen (210) is mounted on one side of the protective frame (209).

2. A servo press with data storage according to claim 1, characterized in that: The stamping plate (206) forms a telescopic structure with the base (1) through the lead screw (204) and the pressure sensor (205), and the pressure sensor (205) is electrically connected to the touch screen (210) through the receiver (208).

3. A servo press with data storage according to claim 1, characterized in that: The stamping plate (206) is connected to the base (1) by a limiting rod (207), and the limiting rod (207) is in close contact with the base (1).

4. A servo press with data storage according to claim 1, characterized in that: The safety light curtain (3) is provided in two sets. The safety light curtain (3) is connected to the servo motor (201) through the receiver (208). The safety light curtain (3) is electrically connected to the tri-color lamp (4) through the receiver (208).

5. A servo press with data storage according to claim 1, characterized in that: The pressure-bearing mechanism (5) includes a mounting frame (501), a fixing rod (502), a connecting plate (503), a connecting rod (504), and a pressure plate (505). The mounting frame (501) is installed inside the base (1). The upper end of the mounting frame (501) is bolted to the fixing rod (502). The side of the fixing rod (502) is bolted to the connecting plate (503). The connecting plate (503) is bolted to the connecting rod (504). The upper end of the connecting rod (504) is equipped with the pressure plate (505).

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