Internal structure of photovoltaic adhesive film plastic coaming box package

By using a plastic base and U-shaped tube frame structure, combined with reinforced crossbeams and packing straps for limiting, the problem of damage caused by sawdust and rough edges to photovoltaic film plastic enclosure boxes during transportation has been solved, achieving higher protection and loading/unloading efficiency.

CN223865458UActive Publication Date: 2026-02-03RUICHI LOGISTICS (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202520616111.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-02-03
Estimated Expiration
2035-04-03

AI Technical Summary

Technical Problem

Existing photovoltaic encapsulant film plastic pallet box packaging structures are prone to water absorption, producing sawdust and rough edges, which leads to damage to the photovoltaic encapsulant film plastic during loading, unloading and transportation, resulting in reduced performance and efficiency.

Method used

It adopts a plastic base and U-shaped tube frame structure, combined with reinforcing beams, baffles and pads. The stability and packing efficiency are improved by the packing strap limit plate, and the structural strength is enhanced by the base limit block and reinforcing groove.

Benefits of technology

It improves the protective effect and loading and unloading efficiency of photovoltaic film plastic pallet boxes, prevents damage from sawdust and rough edges, extends service life and improves stability during transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of photovoltaic adhesive film plastic coaming boxes, in particular to an internal structure of a photovoltaic adhesive film plastic coaming box package, which comprises a base frame main body, the bottom table further comprises a plastic bottom support and U-shaped pipe frames, the plastic bottom support is arranged at the upper end of the bottom table body, the U-shaped pipe frames are arranged at the ends of the two sides of the plastic bottom support, blocking pieces are installed on the inner sides of the U-shaped pipe frames, cushion blocks are installed at the ends of one sides of the blocking pieces, and bottom support limiting blocks are fixedly connected to the lower ends of the U-shaped pipe frames. The plastic bottom support can be conveniently and rapidly moved and positioned through the bottom table body, the U-shaped pipe frame is installed through the plastic bottom support in cooperation with the bottom support limiting blocks so as to place photovoltaic adhesive film plastics, the placing stability is improved through the reinforcing cross beams, the blocking pieces and the cushion blocks, the packing efficiency and accuracy are improved through the packing belt limiting pieces, and the photovoltaic adhesive film plastics can be placed conveniently and rapidly. The U-shaped pipe frame is installed through the plastic bottom support and the bottom support limiting block, the placing structure is protected through the blocking piece and the cushion block, the service life is prolonged, and the packing efficiency is improved through the packing belt limiting piece.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic film plastic pallet boxes, and in particular to the internal structure of a photovoltaic film plastic pallet box packaging. Background Technology

[0002] Photovoltaics is an important branch of my country's energy supply system and a crucial component of new energy. Photovoltaic encapsulant film is a thin-film material used for encapsulating photovoltaic modules. It is mainly used in the module-level encapsulation of solar panels and plays a vital role in the solar photovoltaic technology industry. It serves to bond the solar cells to the photovoltaic glass and backsheet and is one of the key materials affecting the lifespan and power generation of photovoltaic modules. Photovoltaic encapsulant film is produced and transported in roll form. During transportation, it must be protected from light, heat, and moisture, and placed flat and evenly to prevent bending and damage to the packaging. The roll must not be squeezed during transportation.

[0003] The internal structure of existing photovoltaic film plastic pallet boxes mostly consists of wooden pallets, cartons, paper cores, wooden support boards, packing straps, and stretch film. These existing photovoltaic film plastic pallet boxes are prone to absorbing water, which can lead to sawdust and burrs. During loading, unloading, and transportation, sawdust and burrs can easily damage the photovoltaic film plastic, resulting in a decrease in the effectiveness and efficiency of the internal structure of the photovoltaic film plastic pallet box packaging.

[0004] Therefore, addressing the issue that the internal structures of most existing photovoltaic film plastic pallet boxes contain wooden pallets, cartons, paper cores, wooden support boards, packing straps, and stretch film, where sawdust and rough edges can easily damage the photovoltaic film plastic, leading to a decrease in the effectiveness and efficiency of the internal structure, a new internal structure for photovoltaic film plastic pallet boxes can be designed. This new structure uses a plastic base with a U-shaped tube frame, and the photovoltaic film plastic is placed in conjunction with the plastic tubes, thereby improving the protection effect and loading / unloading efficiency. Utility Model Content

[0005] To overcome the problem that the internal structure of existing photovoltaic film plastic pallet boxes is mostly composed of wooden pallets, cartons, paper cores, wooden support boards, packing straps, and stretch film, the existing photovoltaic film plastic pallet boxes are prone to absorbing water, which leads to the generation of sawdust and burrs. During loading, unloading, and transportation, sawdust and burrs can easily damage the photovoltaic film plastic, resulting in a decrease in the effectiveness and efficiency of the internal structure of the photovoltaic film plastic pallet box packaging.

[0006] The technical solution of this utility model is as follows: an internal structure for a photovoltaic film plastic enclosure box packaging, including a base body; it also includes a plastic base support and a U-shaped tube frame. The upper end of the base body is provided with a plastic base support, and both sides of the plastic base support are provided with U-shaped tube frames. A baffle is installed on the inner side of the U-shaped tube frame, and a pad is installed on one side of the baffle. A base support limiting block is fixed to the lower end of the U-shaped tube frame. A reinforcing crossbeam is installed between the front and rear U-shaped tube frames, and packing strap limiting pieces are installed at both the front and rear ends of the U-shaped tube frames.

[0007] Preferably, the plastic base is easily and quickly moved and positioned by the base body, and the U-shaped tube frame is installed using the plastic base and the base limiting block to facilitate the placement of photovoltaic film plastic. The stability of the placement is improved by reinforcing the crossbeam, baffle and pad, and the packing strap limiting piece is used to improve the efficiency and accuracy of packing.

[0008] Preferably, a rotating seat is fixed to the front end of the base body, and a rotating frame is rotatably connected to the inner side of the rotating seat via a rotating shaft. A connecting plate is installed on the inner side of the rotating frame.

[0009] Preferably, a metal tooling support frame is fixed to the upper end of the connecting plate, and a tooling bracket gripper is installed at the rear end of the metal tooling support frame.

[0010] As a preferred embodiment, a tooling bracket bottom support limit is provided between the tooling bracket gripper and the connecting plate, and an installation frame is attached to one end of the base body, with a power motor installed on the inner side of the installation frame.

[0011] Preferably, a threaded rod is installed on the shaft of the power motor via a coupling, and a lifting bracket is threadedly connected to the outer side of the threaded rod. The lifting bracket is slidably connected to the mounting frame, and a translation bracket is slidably connected to the rear end of the base body.

[0012] Preferably, a stacking block is fixed to the lower end of the plastic base, and bracket mounting grooves are provided at both ends of the inner side of the plastic base, which correspond to the base limiting block. A reinforcing groove is provided at the lower end of the plastic base.

[0013] Preferably, a photovoltaic plastic body is provided between the two U-shaped tube frames on the left and right, and a plastic cylinder core is slidably connected to the inner side of the photovoltaic plastic body. A positioning strip is provided between the two photovoltaic plastic bodies and the plastic cylinder core.

[0014] The beneficial effects of this utility model are:

[0015] The base platform facilitates quick and easy positioning of the plastic base tray, and the plastic base tray, in conjunction with the base tray limiting block, is used to install the U-shaped tube frame for placing the photovoltaic film plastic. The stability of the placement is improved by reinforcing the crossbeams, baffles, and pads, and the packing strap limiting plate improves the efficiency and accuracy of packing. The U-shaped tube frame is installed using the plastic base tray and base tray limiting block, and the baffles and pads protect the placement structure, extending its service life. The packing strap limiting plate also improves the packing efficiency. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural illustration of the internal structure of a photovoltaic film plastic panel box packaging according to this utility model.

[0017] Figure 2 The diagram shown is a disassembly diagram of the internal structure of a photovoltaic film plastic pallet box packaging according to this utility model. Figure 1 ;

[0018] Figure 3 The diagram shown is a disassembly diagram of the internal structure of a photovoltaic film plastic pallet box packaging according to this utility model. Figure 2 ;

[0019] Figure 4 The diagram shown is a disassembly diagram of the internal structure of a photovoltaic film plastic pallet box packaging according to this utility model. Figure 3 ;

[0020] Figure 5 The diagram shown is a disassembly diagram of the internal structure of a photovoltaic film plastic pallet box packaging according to this utility model. Figure 4 ;

[0021] Figure 6 The diagram shown is a disassembly diagram of the internal structure of a photovoltaic film plastic pallet box packaging according to this utility model. Figure 5 .

[0022] Explanation of reference numerals in the attached drawings: 1. Base platform main body; 2. Rotating seat; 3. Rotating frame; 4. Connecting plate; 5. Metal tooling support frame; 6. Tooling bracket gripper; 7. Tooling bracket bottom support limiter; 8. Mounting frame; 9. Power motor; 10. Threaded rod; 11. Lifting bracket; 12. Translation bracket; 13. Plastic bottom support; 14. Stacking block; 15. Bracket mounting groove; 16. Reinforcing groove; 17. U-shaped tube frame; 18. Baffle plate; 19. Pad block; 20. Bottom support limiter block; 21. Reinforcing crossbeam; 22. Packing strap limiter; 23. Photovoltaic adhesive plastic main body; 24. Plastic cylinder core; 25. Positioning strap. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] Please see Figures 1-6 This utility model provides an embodiment of an internal structure for a photovoltaic film plastic enclosure box packaging, including a base body 1; it also includes a plastic base support 13 and a U-shaped tube frame 17. The upper end of the base body 1 is provided with the plastic base support 13, and both sides of the plastic base support 13 are provided with U-shaped tube frames 17. A baffle 18 is installed on the inner side of the U-shaped tube frame 17, and a pad 19 is installed on one side of the baffle 18. A base support limiting block 20 is fixedly connected to the lower end of the U-shaped tube frame 17. A reinforcing crossbeam 21 is installed between the two U-shaped tube frames 17. Packing strap limiting plates 22 are installed at the front and rear ends of the U-shaped tube frame 17. The plastic base 13 is easily and quickly moved and positioned through the base body 1. The U-shaped tube frame 17 is installed using the plastic base 13 in conjunction with the base limiting block 20 to facilitate the placement of photovoltaic film plastic. The stability of the placement is improved by the reinforcing crossbeam 21, the baffle 18 and the pad 19. The packing strap limiting plate 22 is used to improve the efficiency and accuracy of packing.

[0025] Please see Figures 1-3 In this embodiment, a rotating seat 2 is fixedly connected to the front end of the base body 1. A rotating frame 3 is rotatably connected to the inner side of the rotating seat 2 via a rotating shaft. A connecting plate 4 is installed on the inner side of the rotating frame 3. The rotating seat 2 and the rotating frame 3 are used to install and drive the connecting plate 4 to rotate. A metal tooling support frame 5 is fixedly connected to the upper end of the connecting plate 4. A tooling bracket gripper 6 is installed at the rear end of the metal tooling support frame 5. The metal tooling support frame 5 and the tooling bracket gripper 6 are used to assist in positioning the U-shaped tube frame 17 to load photovoltaic plastic. A tooling bracket bottom support limiter 7 is provided between the tooling bracket gripper 6 and the connecting plate 4. An installation frame 8 is attached to one side end of the base body 1. A power motor 9 is installed on the inner side of the installation frame 8. The tooling bracket bottom support limiter 7 is used to assist in positioning the plastic bottom support 13 and the metal tooling support frame 5. The power motor 9 is moved closer to or away from the base body 1 by moving the installation frame 8.

[0026] Please see Figures 3-6In this embodiment, a threaded rod 10 is mounted on the shaft of the power motor 9 via a coupling. A lifting bracket 11 is threadedly connected to the outer side of the threaded rod 10. The lifting bracket 11 is slidably connected to the mounting frame 8. A translation bracket 12 is slidably connected to the rear end of the base body 1. The power motor 9 drives the threaded rod 10 to rotate, thereby driving the lifting bracket 11 to support or lower the plastic base 13. The translation bracket 12 is used to move the plastic base 13 horizontally for easy loading and unloading. A stacking block 14 is fixedly connected to the lower end of the plastic base 13. Support mounting grooves 15 are opened at both ends of the inner side of the plastic base 13. The support mounting grooves 15 correspond to the base limiting blocks 20. The lower end of the 13 is provided with a reinforcing groove 16, which facilitates the stacking of the equipment through the stacking block 14 to improve space utilization. The U-shaped tube frame 17 is installed through the bracket mounting groove 15 and the bottom support limiting block 20. The reinforcing groove 16 is used to install the reinforcing square tube to improve the strength of the plastic bottom support 13. A photovoltaic plastic body 23 is set between the two U-shaped tube frames 17. A plastic cylinder core 24 is slidably connected to the inner side of the photovoltaic plastic body 23. A positioning band 25 is set between the two photovoltaic plastic bodies 23 and the plastic cylinder core 24. The photovoltaic plastic body 23 is installed through the plastic cylinder core 24, and the positioning band 25 is used to fix the photovoltaic plastic body 23 in cooperation with the plastic cylinder core 24.

[0027] During installation, firstly, the plastic base 13 is moved horizontally using the translation bracket 12, and the power motor 9 is driven to approach the base body 1 via the moving mounting bracket 8. Next, the threaded rod 10 is rotated via the power motor 9 to drive the lifting bracket 11 to support or lower the plastic base 13. Then, the connecting plate 4 is installed and rotated via the rotating seat 2 and rotating bracket 3, and the plastic base 13 and the metal tooling support bracket 5 are positioned with the assistance of the tooling bracket base limit 7. Finally, the U-shaped tube bracket 17 is installed via the bracket mounting groove 15 and the base limit block 20, and the reinforced square tube is installed using the reinforcing groove 16 to improve the strength of the plastic base 13.

[0028] In use, firstly, the photovoltaic plastic body 23 is installed using the plastic core 24. Then, the photovoltaic plastic body 23 is hoisted using the plastic core 24 and placed between the baffle 18 and the pad 19. Next, the photovoltaic plastic body 23 is fixed on the U-shaped tube frame 17 using the positioning strap 25 in conjunction with the plastic core 24 and the packing strap limiting piece 22. Finally, the equipment is conveniently stacked using the stacking block 14 to improve space utilization. When disassembling, the positioning strap 25 is cut off, and the U-shaped tube frame 17 is pried open to both ends so that the photovoltaic plastic body 23 can fall onto the plastic base 13 for convenient subsequent transportation.

[0029] Through the above steps, the plastic base 13 is easily and quickly moved and positioned via the base body 1. The plastic base 13, in conjunction with the base limiting block 20, is used to install the U-shaped tube frame 17 to facilitate the placement of the photovoltaic film plastic. The stability of the placement is improved by reinforcing the crossbeam 21, baffle 18, and pad 19. The packing strap limiting piece 22 is used to improve the efficiency and accuracy of packing. This addresses the problem that most existing photovoltaic film plastic enclosed box packaging internal structures are equipped with wooden pallets, cartons, paper cores, wooden support boards, packing straps, and stretch film. Existing photovoltaic film plastic enclosed boxes are prone to absorbing water, which leads to the generation of sawdust and rough edges. During loading, unloading, and transportation, sawdust and rough edges can easily damage the photovoltaic film plastic, resulting in a decrease in the effectiveness and efficiency of the internal structure of the photovoltaic film plastic enclosed box packaging.

Claims

1. An internal structure for a photovoltaic film plastic pallet box packaging, comprising a base body (1); characterized in that: It also includes a plastic base (13) and a U-shaped tube frame (17). The upper end of the base body (1) is provided with a plastic base (13). Both sides of the plastic base (13) are provided with U-shaped tube frames (17). A baffle (18) is installed on the inner side of the U-shaped tube frame (17). A pad (19) is installed on one side of the baffle (18). The lower end of the U-shaped tube frame (17) is fixed with a base limiting block (20). A reinforcing crossbeam (21) is installed between the front and rear U-shaped tube frames (17). Packing strap limiting pieces (22) are installed at both the front and rear ends of the U-shaped tube frame (17).

2. The internal structure of a photovoltaic film plastic pallet box packaging according to claim 1, characterized in that: A rotating seat (2) is fixed to the front end of the base body (1). A rotating frame (3) is rotatably connected to the inner side of the rotating seat (2) via a rotating shaft. A connecting plate (4) is installed on the inner side of the rotating frame (3).

3. The internal structure of a photovoltaic film plastic pallet box packaging according to claim 2, characterized in that: A metal tooling support frame (5) is fixed to the upper end of the connecting plate (4), and a tooling bracket gripper (6) is installed at the rear end of the metal tooling support frame (5).

4. The internal structure of a photovoltaic film plastic pallet box packaging according to claim 3, characterized in that: A tooling bracket bottom support limiter (7) is provided between the tooling bracket gripper (6) and the connecting plate (4). An installation frame (8) is attached to one side end of the base body (1), and a power motor (9) is installed on the inner side of the installation frame (8).

5. The internal structure of a photovoltaic film plastic pallet box packaging according to claim 4, characterized in that: A threaded rod (10) is installed on the shaft of the power motor (9) via a coupling. A lifting bracket (11) is threadedly connected to the outer side of the threaded rod (10). The lifting bracket (11) is slidably connected to the mounting bracket (8). A translation bracket (12) is slidably connected to the rear end of the base body (1).

6. The internal structure of a photovoltaic film plastic pallet box packaging according to claim 1, characterized in that: The lower end of the plastic base (13) is fixed with a stacking block (14), and the two ends of the inner side of the plastic base (13) are provided with bracket mounting grooves (15). The bracket mounting grooves (15) correspond to the base limiting block (20), and the lower end of the plastic base (13) is provided with a reinforcing groove (16).

7. The internal structure of a photovoltaic film plastic pallet box packaging according to claim 6, characterized in that: A photovoltaic plastic body (23) is provided between the two U-shaped tube frames (17) on the left and right sides. A plastic core (24) is slidably connected to the inner side of the photovoltaic plastic body (23). A positioning strip (25) is provided between the two photovoltaic plastic bodies (23) and the plastic core (24).