Movable rubber belt conveying control unit and rubber belt conveying device

By designing a mobile conveyor control unit, which employs a main circuit and a secondary control circuit, the safety hazards and accuracy issues caused by manipulating the position of electrical switch boxes in existing technologies are solved. This enables simplified operation of the remote control and display unit, improving both safety and accuracy.

CN223865689UActive Publication Date: 2026-02-03LIANGZHU BRANCH OF HANGZHOU GRAIN COLLECTION & STORAGE CO LTD
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Patent Information

Application Number
CN202520571463.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-02-03
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

The control electrical switch box of the existing mobile belt conveyor is located at the bottom of the conveyor, which means that when loading and unloading personnel are operating on the truck or grain pile, they cannot directly control the lifting and lowering of the conveyor, which poses a safety hazard and affects the accuracy.

Method used

Design a mobile conveyor control unit, including a main circuit and a secondary control circuit, to achieve remote control through monitoring switches and contactor coils, and combine a display unit to display conveying and lifting actions, simplifying the operation process.

Benefits of technology

This allows operators to easily control the lifting and lowering of the belt conveyor from different positions, improving operational safety and accuracy, and reducing the safety hazards of frequent climbing up and down for manual adjustments.

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Abstract

The utility model relates to a rubber belt conveying device, in particular to a movable rubber belt conveying control unit and a rubber belt conveying device. The system comprises a main loop and a secondary control loop. The main loop comprises a main circuit breaker, a three-phase alternating current contactor and a three-phase load; the secondary control loop comprises a monitoring switch and a contactor coil; the secondary control loop controls a main loop of the three-phase alternating current contactor to be electrified and work, and a terminal of the main loop is provided with a three-phase load; and a normally closed auxiliary contact connected with the contactor coil is arranged, the contactor coil is electrified, the normally closed auxiliary contact of the contactor is turned on, the secondary control loop is disconnected, the three-phase alternating current contactor is not electrified, and the main loop stops working. According to the Bluetooth timing design, the movable rubber belt conveying control unit is simple in design and convenient to operate, and an operator can control the rubber belt conveying control unit at different positions.
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Description

Technical Field

[0001] This utility model relates to a tape conveying device, and more particularly to a mobile tape conveying control unit and a tape conveying device. Background Technology

[0002] Various conveying equipment are used in the process of grain entering and leaving the warehouse. Mobile belt conveyors are frequently used in grain depot operations, and the height of the conveyor frame needs to be adjusted at any time according to the stacking or lowering of grain bales. This is illustrated by existing technology CN202220926523.9. Utility Model Content

[0003] This utility model addresses the problem that in existing mobile belt conveyor systems, the control switch box is located at the bottom of the conveyor, with no control switch box at the front. This results in loading and unloading personnel being too far from the existing switch box to directly control the conveyor's raising, lowering, and stopping. When adjustments or control are needed, personnel must leave their original work position, get off the grain pile or vehicle, and then climb back onto the grain pile or vehicle to continue working. Because the conveyor's height adjustment is very frequent, loading and unloading personnel are constantly climbing up and down the grain pile or vehicle. Although operating procedures are strictly followed, there are still certain safety hazards. Moreover, the accuracy of adjusting the conveyor height by personnel below is affected, and sometimes the conveyor needs to be temporarily shut down while waiting for frame adjustments. This invention provides a mobile belt conveyor control unit and belt conveyor device.

[0004] To solve the above-mentioned technical problems, the present invention provides a solution through the following technical method:

[0005] A mobile conveyor control unit includes a main circuit and a secondary control circuit; the main circuit includes a main circuit breaker, a three-phase AC contactor, and a three-phase load; the secondary control circuit includes a monitoring switch and a contactor coil.

[0006] The secondary control circuit controls the main circuit of the three-phase AC contactor to be energized and operated. The terminal of the main circuit is connected to the three-phase load. A normally closed auxiliary contact is set up to be connected to the contactor coil. When the contactor coil is energized, the normally closed auxiliary contact of the contactor becomes open, the secondary control circuit is disconnected, the three-phase AC contactor is not energized, and the main circuit stops working.

[0007] Preferably, the main circuit breaker includes main circuit breaker QF1 and main circuit breaker QF2.

[0008] Three-phase AC contactors include three-phase AC contactor KM1, three-phase AC contactor KM2 and three-phase AC contactor KM3;

[0009] The three-phase load includes motor M1 and motor M2; motor M1 is used to drive the conveying action of the belt conveying control unit, and motor M2 is used to drive the lifting operation of the belt conveying control unit.

[0010] The main circuit breaker QF1 is connected in series with the three-phase AC contactor KM1 and the motor M1;

[0011] The main circuit breaker QF2 is connected to three-phase AC contactors KM2 and KM3, and the three-phase AC contactors KM2 and KM3 are connected in parallel and connected to motor M2.

[0012] Preferably, the secondary control circuit includes a conveying control circuit and a lifting control circuit. The conveying control circuit controls the three-phase AC contactor KM1. When the three-phase AC contactor KM1 is open, the motor M1 stops working. The lifting control circuit controls the three-phase AC contactors KM2 and KM3. When the three-phase AC contactor KM2 is open and the three-phase AC contactor KM3 is closed, the motor rises. When the three-phase AC contactor KM2 is closed and the three-phase AC contactor KM3 is open, the motor falls. When both the three-phase AC contactors KM2 and KM3 are open, the motor M2 stops working.

[0013] Preferably, the conveying control circuit includes a stop button unit, a start button unit, and a contactor coil KM1, which are connected in series. The stop button unit includes stop button units SB1, SB2, SB3, and SB4, which are connected in series and located at different positions in the belt conveying control unit. The start button unit includes start button units SB5 and SB6, which are connected in parallel and located at different positions in the belt conveying control unit.

[0014] As a preferred embodiment, the lifting control circuit includes an upward control unit, a downward control unit, a relay coil KM3, and a relay coil KM2. The upward control unit is connected in series with the relay coil KM3, and the downward control unit is connected in series with the relay coil KM2.

[0015] Preferably, the rise control unit includes rise button unit SB7, rise button unit SB8, normally closed button unit SB10 and normally closed switch of relay coil KM3; rise button unit SB7 and relay coil KM3 are connected in series, rise button unit SB8 is connected in series with normally closed button unit SB10, and normally closed switch of relay coil KM3 and normally closed button unit SB10 are connected to relay coil KM2.

[0016] The descent control unit includes a descent button unit SB9, a descent button unit SB10, a normally closed button unit SB8, and a normally closed switch for relay coil KM2; the normally closed switch for descent button unit SB9 and the normally closed switch for relay coil KM2 are connected in series, the descent button unit SB10 is connected in series with the normally closed button unit SB8, and the normally closed switch for relay coil KM2 and the normally closed button unit SB8 are connected to relay coil KM3.

[0017] Preferably, the lifting control unit also includes a travel detection switch SA; one end of the travel detection switch SA is connected to the normally closed switch and normally closed push button unit SB10 of the relay coil KM3, and the other end is connected to the relay coil KM2.

[0018] Preferably, the secondary control circuit also includes a display unit, which is connected in parallel with the conveying control circuit and the lifting control circuit. The display unit includes a first display unit HL1 and a second display unit HL2, and the first display unit HL1 and the second display unit HL2 are located at different positions of the belt conveying control unit.

[0019] To address the aforementioned technical problems, this application also provides a mobile belt conveyor device, which includes at least one set of mobile belt conveyor control units.

[0020] This utility model, by adopting the above technical solution, has the following significant technical effects:

[0021] The mobile conveyor control unit designed in this utility model is simple in design and easy to operate, enabling operators to control it from different positions.

[0022] This utility model, by providing a display unit, can display the rising and falling movements of the tape conveyor unit. Attached Figure Description

[0023] Figure 1 This is the electrical control diagram of Embodiment 1 of this utility model.

[0024] Figure 2 This is the primary circuit electrical control diagram of this utility model.

[0025] Figure 3 This is the electrical control diagram of the conveying control circuit of this utility model.

[0026] Figure 4 This is the electrical control diagram of the lifting control circuit of this utility model.

[0027] Figure 5 This is the electrical control diagram of Embodiment 3 of this utility model. Detailed Implementation

[0028] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0029] Example 1

[0030] A mobile tape conveying control unit, Figure 1 It includes a main circuit and a secondary control circuit; the main circuit includes a main circuit breaker, a three-phase AC contactor and a three-phase load; the secondary control circuit includes a monitoring switch and a contactor coil.

[0031] The secondary control circuit controls the main circuit of the three-phase AC contactor to be energized and operated. The terminal of the main circuit is connected to the three-phase load. A normally closed auxiliary contact is set up to be connected to the contactor coil. When the contactor coil is energized, the normally closed auxiliary contact of the contactor becomes open, the secondary control circuit is disconnected, the three-phase AC contactor is not energized, and the main circuit stops working.

[0032] Figure 2 The main circuit breakers include main circuit breaker QF1 and main circuit breaker QF2.

[0033] Three-phase AC contactors include three-phase AC contactor KM1, three-phase AC contactor KM2 and three-phase AC contactor KM3;

[0034] The three-phase load includes motor M1 and motor M2; motor M1 is used to drive the conveying action of the belt conveying control unit, and motor M2 is used to drive the lifting operation of the belt conveying control unit.

[0035] The main circuit breaker QF1 is connected in series with the three-phase AC contactor KM1 and the motor M1;

[0036] The main circuit breaker QF2 is connected to three-phase AC contactors KM2 and KM3, and the three-phase AC contactors KM2 and KM3 are connected in parallel and connected to motor M2.

[0037] A main control switch QFK1 is provided between the primary control circuit and the secondary control circuit; and a protection unit FU is provided before the secondary control circuit; the secondary control circuit includes a conveying control circuit and a lifting control circuit. The conveying control circuit is used to control the three-phase AC contactor KM1. When the three-phase AC contactor KM1 is open, the motor M1 stops working; the lifting control circuit is used to control the three-phase AC contactors KM2 and KM3. When the three-phase AC contactor KM2 is open and the three-phase AC contactor KM3 is closed, the motor rises; when the three-phase AC contactor KM2 is closed and the three-phase AC contactor KM3 is open, the motor falls; when both the three-phase AC contactors KM2 and KM3 are open, the motor M2 stops working.

[0038] Figure 3 The conveyor control circuit includes a stop button unit, a start button unit, and a contactor coil KM1, which are connected in series. The stop button unit includes stop button units SB1, SB2, SB3, and SB4, which are connected in series and located at different positions within the conveyor control unit. The start button unit includes start button units SB5 and SB6, which are connected in parallel and located at different positions within the conveyor control unit.

[0039] Figure 4 In the process, the lifting control circuit includes an upward control unit, a downward control unit, a relay coil KM3, and a relay coil KM2. The upward control unit is connected in series with the relay coil KM3, and the downward control unit is connected in series with the relay coil KM2.

[0040] The lifting control unit includes lifting button unit SB7, lifting button unit SB8, normally closed button unit SB10 and normally closed switch of relay coil KM3; lifting button unit SB7 and relay coil KM3 are connected in series, lifting button unit SB8 is connected in series with normally closed button unit SB10, and normally closed switch of relay coil KM3 and normally closed button unit SB10 are connected to relay coil KM2.

[0041] The descent control unit includes a descent button unit SB9, a descent button unit SB10, a normally closed button unit SB8, and a normally closed switch for relay coil KM2; the normally closed switch for descent button unit SB9 and the normally closed switch for relay coil KM2 are connected in series, the descent button unit SB10 is connected in series with the normally closed button unit SB8, and the normally closed switch for relay coil KM2 and the normally closed button unit SB8 are connected to relay coil KM3.

[0042] Example 2

[0043] Based on Embodiment 1, the lifting control unit in this embodiment also includes a travel detection switch SA; one end of the travel detection switch SA is connected to the normally closed switch and normally closed button unit SB10 of the relay coil KM3, and the other end is connected to the relay coil KM2.

[0044] Example 3

[0045] Based on the above embodiments, Figure 5 The secondary control circuit in this embodiment also includes a display unit, which is connected in parallel with the conveying control circuit and the lifting control circuit. The display unit includes a first display unit HL1 and a second display unit HL2, and the first display unit HL1 and the second display unit HL2 are located at different positions in the belt conveying control unit. The green light of HL1 is connected in parallel with the KM1 coil, and its brightness changes linearly with the load current of the conveyor belt; the amber light of HL2 simultaneously monitors the status of KM2 / KM3, remaining bright during ascent and flashing at a low frequency during descent.

[0046] Example 4

[0047] Based on the above embodiments, this embodiment is a mobile tape conveying device, which includes at least one set of mobile tape conveying control units.

Claims

1. A mobile conveyor belt control unit, comprising a main circuit and a secondary control circuit; characterized in that, The main circuit includes the main circuit breaker, three-phase AC contactor, and three-phase load; the secondary control circuit includes the monitoring switch and contactor coil. The secondary control circuit controls the main circuit of the three-phase AC contactor to be energized and operated. The terminal of the main circuit is connected to the three-phase load. A normally closed auxiliary contact is set up to be connected to the contactor coil. When the contactor coil is energized, the normally closed auxiliary contact of the contactor becomes open, the secondary control circuit is disconnected, the three-phase AC contactor is not energized, and the main circuit stops working.

2. The mobile conveyor control unit according to claim 1, characterized in that, The main circuit breakers include main circuit breaker QF1 and main circuit breaker QF2. Three-phase AC contactors include three-phase AC contactor KM1, three-phase AC contactor KM2 and three-phase AC contactor KM3; The three-phase load includes motor M1 and motor M2; motor M1 is used to drive the conveying action of the belt conveying control unit, and motor M2 is used to drive the lifting operation of the belt conveying control unit. The main circuit breaker QF1 is connected in series with the three-phase AC contactor KM1 and the motor M1; The main circuit breaker QF2 is connected to three-phase AC contactors KM2 and KM3, and the three-phase AC contactors KM2 and KM3 are connected in parallel and connected to motor M2.

3. The mobile conveyor control unit according to claim 1, characterized in that, The secondary control circuit includes a conveying control circuit and a lifting control circuit. The conveying control circuit controls the three-phase AC contactor KM1. When the three-phase AC contactor KM1 is open, the motor M1 stops working. The lifting control circuit controls the three-phase AC contactors KM2 and KM3. When the three-phase AC contactor KM2 is open and the three-phase AC contactor KM3 is closed, the motor rises. When the three-phase AC contactor KM2 is closed and the three-phase AC contactor KM3 is open, the motor falls. When both the three-phase AC contactors KM2 and KM3 are open, the motor M2 stops working.

4. A mobile conveyor control unit according to claim 3, characterized in that, The conveying control circuit includes a stop button unit, a start button unit, and a contactor coil KM1, which are connected in series. The stop button unit includes stop button units SB1, SB2, SB3, and SB4, which are connected in series and located at different positions within the belt conveying control unit. The start button unit includes start button units SB5 and SB6, which are connected in parallel and located at different positions within the belt conveying control unit.

5. A mobile conveyor control unit according to claim 3, characterized in that, The lifting control circuit includes an upward control unit, a downward control unit, a relay coil KM3, and a relay coil KM2. The upward control unit is connected in series with the relay coil KM3, and the downward control unit is connected in series with the relay coil KM2.

6. A mobile conveyor control unit according to claim 3, characterized in that, The lifting control unit includes lifting button unit SB7, lifting button unit SB8, normally closed button unit SB10 and normally closed switch of relay coil KM3; lifting button unit SB7 and relay coil KM3 are connected in series, lifting button unit SB8 is connected in series with normally closed button unit SB10, and normally closed switch of relay coil KM3 and normally closed button unit SB10 are connected to relay coil KM2. The descent control unit includes a descent button unit SB9, a descent button unit SB10, a normally closed button unit SB8, and a normally closed switch for relay coil KM2; the normally closed switch for descent button unit SB9 and the normally closed switch for relay coil KM2 are connected in series, the descent button unit SB10 is connected in series with the normally closed button unit SB8, and the normally closed switch for relay coil KM2 and the normally closed button unit SB8 are connected to relay coil KM3.

7. A mobile conveyor control unit according to claim 3, characterized in that, The lifting control unit also includes a travel detection switch SA; one end of the travel detection switch SA is connected to the normally closed switch and normally closed push button unit SB10 of the relay coil KM3, and the other end is connected to the relay coil KM2.

8. A mobile conveyor control unit according to claim 3, characterized in that, The secondary control circuit also includes a display unit, which is connected in parallel with the conveying control circuit and the lifting control circuit. The display unit includes a first display unit HL1 and a second display unit HL2, and the first display unit HL1 and the second display unit HL2 are located at different positions of the belt conveying control unit.

9. A mobile belt conveyor device, characterized in that, It includes at least one set of mobile tape conveying control units as described in any one of claims 1-8.

Citation Information

Patent Citations

  • Flow control device for high-platform granary conveying

    CN217417241U