Sauce canning machine

Abstract

The utility model discloses a sauce canning machine, which relates to the technical field of sauce production equipment and comprises a machine base, a material box fixedly arranged on a bracket, a first air cylinder fixedly arranged on the bracket, a piston fixedly connected to the output end of the first air cylinder, a right part of the piston rightwards inserted into the material box and capable of sliding in the material box, the output end of the discharging pipe is connected with the input end of the material box, a canning box is fixedly arranged at the right output end of the material box, a filling head is arranged at the bottom output end of the canning box, a push block capable of sliding up and down is arranged in the filling box, and a sliding frame is driven to move on a guide column through a cleaning plate, an oil suction roller and a rotating screw. The end of the cleaning plate makes contact with the conveying belt, so that sauce attached to the conveying belt can be rapidly scraped off and fall into a waste box, meanwhile, the oil suction roller makes contact with the conveying belt to clean oil on the surface of the conveying belt, and therefore the conveying belt is kept clean.

Description

Technical Field

[0001] This utility model relates to the technical field of sauce production equipment, and more specifically, it relates to a sauce filling machine. Background Technology

[0002] Sauces, as common condiments in daily life, come in a wide variety of types, mainly divided into two categories: sweet bean sauce, which is made primarily from wheat flour, and broad bean paste, which is made primarily from beans. Later, due to demand, new varieties such as meat sauce, fish sauce, and jam were developed. Most sauces are in a paste-like consistency and do not flow easily.

[0003] During the production and sale of sauces, the finished product needs to be bottled for preservation. Due to the viscous nature and poor flowability of sauces, existing filling machines struggle to fill sauces quickly, accurately, and quantitatively. Furthermore, during the filling process, sauces easily fall onto the conveyor equipment when changing bottles, and as the conveyor continues to operate, they tend to adhere to the bottle. When sauces are stored in storage equipment for extended periods, sedimentation can occur, affecting filling quality, and the sauces also tend to stick to the storage equipment, making discharge inconvenient. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the problems existing in the prior art, this utility model provides a sauce filling machine to solve the technical problems mentioned in the background art.

[0006] Two technical solutions

[0007] To achieve the above objectives, this utility model provides the following technical solution: a sauce filling machine, including a base, a support frame fixedly mounted on the base, a material barrel fixedly mounted on the top of the support frame, a discharge pipe fixedly connected to the bottom output end of the material barrel, a valve mounted on the discharge pipe, a bracket fixedly mounted on the support frame, a material box fixedly mounted on the bracket, a first cylinder fixedly mounted on the bracket, a piston fixedly connected to the output end of the first cylinder, the right side of the piston inserting into the material box to the right and sliding within the material box, the output end of the discharge pipe connected to the input end of the material box, a filling box fixedly mounted on the right output end of the material box, a filling head mounted on the bottom output end of the filling box, and the filling head... The box contains a sliding pusher block. A mounting plate is fixed on the support frame, and a second cylinder is fixed on the mounting plate. The output end of the second cylinder is fixedly connected to the end of the pusher block. Two sets of conveyor frames are fixed on the machine base. Each set of conveyor frames has a rotatable conveyor wheel. A conveyor belt is fitted on each set of conveyor wheels. A driven wheel is fixed to one end of one set of conveyor wheels. A motor frame is fixed on the machine base, and a conveyor motor is fixed on the motor frame. A drive wheel is fixed to the output end of the conveyor motor. A transmission belt is fitted on the drive wheel and the driven wheel. A positioning mechanism is provided on the machine base. A stirring mechanism is provided on the material hopper. A cleaning mechanism and a receiving mechanism are provided on the machine base.

[0008] The present invention is further configured such that the positioning mechanism includes a roller, the roller is rotatably mounted on the machine base and located in front of the conveyor belt, a third cylinder is fixedly mounted on the machine base, a locking block is fixedly mounted on the output end of the third cylinder, and the end of the locking block is provided with a triangular locking groove, which facilitates quick and accurate positioning and fixing of the packaging bottle.

[0009] The present invention is further configured such that the cleaning mechanism includes a guide column, the guide column is fixedly installed on the base, the guide column is provided with a slide and can slide up and down, the base is provided with a screw, the slide is provided with a threaded hole, the screw and the slide are threadedly connected through the threaded hole, the slide is provided with a cleaning plate and is located below the conveyor belt, the slide is provided with a slide rod, the slide rod is installed with an oil suction roller and is located below the conveyor belt, the oil suction roller is installed with a sliding sleeve, the sliding sleeve is fitted on the slide rod and can slide left and right, and the sliding sleeve is provided with a locking bolt to facilitate cleaning the sauce on the conveyor belt.

[0010] The present invention is further configured such that the receiving mechanism includes a lower frame, the lower frame is fixedly installed on the machine base, the lower frame is provided with a side strip, the side strip cooperates with the lower frame to form a placement groove, and a waste box is placed in the placement groove to facilitate the collection of sauces that have fallen during cleaning.

[0011] The present invention is further configured such that the stirring mechanism includes a bucket lid, the bucket lid is placed on the material bucket, a stirring motor is fixedly installed on the bucket lid, a stirring frame is rotatably installed on the bucket lid, and the end of the stirring frame is connected to the output end of the stirring motor to uniformly stir the sauce and maintain the quality of the sauce filling.

[0012] The present invention is further provided that the stirring rack is provided with a scraper, the scraper having a triangular cross-section, which facilitates cleaning the sauce on the inner wall of the mixing bucket.

[0013] The present invention is further provided that the mixing rack is provided with a vertical rod, the vertical rod being L-shaped in general, which facilitates the improvement of the mixing quality of the sauce.

[0014] The present invention is further provided that the surface of the roller is adhered with a protective adhesive layer, which facilitates the protection of the packaging bottle.

[0015] Three beneficial effects

[0016] Compared with the prior art, the present invention provides a sauce filling machine, which has the following beneficial effects:

[0017] 1. During filling, the packaging bottle is placed on the conveyor belt via a clamp, rollers, conveyor belt, material bin, and filling box. The conveyor motor drives the conveyor belt to rotate, thus conveying the packaging bottle to the right. When it moves to below the filling head, the third cylinder pushes the clamp to cooperate with the rollers to clamp and position the packaging bottle quickly and accurately. The first cylinder drives the piston to move, and the sauce enters the filling box through the discharge pipe. The valve closes, and the second cylinder drives the pusher to move upward. The first cylinder pushes the piston to insert into the material bin, thus pushing the sauce in the material bin into the packaging bottle. The second cylinder pushes the pusher to insert into the filling box to seal the filling box and complete the filling. By controlling the travel distance of the first cylinder, the amount of sauce entering the material bin is controlled, thus accurately controlling the filling volume.

[0018] Second, when cleaning the conveyor belt using the cleaning plate and oil-absorbing roller, the rotating screw drives the slide to move on the guide column, so that the end of the cleaning plate contacts the conveyor belt, thereby quickly scraping off the sauce adhering to the conveyor belt and dropping it into the waste box. At the same time, the oil-absorbing roller contacts the conveyor belt to clean the oil on the surface of the conveyor belt, thereby keeping the conveyor belt clean and preventing the fallen sauce from contaminating the packaging bottles.

[0019] Third, during filling, the mixing motor drives the mixing frame and the upright to rotate inside the material tank to mix the sauce. The L-shaped upright improves the mixing effect and ensures the uniformity of the sauce. At the same time, the scraper scrapes the sauce off the inner wall of the material tank to ensure that as much sauce as possible is discharged from the material tank. Attached Figure Description

[0020] Figure 1This is a first axial view schematic diagram of a sauce filling machine according to the present invention;

[0021] Figure 2 This is a second axial view schematic diagram of the structure in this utility model;

[0022] Figure 3 This is a third-axis view of the structure in this utility model;

[0023] Figure 4 This is a first axial view of the filling head and the material barrel in this utility model;

[0024] Figure 5 This is a schematic diagram of the first axis of the filling head and the material barrel in this utility model;

[0025] Figure 6 This is an axial view schematic diagram of the conveyor belt and the conveyor motor in this utility model.

[0026] Figure 7 This is a schematic diagram of the cleaning mechanism in this utility model.

[0027] Figure 8 This is a schematic diagram of the material receiving mechanism in this utility model.

[0028] Figure 9 This is a schematic diagram of the first shaft of the stirring mechanism in this utility model.

[0029] Figure 10 This is a second axial view of the stirring mechanism in this utility model.

[0030] In the diagram: 1. Base; 2. Support frame; 3. Material bucket; 4. Feed pipe; 5. Bracket; 6. Material box; 7. First cylinder; 8. Piston; 9. Canning box; 10. Filling head; 11. Push block; 12. Mounting plate; 13. Second cylinder; 14. Conveyor frame; 15. Conveyor wheel; 16. Conveyor belt; 17. Driven wheel; 18. Motor frame; 19. Conveyor motor; 20. Drive wheel; 21. Transmission belt; 22. Roller; 23. Third cylinder; 24. Clamping block; 25. Guide column; 26. Slide frame; 27. Cleaning plate; 28. Slide rod; 29. ​​Oil suction roller; 30. Sliding sleeve; 31. Bracket; 32. Waste box; 33. Bucket lid; 34. Agitator motor; 35. Agitator frame; 36. Scraper; 37. Vertical pole. Detailed Implementation

[0031] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0032] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0033] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0034] Please see Figures 1-6 A sauce filling machine includes a base 1, a support frame 2 fixedly mounted on the base 1, a material hopper 3 fixedly mounted on the top of the support frame 2, a discharge pipe 4 fixedly connected to the bottom output end of the material hopper 3, a valve on the discharge pipe 4, a bracket 5 fixedly mounted on the support frame 2, a material box 6 fixedly mounted on the bracket 5, a first cylinder 7 fixedly mounted on the bracket 5, a piston 8 fixedly connected to the output end of the first cylinder 7, the right side of the piston 8 being inserted into the material box 6 and sliding within the material box 6, the output end of the discharge pipe 4 being connected to the input end of the material box 6, a filling box 9 fixedly mounted on the right output end of the material box 6, a filling head 10 fixedly mounted on the bottom output end of the filling box 9, a pusher block 11 that can slide up and down inside the filling box, an mounting plate 12 fixedly mounted on the support frame 2, a second cylinder 13 fixedly mounted on the mounting plate 12, the output end of the second cylinder 13 being fixedly connected to the end of the pusher block 11, and so on. Two sets of conveyor frames 14 are fixedly mounted on the machine base 1. Each set of conveyor frames 14 is equipped with a rotatable conveyor wheel 15. A conveyor belt 16 is fitted onto each set of conveyor wheels 15. A driven wheel 17 is fixedly mounted at one end of each set of conveyor wheels 15. A motor frame 18 is fixedly mounted on the machine base 1. A conveyor motor 19 is fixedly mounted on the motor frame 18. A drive wheel 20 is fixedly mounted at the output end of the conveyor motor 19. A transmission belt 21 is fitted onto the drive wheel 20 and the driven wheel 17. A positioning mechanism is provided on the machine base 1. A stirring mechanism is provided on the material hopper 3. A cleaning mechanism and a receiving mechanism are provided on the machine base 1. The positioning mechanism includes a roller 22. The roller 22 is rotatably mounted on the machine base 1 and located in front of the conveyor belt 16. A third cylinder 23 is fixedly mounted on the machine base 1. A locking block 24 is fixedly mounted at the output end of the third cylinder 23. A triangular locking groove is provided at the end of the locking block 24. A protective adhesive layer is adhered to the surface of the roller 22.

[0035] Specifically, during filling, the packaging bottle is placed on the conveyor belt 16. The conveyor motor 19 drives the conveyor belt 16 to rotate through the transmission belt 21, thereby conveying the packaging bottle to the right. When it moves to below the filling head 10, the third cylinder 23 pushes the locking block 24 to cooperate with the roller 22 to lock and position the packaging bottle. The positioning is fast and accurate. The first cylinder 7 drives the piston 8 to move. The sauce enters the canning box 9 through the feeding pipe 4. The valve is closed. The second cylinder 13 drives the push block 11 to move upward. The first cylinder 7 pushes the piston 8 to insert into the material box 6, thereby pushing the sauce in the material box 6 to fill the packaging bottle. The second cylinder 13 pushes the push block 11 to insert into the canning box 9 to seal the canning box 9 and complete the filling. By controlling the travel distance of the first cylinder 7, the amount of sauce entering the material box 6 is controlled, thereby accurately controlling the filling amount.

[0036] Please see Figures 7-8 As an implementation method for cleaning the conveyor belt: the cleaning mechanism includes a guide post 25, which is fixedly installed on the base 1. The guide post 25 is provided with a slide 26 that can slide up and down. The base 1 is provided with a screw, and the slide 26 is provided with a threaded hole. The screw and the slide 26 are threadedly connected through the threaded hole. The slide 26 is provided with a cleaning plate 27 located below the conveyor belt 16. The slide 26 is provided with a slide rod 28, and an oil suction roller 29 is installed on the slide rod 28 located below the conveyor belt 16. A sliding sleeve 30 is installed on the oil suction roller 29. The sliding sleeve 30 is fitted onto the slide rod 28 and can slide left and right. The sliding sleeve 30 is provided with a locking bolt. The receiving mechanism includes a lower frame 31, which is fixedly installed on the base 1. The lower frame 31 is provided with a side strip, which cooperates with the lower frame 31 to form a placement groove. A waste box 32 is placed in the placement groove.

[0037] Specifically, when cleaning the conveyor belt 16, the screw is rotated to move the slide 26 on the guide post 25, so that the end of the cleaning plate 27 contacts the conveyor belt 16, thereby quickly scraping off the sauce adhering to the conveyor belt 16. The sauce that falls off the cleaning plate 27 falls directly into the waste box 32 for easy subsequent unified processing. At the same time, the oil suction roller 29 contacts the conveyor belt 16 to clean the oil on the surface of the conveyor belt 16, thereby keeping the conveyor belt 16 clean and preventing the fallen sauce from contaminating the packaging bottles. The oil suction roller 29 can be flexibly disassembled through the sliding sleeve 30, which facilitates the quick replacement of the oil suction roller 29.

[0038] Please see Figures 9-10As an embodiment for quickly discharging the sauce: the stirring mechanism includes a bucket lid 33, which is placed on the material bucket 3. A stirring motor 34 is fixedly mounted on the bucket lid 33. A stirring frame 35 is rotatably mounted on the bucket lid 33. The end of the stirring frame 35 is connected to the output end of the stirring motor 34. A scraper 36 is provided on the stirring frame 35. The cross-section of the scraper 36 is triangular. A vertical rod 37 is provided on the stirring frame 35. The vertical rod 37 is generally L-shaped.

[0039] Specifically, during filling, the stirring motor 34 drives the stirring frame 35 and the upright rod 37 to rotate inside the material barrel 3 to stir the sauce. The L-shaped upright rod 37 improves the stirring effect and ensures the uniformity of the sauce. At the same time, the scraper 36 rotates with the stirring frame 35 and scrapes the sauce off the inner wall of the material barrel 3 to ensure that the sauce is discharged from the material barrel 3 as much as possible.

[0040] In summary, when the entire equipment is in use: during filling, the packaging bottle is placed on the conveyor belt 16. The conveyor motor 19 drives the conveyor belt 16 to rotate through the transmission belt 21, thereby conveying the packaging bottle to the right. When it moves to below the filling head 10, the third cylinder 23 pushes the locking block 24 to cooperate with the roller 22 to lock and position the packaging bottle. The positioning is fast and accurate. The first cylinder 7 drives the piston 8 to move. The sauce enters the canning box 9 through the feeding pipe 4. The valve is closed. The second cylinder 13 drives the push block 11 to move upward. The first cylinder 7 pushes the piston 8 to insert into the material box 6, thereby pushing the sauce in the material box 6 to fill the packaging bottle. The second cylinder 13 pushes the push block 11 to insert into the canning box 9 to seal the canning box 9 and complete the filling. By controlling the travel distance of the first cylinder 7, the amount of sauce entering the material box 6 is controlled, thereby accurately controlling the filling amount.

[0041] When cleaning the conveyor belt 16, the screw is rotated to move the slide 26 on the guide post 25, so that the end of the cleaning plate 27 contacts the conveyor belt 16, thereby quickly scraping off the sauce adhering to the conveyor belt 16. The sauce falling from the cleaning plate 27 falls directly into the waste box 32 for easy subsequent unified processing. At the same time, the oil suction roller 29 contacts the conveyor belt 16 to clean the oil on the surface of the conveyor belt 16, thereby keeping the conveyor belt 16 clean and preventing the fallen sauce from contaminating the packaging bottles. The oil suction roller 29 can be flexibly disassembled through the sliding sleeve 30, which facilitates the quick replacement of the oil suction roller 29.

[0042] During filling, the stirring motor 34 drives the stirring frame 35 and the upright rod 37 to rotate inside the material barrel 3 to stir the sauce. The L-shaped upright rod 37 improves the stirring effect and ensures the uniformity of the sauce. At the same time, the scraper 36 rotates with the stirring frame 35 and scrapes the sauce off the inner wall of the material barrel 3 to ensure that the sauce is discharged from the material barrel 3 as much as possible.

[0043] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A sauce filling machine, comprising a base (1), characterized in that: A support frame (2) is fixedly installed on the base (1). A material bucket (3) is fixedly installed on the top of the support frame (2). A discharge pipe (4) is fixedly connected to the bottom output end of the material bucket (3). A valve is provided on the discharge pipe (4). A bracket (5) is fixedly installed on the support frame (2). A material box (6) is fixedly installed on the bracket (5). A first cylinder (7) is fixedly installed on the bracket (5). A piston (8) is fixedly connected to the output end of the first cylinder (7). The right side of the piston (8) is inserted into the material box (6) to the right and can slide inside the material box (6). The output end of the discharge pipe (4) is connected to the input end of the material box (6). A canning box (9) is fixedly installed on the right output end of the material box (6). A filling head (10) is provided at the bottom output end of the canning box (9). A pusher (11) that can slide up and down is provided inside the canning box. An installation device is fixedly installed on the support frame (2). Mounting plate (12), on which a second cylinder (13) is fixedly mounted, the output end of the second cylinder (13) is fixedly connected to the end of the push block (11), two sets of conveyor frames (14) are fixedly mounted on the base (1), each set of conveyor frames (14) is rotatably mounted with a conveyor wheel (15), the two sets of conveyor wheels (15) are fitted with a conveyor belt (16), one end of one set of conveyor wheels (15) is fixedly mounted with a driven wheel (17), the base (1) is fixedly mounted with a motor frame (18), the motor frame (18) is fixedly mounted with a conveyor motor (19), the output end of the conveyor motor (19) is fixedly mounted with a drive wheel (20), the drive wheel (20) and the driven wheel (17) are fitted with a transmission belt (21), the base (1) is equipped with a positioning mechanism, the hopper (3) is equipped with a stirring mechanism, the base (1) is equipped with a cleaning mechanism and a receiving mechanism.

2. The sauce filling machine according to claim 1, characterized in that: The positioning mechanism includes a roller (22), which is rotatably mounted on the base (1) and located in front of the conveyor belt (16). A third cylinder (23) is fixedly mounted on the base (1), and a locking block (24) is fixedly mounted on the output end of the third cylinder (23). The end of the locking block (24) is provided with a triangular locking groove.

3. A sauce filling machine according to claim 1, characterized in that: The cleaning mechanism includes a guide post (25), which is fixedly installed on the base (1). The guide post (25) is provided with a slide (26) and can slide up and down. The base (1) is provided with a screw. The slide (26) is provided with a threaded hole. The screw and the slide (26) are threadedly connected through the threaded hole. The slide (26) is provided with a cleaning plate (27) and is located below the conveyor belt (16). The slide (26) is provided with a slide rod (28). The slide rod (28) is equipped with an oil suction roller (29) and is located below the conveyor belt (16). The oil suction roller (29) is equipped with a sliding sleeve (30). The sliding sleeve (30) is sleeved on the slide rod (28) and can slide left and right. The sliding sleeve (30) is provided with a locking bolt.

4. A sauce filling machine according to claim 3, characterized in that: The receiving mechanism includes a lower frame (31), which is fixedly installed on the machine base (1). The lower frame (31) is provided with a side strip, which cooperates with the lower frame (31) to form a placement groove, and a waste box (32) is placed in the placement groove.

5. A sauce filling machine according to claim 1, characterized in that: The stirring mechanism includes a bucket cover (33), which is placed on the material bucket (3). A stirring motor (34) is fixedly installed on the bucket cover (33), and a stirring frame (35) is rotatably installed on the bucket cover (33). The end of the stirring frame (35) is connected to the output end of the stirring motor (34).

6. A sauce filling machine according to claim 5, characterized in that: The stirring rack (35) is provided with a scraper (36), and the cross-section of the scraper (36) is triangular.

7. A sauce filling machine according to claim 5, characterized in that: The stirring rack (35) is provided with a vertical rod (37), and the vertical rod (37) is L-shaped in general.

8. A sauce filling machine according to claim 2, characterized in that: The surface of the roller (22) is coated with a protective adhesive layer.

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