Gantry type self-adaptive sorting intelligent gantry sorting line
The intelligent gantry sorting line, with its airbag flexible clamping and automatic adjustment, solves the problem of tedious manual adjustment, enabling flexible clamping and convenient maintenance of materials of different sizes. It is suitable for fragile or surface-sensitive items.
Patent Information
- Application Number
- CN202520632985.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-04-07
AI Technical Summary
Existing intelligent gantry sorting lines with adaptive sorting require manual adjustment of the position, angle, and force of the clamping components when dealing with materials of different sizes. This operation is cumbersome and requires operators to have extensive experience and skills.
Using an airbag as the clamping component, the air intake of the airbag is controlled by a controller to achieve flexible clamping, and the clamping parameters are automatically adjusted by a vision camera and processor. Combined with the design of the airbag frame with movable and rotating connection, it is easy to maintain.
It enables flexible clamping of items, avoiding damage to fragile or surface-sensitive items, simplifying the inspection process, and improving equipment maintenance efficiency.
Smart Images
Figure CN223865847U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to fireproof glass technical field, concretely is a kind of intelligent gantry sorting line of adaptive sorting of gantry type. BACKGROUND
[0002] Intelligent gantry sorting line of adaptive sorting of gantry type has been widely applied in multiple fields.For example, in the e-commerce warehouse, express logistics center, manufacturing production line and other scenes, intelligent gantry sorting line has played an important role.
[0003] The existing intelligent gantry sorting line of adaptive sorting of gantry type mainly relies on manual adjustment of holding components to realize the control of holding size when facing different size materials. The operator needs to manually adjust the position, angle and force of the holding component according to the actual size of the material. This process not only requires the operator to have rich experience and skilled skills, but also the operation process is tedious, which requires a lot of time and effort. UTILITY MODEL CONTENT
[0004] The utility model provides a kind of intelligent gantry sorting line of adaptive sorting of gantry type, with the advantages of low-cost adaptive holding and convenient maintenance, to solve the existing intelligent gantry sorting line of adaptive sorting of gantry type, mainly rely on manual adjustment of holding components to realize the control of holding size when facing different size materials. The operator needs to manually adjust the position, angle and force of the holding component according to the actual size of the material. This process not only requires the operator to have rich experience and skilled skills, but also the operation process is tedious, which requires a lot of time and effort.
[0005] To realize the purpose of low-cost adaptive holding and convenient maintenance, the utility model provides the following technical scheme: an intelligent gantry sorting line of adaptive sorting of gantry type, comprising a gantry, a sorting machine is installed on the top surface of the gantry, a roller conveying line is arranged at the lower part of the gantry, a clamping assembly for holding articles is installed at the extending end of the sorting machine, wherein:
[0006] The clamping assembly comprises a mounting disc, the mounting disc is installed on the bottom surface of the sorting machine, an adapter frame is installed on the top surface of the mounting disc, a fixed plate is installed on the bottom surface of the adapter frame, an air bag frame is installed on the inner wall of the fixed plate, an air bag is installed on the inner wall of the air bag frame, an air inlet end is arranged on the top surface of the air bag, an adapter pipe is installed at one end of the air inlet end, and an extension plate is installed on the outer surface of the adapter pipe.
[0007] As a preferred technical scheme of the utility model, a vision camera is installed on one side of the gantry, a processor is arranged on one side of the gantry, and a controller is installed on one side of the processor.
[0008] As a preferred technical scheme of the utility model, the visual camera is arranged at one side of the middle part of the portal frame, the visual camera and the processor are electrically connected with each other, the sorting machine and the processor are electrically connected with each other, the sorting machine and the controller are electrically connected with each other, the processor and the controller are electrically connected with each other, and the monitoring end of the visual camera corresponds to the conveying part of the roller conveying line.
[0009] As a preferred technical scheme of the utility model, the top surface of the mounting disc is fixedly connected with the bottom surface of the extending end of the sorting machine, the top surface of the mounting disc is provided with a plurality of link frames for linking the air bag frame, and the bottom surface of the link frame is electrically connected with the top surface of the mounting disc.
[0010] As a preferred technical scheme of the utility model, the bottom surface of the link frame is fixedly connected with the top surface of the fixing plate, the inner wall of the fixing plate is movably and rotatably connected with the outer side surface of the upper part of the air bag frame, the outer side surface of the air bag is fixedly connected with the inner wall of the air bag frame, and the top surface of the air bag is fixedly connected with the bottom surface of the air inlet end.
[0011] As a preferred technical scheme of the utility model, the inner wall of the air inlet end is penetrated with the inner wall of the air bag, the air inlet end is arranged at the middle part of the link frame, the inner wall of the link pipe is penetrated with the inner wall of the air inlet end, and the link pipe is used for connecting external gas.
[0012] As a preferred technical scheme of the utility model, the controller is used for controlling the air inlet amount of the external gas into the air bag, the outer side surface of the link pipe is movably contacted with the outer side surface of the extension plate, and one side of the extension plate is fixedly connected with one side of the extending end of the sorting machine.
[0013] Compared with the prior art, the utility model provides a kind of intelligent portal sorting line of self-adapting sorting of portal type, with the following beneficial effects:
[0014] 1、the intelligent portal sorting line of self-adapting sorting of portal type, by using air bag as clamping component, the air inlet amount of air bag can be controlled by controller, different force flexible clamping of article can be realized, damage to article is avoided, especially suitable for fragile or surface sensitive article sorting.
[0015] 2, air bag frame and fixing plate adopt movable rotary connection, this design makes when needing to overhaul air bag frame and air bag etc. component in it, air bag frame can be conveniently disassembled, reduce the overhaul difficulty, improve the maintenance efficiency of equipment. ACCURACY OF DRAWINGS
[0016] Figure 1 It is external structure schematic diagram of the utility model.
[0017] Figure 2 is another angle external structure schematic view of the utility model;
[0018] Figure 3 is the utility model clamping assembly external structure schematic view;
[0019] Figure 4 is the utility model clamping assembly internal structure schematic view;
[0020] Figure 5 is the utility model provides Figure 2 A part structure amplification schematic view of the utility model.
[0021] In the figure: 1, portal frame;2, visual camera;3, sorting machine;4, processor;5, controller;6, clamping assembly;60, mounting disc;61, link frame;62, fixed plate;63, air bag frame;64, air bag;65, air inlet end;66, link pipe;67, extension plate;7, roller conveying line. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model. Embodiment one
[0023] Please refer to Figures 1-2 The utility model discloses a portal type self -adaptation sorting's intelligent portal sorting line, including portal frame 1, the top surface of portal frame 1 is installed with sorting machine 3, the lower part of portal frame 1 is provided with roller conveying line 7, the protruding end of sorting machine 3 is installed with the clamping assembly 6 for holding goods, wherein: clamping assembly 6 includes mounting disc 60, and the bottom surface of sorting machine 3 is installed with mounting disc 60, and the top surface of mounting disc 60 is installed with link frame 61, and the bottom surface of link frame 61 is installed with fixed plate 62, and the inner wall of fixed plate 62 is installed with air bag frame 63, and the inner wall of air bag frame 63 is installed with air bag 64, and the top surface of air bag 64 is provided with air inlet end 65, and one end of air inlet end 65 is installed with link pipe 66, and the outer side surface of link pipe 66 is installed with extension plate 67.
[0024] One side of portal frame 1 is installed with visual camera 2, and one side of portal frame 1 is provided with processor 4, and one side of processor 4 is installed with controller 5.
[0025] The visual camera 2 is arranged on one side of the middle part of the gantry 1, and is electrically connected with the processor 4, the sorting machine 3 is electrically connected with the processor 4, the sorting machine 3 is electrically connected with the controller 5, the processor 4 is electrically connected with the controller 5, and the monitoring end of the visual camera 2 corresponds to the conveying part of the roller conveying line 7.
[0026] When the sorting machine 3 receives the instruction, the clamping assembly 6 at the extending end starts to prepare to act. Embodiment two
[0027] Based on the above-mentioned embodiment 1, please refer to Figures 3-5 The top surface of the mounting disc 60 is fixedly connected with the bottom surface of the extending end of the sorting machine 3, and the top surface of the mounting disc 60 is provided with a plurality of connection frames 61 used for connecting the air bag frame 63.
[0028] The bottom surface of the connection frame 61 is fixedly connected with the top surface of the fixing plate 62, the inner wall of the fixing plate 62 is movably and rotationally connected with the upper outer side surface of the air bag frame 63, the outer side surface of the air bag 64 is fixedly connected with the inner wall of the air bag frame 63, and the top surface of the air bag 64 is fixedly connected with the bottom surface of the air inlet end 65.
[0029] The inner wall of the air inlet end 65 is penetrated with the inner wall of the air bag 64, the air inlet end 65 is arranged in the middle part of the connection frame 61, the inner wall of the connection pipe 66 is penetrated with the inner wall of the air inlet end 65, and the connection pipe 66 is used for connecting external gas.
[0030] The controller 5 is used for controlling the air inlet amount of the external gas into the air bag 64, the outer side surface of the connection pipe 66 is movably contacted with the outer side surface of the extension plate 67, and one side of the extension plate 67 is fixedly connected with one side of the extending end of the sorting machine 3.
[0031] When the goods are conveyed to the lower part of the gantry 1 through the roller conveying line 7, the visual camera 2 monitors and identifies the goods, and transmits monitoring information to the processor 4.
[0032] The working principle and use process of the utility model are as follows: when the goods are conveyed to the lower part of the gantry 1 through the roller conveying line 7, the visual camera 2 monitors and identifies the goods, and transmits monitoring information to the processor 4.
[0033] Information processing and instruction issuing: the processor 4 processes and analyzes the information from the vision camera 2, and issues corresponding instructions to the sorting machine 3 and the controller 5 according to the preset program.
[0034] Clamping assembly preparation: after receiving the instructions, the clamping assembly 6 at the extended end of the sorting machine 3 begins to prepare for action. The controller 5 controls the external gas to enter the gas inlet end 65 through the connecting pipe 66 according to the instructions, and then inflates the air bag 64 to prepare for clamping the object.
[0035] Object clamping: the inflated air bag 64 contacts the object and applies appropriate pressure to achieve clamping of the object.
[0036] Object sorting: the sorting machine 3 moves the clamped object to the designated position with the clamping assembly 6, completing the sorting action.
[0037] Subsequent processing: after sorting is completed, the controller 5 controls the air bag 64 to deflate, the clamping assembly 6 releases the object, the object leaves the clamping assembly 6, and the subsequent process continues. If the clamping assembly 6 needs to be repaired, the air bag frame 63 can be conveniently disassembled for inspection and maintenance by virtue of the movable rotary connection between the air bag frame 63 and the fixed plate 62.
Claims
1. A gantry type intelligent gantry sorting line with adaptive sorting, comprising a gantry (1), a sorting machine (3) is installed on the top surface of the gantry (1), and a roller type conveying line (7) is arranged at the lower part of the gantry (1), characterized in that: The extending end of the sorting machine (3) is provided with a clamping assembly (6) for holding articles, wherein: The clamping assembly (6) comprises a mounting disc (60) mounted to the bottom surface of the sorting machine (3), the top surface of the mounting disc (60) is provided with a connecting frame (61), the bottom surface of the connecting frame (61) is provided with a fixed plate (62), the inner wall of the fixed plate (62) is provided with an air bag frame (63), the inner wall of the air bag frame (63) is provided with an air bag (64), the top surface of the air bag (64) is provided with an air inlet end (65), one end of the air inlet end (65) is provided with a connecting pipe (66), the outer surface of the connecting pipe (66) is provided with an extension plate (67).
2. The gantry type intelligent gantry sorting line with adaptive sorting according to claim 1, characterized in that: One side of the gantry (1) is provided with a visual camera (2), one side of the gantry (1) is provided with a processor (4), one side of the processor (4) is provided with a controller (5).
3. The gantry type self-adaptive sorting intelligent gantry sorting line according to claim 2, characterized in that: The visual camera (2) is arranged on one side of the middle part of the gantry (1), the visual camera (2) and the processor (4) are electrically connected with each other, the sorting machine (3) and the processor (4) are electrically connected with each other, the sorting machine (3) and the controller (5) are electrically connected with each other, the processor (4) and the controller (5) are electrically connected with each other, and the monitoring end of the visual camera (2) corresponds to the conveying part of the roller conveying line (7).
4. The gantry type self-adaptive sorting intelligent gantry sorting line according to claim 2, characterized in that: The top surface of the mounting disc (60) is fixedly connected with the bottom surface of the extending end of the sorting machine (3), the top surface of the mounting disc (60) is provided with a plurality of connecting frames (61) for connecting the air bag frame (63), and the bottom surface of the connecting frame (61) is electrically connected with the top surface of the mounting disc (60).
5. The gantry type self-adaptive sorting intelligent gantry sorting line according to claim 1, characterized in that: The bottom surface of the connecting frame (61) is fixedly connected with the top surface of the fixed plate (62), the inner wall of the fixed plate (62) is movably and rotationally connected with the outer surface of the upper part of the air bag frame (63), the outer surface of the air bag (64) is fixedly connected with the inner wall of the air bag frame (63), and the top surface of the air bag (64) is fixedly connected with the bottom surface of the air inlet end (65).
6. The gantry type self-adaptive sorting intelligent gantry sorting line according to claim 5, characterized in that: The inner wall of the air inlet end (65) is penetrated through the inner wall of the air bag (64), the air inlet end (65) is arranged in the middle part of the connecting frame (61), the inner wall of the connecting pipe (66) is penetrated through the inner wall of the air inlet end (65), and the connecting pipe (66) is used for connecting external gas.
7. The gantry type self-adaptive sorting intelligent gantry sorting line according to claim 2, characterized in that: The controller (5) is used for controlling the air inlet amount of the external gas into the air bag (64), the outer surface of the connecting pipe (66) is movably contacted with the outer surface of the extension plate (67), and one side of the extension plate (67) is fixedly connected with one side of the extending end of the sorting machine (3).