Automobile covering part pickup device
By designing a pickup device that combines rubber suction cups and electromagnetic suction cups, airflow is used to remove dust and debris, solving the problem of scratches on the cover during pickup and achieving clean pickup and high-quality product production.
Patent Information
- Application Number
- CN202520146138.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-22
AI Technical Summary
During the pickup process, automotive body panels are prone to surface scratches because tiny particles and dust debris are easily attracted and cannot be detected.
An automotive body panel pickup device was designed, which uses a combination of rubber suction cups and electromagnetic suction cups, and is equipped with air guide grooves, air collection chambers and airbag systems. It removes attached dust and debris through airflow, prevents direct contact scratches, and uses a filter box to filter impurities.
It effectively removes dust and debris from the surface of the cover, reduces the risk of scratches, and ensures cleanliness and product quality during the picking process.
Smart Images
Figure CN223865856U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automobile manufacturing technology, specifically to an automobile body panel pickup device. Background Technology
[0002] An automotive body panel pickup device is a device used to handle and secure automotive body panels. This device is typically designed as a frame structure that can be held or lifted by hand, and is equipped with multiple traction heads and electromagnetic chucks for adsorbing and securing automotive body panels.
[0003] During the automobile manufacturing process, dust and debris falling from workers can easily adhere to the surface of automobile body panels. These tiny particles and dust debris are not only difficult to detect, but are also easily attracted during the operation of the pickup device, which increases the risk of scratching the surface of the automobile body panels and thus affects the quality of the final product. Therefore, an automobile body panel pickup device is proposed to address the above problems. Utility Model Content
[0004] The purpose of this invention is to provide an automotive body panel pickup device to solve the problem that tiny particles and dust debris are not only difficult to detect, but are also easily attracted during the operation of the pickup device, thereby increasing the risk of scratching the surface of the automotive body panel.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A vehicle body panel pickup device includes a mounting plate and a pickup assembly. A connecting seat is fixedly connected to the top of the mounting plate, and four mounting rods are fixedly connected to the outer side of the mounting plate. One end of each mounting rod is fixedly connected to the pickup assembly. The pickup assembly includes a connecting plate, a rubber suction cup fixedly connected to the bottom edge of the connecting plate, an air guide groove formed in the middle of the outer side of the rubber suction cup, an air guide plate fixedly connected to the top of the inner side of the air guide groove, an air collection box fixedly connected to the top of the outer side of the rubber suction cup, an air collection chamber formed in the inner side of the air collection box, an electromagnetic suction cup fixedly connected to the inner side of the connecting plate, a protective plate fixedly connected to the middle of the inner side of the rubber suction cup, and a collection assembly fixedly connected to the top of the connecting plate. The collection assembly includes a collection tube, a delivery tube fixedly connected to the top of the collection tube, a filter box installed inside the delivery tube, a mounting seat installed at the top of the outer side of the delivery tube, an airbag fixedly connected to the top of the mounting seat, and air pipes fixedly connected between the collection tubes.
[0007] As a further optimization of this utility model, the vertical cross-sectional shape of the mounting plate is "convex", and the four mounting rods are equidistantly arranged on the outer side of the mounting plate.
[0008] As a further optimization of this utility model, the air guide groove is located below the air collection chamber, the inner side of the rubber suction cup is connected to the inner side of the air collection chamber through the inner side of the air guide groove, and the vertical cross-sectional shape of the air guide plate is arc-shaped.
[0009] As a further optimization of this utility model, the cross-sectional shape of the gas collecting chamber is rectangular, and the inner side of the gas collecting chamber is connected to the inner side of the collecting pipe through the inner side of the air pipe.
[0010] As a further optimization of this utility model, a control valve is fixedly connected to the middle of the conveying pipe, and the top end of the outer side of the conveying pipe is threadedly connected to the inner side of the mounting base.
[0011] As a further optimization of this utility model, the inner side of the delivery pipe is connected to the inner side of the airbag through the inner side of the mounting base.
[0012] As a further optimization of this utility model, the filter box has a concave vertical cross-sectional shape, is fitted onto the top of the inner side of the conveying pipe, and has several filter holes at the bottom of the inner side of the filter box.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] In this invention, the pickup and collection components are designed to prevent the electromagnetic chuck from directly contacting the automotive body panels and causing scratches. The airbag collects the compressed gas. After the pickup operation is completed, the airflow blows through the upper surface of the air guide plate to the inside of the protective disc. This process not only helps to remove dust and debris attached to the protective disc, but also reduces the chance of these impurities re-attaching, thus providing convenience for subsequent use and reducing the risk of further scratching the surface of the automotive body panels. Dust and debris that enter the airbag with the airflow slide down into the filter box under gravity and are filtered through the filter holes to ensure that the return gas is clean and avoid secondary pollution. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the pickup component of this utility model;
[0017] Figure 3 This is a schematic diagram of the back structure of the rubber suction cup of this utility model;
[0018] Figure 4 This is a cross-sectional structural diagram of the pickup component of this utility model;
[0019] Figure 5 This is an exploded structural diagram of the collecting component of this utility model;
[0020] Figure 6 This is a schematic diagram of the filter box of this utility model.
[0021] In the diagram: 1. Mounting plate; 2. Connector; 3. Mounting rod; 4. Pick-up component;
[0022] 41. Connecting plate; 42. Rubber suction cup; 43. Air guide groove; 44. Air guide plate; 45. Air collection box; 46. Air collection chamber; 47. Electromagnetic suction cup; 48. Protective plate; 49. Collection assembly;
[0023] 491. Collection pipe; 492. Delivery pipe; 493. Filter box; 4931. Filter hole; 494. Mounting base; 495. Airbag; 496. Control valve; 497. Air pipe. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0026] Please see Figure 1-6 This utility model provides a technical solution:
[0027] A vehicle body panel pickup device includes a mounting plate 1 and a pickup assembly 4. A connecting seat 2 is fixedly connected to the top of the mounting plate 1, and four mounting rods 3 are fixedly connected to the outer side of the mounting plate 1. One end of each mounting rod 3 is fixedly connected to the pickup assembly 4. The pickup assembly 4 includes a connecting plate 41, a rubber suction cup 42 is fixedly connected to the side of the bottom of the connecting plate 41, an air guide groove 43 is formed in the middle of the outer side of the rubber suction cup 42, an air guide plate 44 is fixedly connected to the top of the inner side of the air guide groove 43, and an air collection box 45 is fixedly connected to the top of the outer side of the rubber suction cup 42. An air collection box 45 has a [missing information - likely a design feature or feature]. An electromagnetic chuck 47 is fixedly connected to the inner side of the gas collection chamber 46 and the connecting plate 41. A protective plate 48 is fixedly connected to the middle of the inner side of the rubber chuck 42. A collection component 49 is fixedly connected to the top of the connecting plate 41. The collection component 49 includes a collection pipe 491. A delivery pipe 492 is fixedly connected to the top of the collection pipe 491. A filter box 493 is installed inside the delivery pipe 492. An installation seat 494 is installed at the top of the outer side of the delivery pipe 492. An air bladder 495 is fixedly connected to the top of the installation seat 494. An air pipe 497 is fixedly connected between the collection pipe 491 and the gas collection box 45.
[0028] As a further implementation of this solution, the vertical cross-sectional shape of the mounting plate 1 is "convex", and the four mounting rods 3 are equidistantly arranged on the outer side of the mounting plate 1. This arrangement results in a more uniform force distribution on the automotive body panel.
[0029] As a further implementation of this solution, the air guide groove 43 is located below the air collection chamber 46. The inner side of the rubber suction cup 42 is connected to the inner side of the air collection chamber 46 through the inner side of the air guide groove 43. The vertical cross-sectional shape of the air guide plate 44 is arc-shaped. This arrangement of the air guide plate 44 has a better guiding effect. The airflow blows through the upper surface of the air guide plate 44 to the inner side of the protective plate 48, and uses the airflow to clean the dust and debris attached to the inner side of the protective plate 48.
[0030] As a further implementation of this scheme, the cross-sectional shape of the gas collecting chamber 46 is rectangular, and the inner side of the gas collecting chamber 46 is connected to the inner side of the collecting pipe 491 through the inner side of the air pipe 497. This arrangement facilitates the flow of air between the gas collecting chamber 46 and the collecting pipe 491.
[0031] As a further implementation of this solution, a control valve 496 is fixedly connected to the middle of the conveying pipe 492, and the top of the outer side of the conveying pipe 492 is threadedly connected to the inner side of the mounting base 494. This arrangement facilitates inspection and maintenance.
[0032] As a further implementation of this solution, the inner side of the delivery pipe 492 is connected to the inner side of the airbag 495 through the inner side of the mounting base 494, which facilitates the flow of air between the delivery pipe 492 and the airbag 495.
[0033] As a further implementation of this solution, the vertical cross-section of the filter box 493 is concave. The filter box 493 is installed at the top inside the conveying pipe 492. Several filter holes 4931 are opened at the bottom inside the filter box 493. This arrangement uses the filter holes 4931 to filter the dust and foreign objects remaining in the air bag 495.
[0034] Workflow: The automotive body panel pickup device is powered by an external power source. An external lifting device is connected to the connecting base 2 to enable the pickup. The mounting plate 1 supports the four mounting rods 3, moving the pickup device above the automotive body panel to be processed. The lower surface of the rubber suction cup 42 is in close contact with the surface of the automotive body panel. The electromagnetic chuck 47 is activated, generating magnetic force that attracts the automotive body panel through the protective plate 48, performing the pickup operation. Because the protective plate 48 is made of soft rubber, it protects the electromagnetic chuck 47 from direct contact and scratches. The protective plate 48 deforms under the pressure of the electromagnetic chuck 47, compressing the gas in the cavity of the lower rubber suction cup 42. The gas then enters the gas collection chamber 46 of the gas collection box 45 through the air guide groove 43 and passes through the air pipe 49 above the gas collection chamber 46. 7. The gas enters the collection pipe 491 and the delivery pipe 492, and finally enters the upper airbag 495 through the delivery pipe 492. The airbag 495 collects the gas and expands. After the pickup operation is completed, the electromagnetic chuck 47 is closed, and the gas in the airbag 495 is transported back to the gas collection chamber 46 through the above-mentioned delivery path. The airflow blows through the upper surface of the air guide plate 44 to the inner side of the protective plate 48. The airflow cleans the dust and debris attached to the inner side of the protective plate 48, reducing the adhesion of dust and debris and facilitating the next use. The dust and debris that enter the airbag 495 with the airflow will slide down the inner wall of the airbag 495 into the filter box 493 under the action of gravity. The filter holes 4931 filter the dust and foreign objects remaining in the airbag 495, ensuring the cleanliness of the return gas. Since the mounting base 494 and the delivery pipe 492 are connected by threads, it is convenient to clean and maintain the filter box 493, making daily maintenance more convenient.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A vehicle body panel pickup device, comprising a mounting plate (1) and a pickup assembly (4), characterized in that: The top of the mounting plate (1) is fixedly connected to a connecting seat (2), and four mounting rods (3) are fixedly connected to the outside of the mounting plate (1). One end of the mounting rod (3) is fixedly connected to a pickup component (4). The pickup component (4) includes a connecting plate (41), a rubber suction cup (42) is fixedly connected to the side of the bottom end of the connecting plate (41), an air guide groove (43) is opened in the middle of the outer side of the rubber suction cup (42), an air guide plate (44) is fixedly connected to the top of the inner side of the air guide groove (43), an air collection box (45) is fixedly connected to the top of the outer side of the rubber suction cup (42), an air collection chamber (46) is opened in the inner side of the air collection box (45), an electromagnetic suction cup (47) is fixedly connected to the inner side of the connecting plate (41), a protective plate (48) is fixedly connected to the middle of the inner side of the rubber suction cup (42), and a collection component (49) is fixedly connected to the top of the connecting plate (41). The collection assembly (49) includes a collection tube (491), a delivery tube (492) is fixedly connected to the top end of the collection tube (491), a filter box (493) is installed on the inner side of the delivery tube (492), a mounting base (494) is installed on the top end of the outer side of the delivery tube (492), an air bag (495) is fixedly connected to the top end of the mounting base (494), and an air pipe (497) is fixedly connected between the collection tube (491) and the air collection box (45).
2. The automotive body panel pickup device according to claim 1, characterized in that: The vertical cross-section of the mounting plate (1) is convex, and the four mounting rods (3) are equidistantly arranged on the outside of the mounting plate (1).
3. The automotive body panel pickup device according to claim 1, characterized in that: The air guide groove (43) is located below the air collection chamber (46). The inner side of the rubber suction cup (42) is connected to the inner side of the air collection chamber (46) through the inner side of the air guide groove (43). The vertical cross-sectional shape of the air guide plate (44) is arc-shaped.
4. The automotive body panel pickup device according to claim 1, characterized in that: The cross-sectional shape of the gas collecting chamber (46) is rectangular, and the inner side of the gas collecting chamber (46) is connected to the inner side of the collecting pipe (491) through the inner side of the air pipe (497).
5. The automotive body panel pickup device according to claim 1, characterized in that: A control valve (496) is fixedly connected to the middle of the delivery pipe (492), and the top end of the outer side of the delivery pipe (492) is threadedly connected to the inner side of the mounting base (494).
6. The automotive body panel pickup device according to claim 1, characterized in that: The inner side of the delivery pipe (492) is connected to the inner side of the airbag (495) through the inner side of the mounting base (494).
7. The automotive body panel pickup device according to claim 1, characterized in that: The filter box (493) has a concave vertical cross-section. The filter box (493) is mounted on the top of the inside of the conveying pipe (492). Several filter holes (4931) are opened at the bottom of the inside of the filter box (493).