Barrier explosion-proof material filling equipment

Abstract

The utility model belongs to the technical field of material filling, and particularly relates to blocking explosion-proof material filling equipment which comprises a machine frame and a conveying frame installed in the machine frame, a pipeline platform is arranged in the conveying frame, a positioning device is arranged on the top of the pipeline platform and comprises an adjusting mechanism and a forming mechanism, and the adjusting mechanism is arranged on the conveying frame. A stabilizing frame is fixedly installed at the top of the pipeline platform, a filling pipeline is arranged at the top of the stabilizing frame, a filling opening is formed in the surface of the filling pipeline, and the adjusting mechanism comprises a retainer, a feeding nozzle, a connecting frame, a sliding groove, a sliding block and a first connecting column. According to the blocking explosion-proof material filling equipment, the filling pipeline is fixed to the stabilizing frame, then the holding frame is pushed to drive the sliding block to slide in the sliding groove, the position of the holding frame is adjusted, the bottom end of the feeding nozzle is aligned to the filling opening, the top end of the feeding nozzle is aligned to the bottom of the discharging nozzle, and therefore during filling, the blocking explosion-proof material can be filled conveniently. And the blocking explosion-proof material can better enter the filling pipeline.

Description

Technical Field

[0001] This utility model relates to the field of material filling technology, specifically to a barrier explosion-proof material filling device. Background Technology

[0002] With increasingly stringent requirements for safe storage and transportation in pipelines, explosion-proof materials have emerged. These materials are typically made of special metals or composite materials and have a honeycomb or mesh structure. When filled inside storage and transportation tanks, they can effectively block flame propagation, suppress the rise of explosion pressure, and significantly improve the safety of the tanks. However, to fully utilize the performance advantages of explosion-proof materials, precise and efficient filling equipment is essential.

[0003] Existing gravity-type filling equipment primarily relies on the weight of the explosion-proof material itself for filling. Its core component is a funnel-shaped device, typically made of corrosion-resistant materials such as stainless steel, ensuring it will not be damaged by contact with flammable or explosive liquids or their volatile gases during long-term use. An adjustable-length delivery pipe is connected below the funnel; this pipe is generally made of flexible material to adapt to the filling port position and shape of different tanks.

[0004] This equipment has a simple structure and relatively low cost, making it suitable for filling small, simple tanks. However, in practical applications, its filling accuracy is poor, the positioning of the filling pipeline is ineffective, and it may shift during the filling process, thus affecting the filling effect. Utility Model Content

[0005] The purpose of this invention is to provide a device for filling explosion-proof materials to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a barrier explosion-proof material filling device, including a frame and a conveyor frame installed inside the frame, wherein a pipe platform is provided inside the conveyor frame, and a positioning device is provided on the top of the pipe platform, the positioning device including an adjustment mechanism and a forming mechanism;

[0007] A stabilizing frame is fixedly installed on the top of the pipeline platform, and a filling pipe is provided on the top of the stabilizing frame. A filling port is opened on the surface of the filling pipe.

[0008] The adjustment mechanism includes a retainer, a feed nozzle, a connecting frame, a chute, a slider, and a connecting column. The chute is located on the lower surface of the pipeline platform. The slider is slidably connected to the inside of the chute. The connecting column is fixedly connected to the side of the slider. The connecting frame is fixedly connected to the side of the slider. The retainer is fixedly connected to the side of the connecting frame away from the slider. The feed nozzle is fixedly installed on the top of the retainer.

[0009] Preferably, the upper surface of the retainer has a through hole communicating with the filling port, the bottom end of the feed nozzle is communicating with the through hole, the top end of the feed nozzle is funnel-shaped, and the top of the stabilizer is connected to the outer surface of the filling pipe through an anti-slip block.

[0010] Preferably, there are two chutes, which are symmetrically distributed on the lower surface of the pipeline platform, and both ends of the first connecting column are fixedly connected to the connecting frame.

[0011] Preferably, the forming mechanism includes a second connecting column, a forming column, a push rod, a connecting column, and a forming block. The second connecting column is connected to the right side of the slider, the forming column is slidably connected to the inner wall of the filling pipe, the push rod is fixedly connected to the right side of the forming column, the connecting column is fixedly connected to the left side of the forming column, and the forming block is fixedly connected to the end of the connecting column away from the forming column.

[0012] Preferably, a motor is fixedly installed on the left side of the conveyor frame, the output end of the motor is connected to a conveyor shaft, the two ends of the outer surface of the conveyor shaft are connected to pulleys, the surface of the pulleys is connected to a conveyor belt, the top of the conveyor belt is fixedly connected to a connecting column, and the top of the connecting column is fixedly connected to the bottom of the pipeline platform.

[0013] Preferably, a transmission box is fixedly installed on the top right side of the conveyor frame, a motor is fixedly installed on the left side of the transmission box, a transmission component is provided inside the transmission box, a transmission shaft is connected to one end of the transmission component, protruding particles are fixedly connected to the surface of the transmission shaft, a support frame is fixedly connected to the front of the transmission box, a filling box is connected to the outer surface of the support frame, a partition plate is fixedly connected inside the filling box, and a discharge nozzle is fixedly connected to the bottom of the filling box.

[0014] Preferably, the transmission component includes two meshing gears, the centers of which are connected to the transmission shaft, and the right side is connected to the output shaft of the motor via a coupling. A filling hopper is fixedly installed on the top of the filling box.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This explosion-proof material filling equipment fixes the filling pipe on a stabilizer, and then pushes the retainer to drive the slider to slide inside the chute. The position of the retainer is adjusted so that the bottom of the inlet is aligned with the filling port and the top of the inlet is aligned with the bottom of the outlet. In this way, the explosion-proof material can enter the filling pipe better during filling.

[0017] 2. In this explosion-proof material filling equipment, after the bottom end of the feed nozzle is aligned with the filling port, the push rod is pushed to drive the forming column into the interior of the filling pipe. The push is continued until the space between the forming column and the forming block is aligned with the bottom of the filling port. In this way, after the explosion-proof barrier material enters the interior of the filling pipe, it can be formed in the space between the forming column and the forming block, preventing it from flowing and becoming difficult to form after entering the interior of the filling pipe. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the conveyor frame structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the internal structure of the transmission box of this utility model;

[0021] Figure 4 This is a schematic diagram of the internal structure of the filling box of this utility model;

[0022] Figure 5 This is a schematic diagram of the bottom structure of the filling box of this utility model;

[0023] Figure 6 This is a schematic diagram of the overall structure of the pipeline platform of this utility model;

[0024] Figure 7 This is a schematic diagram of the bottom structure of the pipeline platform of this utility model;

[0025] Figure 8 This is a schematic diagram of the molding column structure of this utility model.

[0026] In the diagram: 1. Frame; 2. Conveyor frame; 201. Motor; 202. Conveyor shaft; 203. Pulley; 204. Conveyor belt; 205. Connecting column; 3. Transmission box; 301. Motor; 302. Transmission component; 303. Transmission shaft; 304. Filling box; 305. Support frame; 306. Divider plate; 307. Protruding particles; 308. Discharge nozzle; 4. Filling hopper; 5. Pipeline platform; 501. Stabilizer; 502. Filling pipe; 503. Filling port; 504. Retainer; 505. Feed nozzle; 506. Connecting frame; 507. Slide chute; 508. Sliding block; 509. Connecting column one; 510. Connecting column two; 511. Forming column; 512. Push rod; 513. Connecting column; 514. Forming block. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1: To address the issues of poor filling accuracy, inadequate pipe positioning, and potential displacement during the filling process in existing technologies, please refer to [link to relevant documentation]. Figures 1-8 This utility model provides a technical solution:

[0029] The equipment for filling explosive barrier materials includes a frame 1 and a conveyor frame 2 installed inside the frame 1. The conveyor frame 2 is provided with a pipe platform 5 inside. A positioning device is provided on the top of the pipe platform 5. The positioning device includes an adjustment mechanism. A stabilizing frame 501 is fixedly installed on the top of the pipe platform 5. A filling pipe 502 is provided on the top of the stabilizing frame 501. A filling port 503 is opened on the surface of the filling pipe 502.

[0030] The adjustment mechanism includes a retainer 504, a feed nozzle 505, a connecting frame 506, a chute 507, a slider 508, and a connecting post 509. The chute 507 is formed on the lower surface of the pipe platform 5. The slider 508 is slidably connected to the inside of the chute 507. The connecting post 509 is fixedly connected to the side of the slider 508. The connecting frame 506 is fixedly connected to the side of the slider 508. The retainer 504 is fixedly connected to the side of the connecting frame 506 away from the slider 508. The feed nozzle 505 is fixedly installed on the top of the retainer 504.

[0031] The upper surface of the retainer 504 has a through hole that communicates with the filling port 503. The bottom end of the feed nozzle 505 communicates with the through hole, and the top end of the feed nozzle 505 is funnel-shaped. The top of the stabilizer 501 is connected to the outer surface of the filling pipe 502 through an anti-slip block. There are two slide grooves 507, which are symmetrically distributed on the lower surface of the pipe platform 5. Both ends of the connecting column 509 are fixedly connected to the connecting frame 506.

[0032] A motor 201 is fixedly installed on the left side of the conveyor frame 2. The output end of the motor 201 is connected to a conveyor shaft 202. Pulleys 203 are connected to both ends of the outer surface of the conveyor shaft 202. A conveyor belt 204 is connected to the surface of the pulleys 203. A connecting column 205 is fixedly connected to the top of the conveyor belt 204. The top of the connecting column 205 is fixedly connected to the bottom of the pipe platform 5. The model of the motor 201 is Y132M-4.

[0033] After the filling pipe 5 is fixed, the motor 201 is started. The output shaft of the motor 201 drives the conveyor shaft 202 to rotate. The conveyor shaft 202 drives the pulley 203 to rotate. The pulley 203 drives the conveyor belt 204 to drive. The conveyor belt drives the pipe platform 5 to move through the connecting column 205, so that the feed nozzle 505 on the pipe platform 5 is close to the bottom of the discharge nozzle 308.

[0034] A transmission box 3 is fixedly installed on the top right side of the conveyor frame 2. A motor 301, model Y160M-4, is fixedly installed on the left side of the transmission box 3. A transmission component 302 is installed inside the transmission box 3. One end of the transmission component 302 is connected to a transmission shaft 303. Protruding particles 307 are fixedly connected to the surface of the transmission shaft 303. A support frame 305 is fixedly connected to the front of the transmission box 3. A filling box 304 is connected to the outer surface of the support frame 305. A partition plate 306 is fixedly connected inside the filling box 304. A discharge nozzle 308 is fixedly connected to the bottom of the filling box 304. The transmission component 302 includes two meshing gears. The center of the two gears is connected to the transmission shaft 303. The right side is connected to the output shaft of the motor 301 through a coupling. A filling hopper 4 is fixedly installed on the top of the filling box 304.

[0035] Example 2: During the filling process, the filling material with a certain degree of fluidity may flow inside the pipe, thereby affecting the state forming effect. Therefore, this application provides a forming mechanism inside the filling pipe 5. The forming mechanism includes a connecting column 2 510, a forming column 511, a push rod 512, a connecting column 513, and a forming block 514. The connecting column 2 510 is connected to the right side of the slider 508, and the connecting column 2 510 only contacts the slider 508. The forming column 511 is slidably connected to the inner wall of the filling pipe 502. The push rod 512 is fixedly connected to the right side of the forming column 511. The connecting column 513 is fixedly connected to the left side of the forming column 511. The forming block 514 is fixedly connected to the end of the connecting column 513 away from the forming column 511.

[0036] After the bottom end of the feed nozzle 505 is aligned with the filling port 503, the push rod 512 is pushed to drive the forming column 511 into the interior of the filling pipe 5. The push continues until the space between the forming column 511 and the forming block 514 is aligned with the bottom of the filling port 503. In this way, after the explosion-proof barrier material enters the interior of the filling pipe 5, it can be formed in the space between the forming column 511 and the forming block 514, preventing it from flowing and becoming difficult to form after entering the interior of the filling pipe 5.

[0037] Working principle: When filling the pipeline with explosion-proof barrier material, first fix the filling pipeline 5 on the stabilizer 501, then push the retainer 504 to drive the slider 508 to slide inside the groove 507. Adjust the position of the retainer 504 so that the bottom end of the inlet 505 is aligned with the filling port 503 and the top end of the inlet 505 is aligned with the bottom of the outlet 308. Then push the push rod 512 to drive the forming column 511 into the interior of the filling pipeline 5, and continue pushing until the forming column 511 and the forming material are aligned. The space between blocks 514 is aligned with the bottom of the filling port 503. The explosion-proof barrier material is filled into the filling hopper 4. The motor 301 is started. The output shaft of the motor 301 drives one gear in the transmission component 302. The other meshing gear rotates synchronously, driving the two transmission shafts 303 to rotate. Under the action of the gravity of the explosion-proof barrier material and the rotation of the transmission shafts 303, the explosion-proof barrier material will enter the discharge nozzle 308 and finally enter the feed nozzle 505, thus entering the filling pipe 5.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A barrier blast material loading apparatus comprising a frame (1) and a conveyor frame (2) mounted inside the frame (1), characterised in that: The inside of the conveying frame (2) is provided with a pipeline platform (5), the top of the pipeline platform (5) is provided with a positioning device, the positioning device comprises an adjusting mechanism and a shaping mechanism; The top of the pipeline platform (5) is fixedly provided with a stabilizing frame (501), the top of the stabilizing frame (501) is provided with a filling pipeline (502), and the surface of the filling pipeline (502) is provided with a filling port (503); The adjusting mechanism comprises a retaining frame (504), a feeding nozzle (505), a connecting frame (506), a sliding groove (507), a sliding block (508) and a connecting column (509), the sliding groove (507) is arranged on the lower surface of the pipeline platform (5), the sliding block (508) is slidably connected to the inside of the sliding groove (507), the connecting column (509) is fixedly connected to the side of the sliding block (508), the connecting frame (506) is fixedly connected to the side of the sliding block (508), the retaining frame (504) is fixedly connected to the side of the connecting frame (506) away from the sliding block (508), and the feeding nozzle (505) is fixedly arranged on the top of the retaining frame (504).

2. The barrier blast material loading apparatus of claim 1, wherein: A through hole in communication with the filling port (503) is arranged on the upper surface of the retaining frame (504), the bottom end of the feeding nozzle (505) is in communication with the through hole, the top end of the feeding nozzle (505) is funnel-shaped, and the top of the stabilizing frame (501) is connected to the outer surface of the filling pipeline (502) through an anti-skid block.

3. The barrier blast material loading apparatus of claim 1, wherein: The number of the sliding grooves (507) is two, and the two sliding grooves (507) are symmetrically arranged on the lower surface of the pipeline platform (5), and the two ends of the connecting column (509) are fixedly connected with the connecting frame (506).

4. The barrier blast material loading apparatus of claim 1, wherein: The shaping mechanism comprises a connecting column (510), a shaping column (511), a push rod (512), a connecting column (513) and a shaping block (514), the connecting column (510) is connected to the right side of the sliding block (508), the shaping column (511) is slidably connected to the inner wall of the filling pipeline (502), the push rod (512) is fixedly connected to the right side of the shaping column (511), the connecting column (513) is fixedly connected to the left side of the shaping column (511), and the shaping block (514) is fixedly connected to the end of the connecting column (513) away from the shaping column (511).

5. The barrier blast material loading apparatus of claim 1, wherein: A motor (201) is fixedly arranged on the left side of the conveying frame (2), an output end of the motor (201) is connected with a conveying shaft (202), both ends of the outer surface of the conveying shaft (202) are connected with a belt wheel (203), the surface of the belt wheel (203) is connected with a conveying belt (204), the top of the conveying belt (204) is fixedly connected with a connecting column (205), and the top end of the connecting column (205) is fixedly connected with the bottom of the pipeline platform (5).

6. The barrier blast material loading apparatus of claim 1, wherein: The top right side of the conveying frame (2) is fixedly installed with a transmission box (3), the left side of the transmission box (3) is fixedly installed with a motor (301), the inside of the transmission box (3) is provided with a transmission part (302), one end of the transmission part (302) is connected with a transmission shaft (303), the surface of the transmission shaft (303) is fixedly connected with a protruding particle (307), the front of the transmission box (3) is fixedly connected with a support frame (305), the outer surface of the support frame (305) is connected with a filling box (304), the inside of the filling box (304) is fixedly connected with a partition plate (306), the bottom of the filling box (304) is fixedly connected with a discharge nozzle (308).

7. The barrier blast material loading apparatus of claim 6, wherein: The transmission part (302) comprises two meshing gears, the centers of the two gears are connected with the transmission shaft (303), the right side is connected with the output shaft of the motor (301) through a shaft coupling, and the top of the filling box (304) is fixedly installed with a filling hopper (4).

Images