Soy sauce filling device capable of removing inverted bottles

The bottle-removal device solves the problem of soy sauce spillage and waste during the filling process, enabling smooth conveying and removal of soy sauce bottles, reducing wear, and improving filling efficiency.

CN223866342UActive Publication Date: 2026-02-03QINGDAO DENGTA FLAVOUR IND
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Patent Information

Application Number
CN202520576053.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-03
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

During the soy sauce bottling process, overturned soy sauce bottles on the conveyor belt cannot be filled, resulting in spillage and waste, and occupying the bottling station. Existing technologies cannot effectively solve this problem.

Method used

Design a soy sauce filling device with bottle rejection mechanism, including a main conveyor frame, a main conveyor belt, a filling machine, side plates, elastic plates, and a through-hole. Through the cooperation of limiting and elastic plates, tilted soy sauce bottles are rejected to prevent them from entering the filling machine. The device also incorporates a polytetrafluoroethylene sliding plate to reduce wear.

Benefits of technology

It effectively prevents soy sauce spillage and waste, reduces soy sauce bottle wear, enables smooth conveying and removal of soy sauce bottles, and improves filling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of soy sauce filling, in particular to a soy sauce filling device capable of removing inverted bottles. According to the technical scheme, the device comprises a main conveying frame and a filling machine, the main conveying frame is provided with a main conveying belt, the filling machine is fixedly installed on one side of the upper surface of the main conveying frame, and a first side plate and a second side plate are fixedly installed at the positions, close to the front surface and the rear surface, of the side, away from the filling machine, of the upper surface of the main conveying frame correspondingly; a groove is formed in the position, close to the lower surface, of the front surface of the first side plate, a plurality of elastic pieces are fixedly installed in the groove at equal intervals, and a penetrating opening is formed in the position, close to the lower surface, of the front surface of the second side plate. Before the soy sauce bottles are conveyed into the filling machine, the toppled soy sauce bottles on the conveying belt are removed, so that waste caused by scattering of soy sauce in the filling process is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of soy sauce filling technology, specifically a soy sauce filling device that uses bottle inversion and rejection. Background Technology

[0002] Soy sauce, also known as fermented soybean oil, is mainly made from soybeans or black beans, wheat or wheat bran, and salt through processes such as oil extraction and fermentation. After production, soy sauce needs to be bottled using a filling machine for transportation, sales, and storage.

[0003] Currently, during the process of conveying soy sauce bottles to the filling machine via a conveyor belt, overturned bottles cannot be filled, and they also occupy filling stations once inside the machine. As a result, soy sauce spills out because it cannot be filled into the bottles, leading to a significant waste. To address this, we propose a bottle-removal soy sauce filling device. Utility Model Content

[0004] The purpose of this invention is to provide a soy sauce filling device with a bottle-removal mechanism. This device removes tilted soy sauce bottles from the conveyor belt before they are conveyed into the filling machine, thus preventing spillage and waste during the filling process. It solves the problem that currently, when soy sauce bottles are conveyed to the filling machine via a conveyor belt, tilted bottles cannot be filled, and even after entering the machine, they occupy filling stations, causing soy sauce to spill and resulting in significant waste.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a soy sauce filling device for inverted bottle rejection, comprising a main conveyor frame and a filling machine. The main conveyor frame is equipped with a main conveyor belt. The filling machine is fixedly installed on one side of the upper surface of the main conveyor frame. A first side plate and a second side plate are fixedly installed on the side of the upper surface of the main conveyor frame away from the filling machine, near the front and rear surfaces, respectively. A groove is provided on the front surface of the first side plate near the lower surface. A plurality of elastic sheets are fixedly installed at equal intervals inside the groove. A through-hole is provided on the front surface of the second side plate near the lower surface.

[0006] Preferably, an active roller A and a driven roller A are rotatably installed on both sides inside the main conveyor frame, and the active roller A and the driven roller A are connected by a main conveyor belt. A rotating motor is fixedly installed on the rear surface of the main conveyor frame, and the end of the output shaft of the rotating motor is fixedly connected to the end of the active roller A near the rear surface of the main conveyor frame.

[0007] Preferably, an auxiliary conveyor frame is fixedly installed on the front surface of the main conveyor frame near the through-hole. An active roller B and a driven roller B are rotatably installed on both sides inside the auxiliary conveyor frame, and the active roller B and the driven roller B are connected by an auxiliary conveyor belt. The end of the active roller B is fixedly connected to the end of the active roller A.

[0008] Preferably, a support frame is fixedly installed on the lower surface of the main conveyor frame and the auxiliary conveyor frame.

[0009] Preferably, a polytetrafluoroethylene (PTFE) sliding plate is fixedly installed on the front surface of the first side plate and the rear surface of the second side plate near the upper surface.

[0010] Preferably, a cylinder is fixedly installed inside the filling machine, and a baffle is fixedly connected to the end of the cylinder output shaft.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. This utility model, by setting up a main conveyor frame, a main conveyor belt, a filling machine, a first side plate, a second side plate, a groove, an elastic sheet, and a through-hole, achieves the effect of removing tilted soy sauce bottles from the conveyor belt before they are conveyed into the filling machine, thus avoiding spillage and waste during the filling process. The soy sauce bottles are conveyed by the main conveyor belt and are limited by the first and second side plates. Before the soy sauce bottles are conveyed into the filling machine, when a soy sauce bottle tilts, the elastic sheet will cause the tilted soy sauce bottle to roll towards the through-hole. When the tilted soy sauce bottle rolls out of the through-hole, it is removed, thus preventing tilted soy sauce bottles from entering the filling machine and occupying the filling station.

[0013] 2. By setting a polytetrafluoroethylene (PTFE) sliding plate, this utility model achieves the effect of reducing the wear on the surface of the soy sauce bottle. The PTFE sliding plate has a very low coefficient of friction, which makes its surface very smooth. This makes the soy sauce bottle slide more smoothly on the surface of the PTFE sliding plate, reducing the wear on the surface of the soy sauce bottle, and also avoiding the wear of the first side plate and the second side plate.

[0014] 3. This utility model achieves the effect of facilitating the conveying of soy sauce bottles after rejection by setting up an auxiliary conveyor belt, an auxiliary conveyor frame, an active roller B, and a driven roller B. The active roller A drives the active roller B to rotate, thereby driving the auxiliary conveyor belt and the driven roller B to rotate. Soy sauce bottles falling from the through-hole land on the auxiliary conveyor belt and are then conveyed away. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a partial three-dimensional structural diagram of the first side plate of this utility model;

[0017] Figure 3 This is a partial three-dimensional structural diagram of the main conveyor frame of this utility model;

[0018] Figure 4 This is a schematic diagram of the main structure of this utility model.

[0019] Reference numerals: 1. Main conveyor frame; 2. Auxiliary conveyor frame; 3. Support frame; 4. Auxiliary conveyor belt; 5. Main conveyor belt; 6. Rotating motor; 7. First side plate; 8. Second side plate; 9. Through-hole; 10. Baffle; 11. Cylinder; 12. Filling machine; 13. Elastic sheet; 14. Groove; 15. PTFE sliding plate; 16. Driven roller A; 17. Driven roller B; 18. Driven roller B; 19. Driven roller A. Detailed Implementation

[0020] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0021] Example 1

[0022] like Figures 1-4 As shown, the present invention proposes a soy sauce filling device for inverting and removing bottles, including a main conveyor frame 1 and a filling machine 12. A main conveyor belt 5 is provided inside the main conveyor frame 1. A drive roller A19 and a driven roller A16 are rotatably installed on both sides inside the main conveyor frame 1, and the drive roller A19 and the driven roller A16 are connected by transmission through the main conveyor belt 5. A rotary motor 6 is fixedly installed on the rear surface of the main conveyor frame 1, and the end of the output shaft of the rotary motor 6 is fixedly connected to the end of the drive roller A19 near the rear surface of the main conveyor frame 1. The rotary motor 6 drives the drive roller A19 to rotate, thereby driving the main conveyor belt 5 to rotate, so as to convey the soy sauce bottles into the filling machine 12. The filling machine 12 is fixedly installed on one side of the upper surface of the main conveyor frame 1. A first side plate 7 and a second side plate 8 are fixedly installed on the side of the upper surface of the main conveyor frame 1 away from the filling machine 12, near the front and rear surfaces, respectively. The first side plate 7 and the second side plate 8 play a limiting role for the soy sauce bottles on the main conveyor belt 5.

[0023] Polytetrafluoroethylene (PTFE) sliding plates 15 are fixedly installed on the front surface of the first side plate 7 and the rear surface of the second side plate 8 near the upper surface. The PTFE sliding plates 15 have a very low coefficient of friction, which makes their surface very smooth. This makes the soy sauce bottles slide more smoothly on the surface of the PTFE sliding plates 15, reducing wear on the surface of the soy sauce bottles and also preventing wear on the first side plate 7 and the second side plate 8. A groove 14 is provided on the front surface of the first side plate 7 near the lower surface. Several elastic pieces 13 are fixedly installed at equal intervals inside the groove 14. A through-hole 9 is provided on the front surface of the second side plate 8 near the lower surface. A cylinder 11 is fixedly installed inside the filling machine 12. A baffle 10 is fixedly connected to the end of the output shaft of the cylinder 11. Before the soy sauce bottles on the main conveyor belt 5 enter the filling machine 12, the cylinder 11 drives the baffle 10 to descend and block the soy sauce bottles on the main conveyor belt 5, so that the soy sauce bottles on the main conveyor belt 5 are closely arranged.

[0024] In use, the soy sauce bottle is conveyed by the main conveyor belt 5 and is limited by the first side plate 7 and the second side plate 8. Before the soy sauce bottle is conveyed into the filling machine 12, when the soy sauce bottle is tilted, the elastic plate 13 will cause the tilted soy sauce bottle to roll towards the through hole 9. When the tilted soy sauce bottle rolls out of the through hole 9, the tilted soy sauce bottle is removed to prevent the tilted soy sauce bottle from entering the filling machine 12 and occupying the filling station.

[0025] Example 2

[0026] like Figure 1 , Figure 3 and Figure 4 As shown, the soy sauce filling device for bottle removal proposed in this utility model, compared with Embodiment 1, further includes an auxiliary conveyor frame 2 fixedly installed on the front surface of the main conveyor frame 1 near the through-hole 9. An active roller B18 and a driven roller B17 are rotatably installed on both sides inside the auxiliary conveyor frame 2, and the active roller B18 and the driven roller B17 are connected by an auxiliary conveyor belt 4. The outer diameter of the active roller B18 is smaller than the outer diameter of the active roller A19, so that the horizontal height of the auxiliary conveyor belt 4 is lower than that of the main conveyor belt 5, so that the soy sauce bottles falling from the through-hole 9 can fall onto the auxiliary conveyor belt 4. The ends of the active roller B18 and the active roller A19 are fixedly connected. A support frame 3 is fixedly installed on the lower surface of the main conveyor frame 1 and the auxiliary conveyor frame 2.

[0027] In this embodiment, the active roller A19 drives the active roller B18 to rotate, thereby driving the auxiliary conveyor belt 4 and the driven roller B17 to rotate. The soy sauce bottle falling through the through-hole 9 then lands on the auxiliary conveyor belt 4 and is then conveyed away.

[0028] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A soy sauce filling device with bottle-removal mechanism, comprising a main conveyor (1) and a filling machine (12), characterized in that: The main conveyor frame (1) is provided with a main conveyor belt (5). A filling machine (12) is fixedly installed on one side of the upper surface of the main conveyor frame (1). A first side plate (7) and a second side plate (8) are fixedly installed on the side of the upper surface of the main conveyor frame (1) away from the filling machine (12) near the front and rear surfaces, respectively. A groove (14) is provided on the front surface of the first side plate (7) near the lower surface. Several elastic pieces (13) are fixedly installed at equal intervals inside the groove (14). A through hole (9) is provided on the front surface of the second side plate (8) near the lower surface.

2. The soy sauce filling device with bottle inversion and rejection according to claim 1, characterized in that: The main conveyor frame (1) has a drive roller A (19) and a driven roller A (16) rotatably mounted on both sides inside, and the drive roller A (19) and the driven roller A (16) are connected by a main conveyor belt (5). A rotating motor (6) is fixedly mounted on the rear surface of the main conveyor frame (1), and the end of the output shaft of the rotating motor (6) is fixedly connected to one end of the drive roller A (19) near the rear surface of the main conveyor frame (1).

3. The soy sauce filling device for inverted bottle rejection according to claim 2, characterized in that: An auxiliary conveyor frame (2) is fixedly installed on the front surface of the main conveyor frame (1) near the through opening (9). An active roller B (18) and a driven roller B (17) are rotatably installed on both sides inside the auxiliary conveyor frame (2). The active roller B (18) and the driven roller B (17) are connected by an auxiliary conveyor belt (4). The end of the active roller B (18) is fixedly connected to the end of the active roller A (19).

4. The soy sauce filling device for inverted bottle rejection according to claim 3, characterized in that: Support frames (3) are fixedly installed on the lower surfaces of the main conveyor frame (1) and the auxiliary conveyor frame (2).

5. The soy sauce filling device for inverted bottle rejection according to claim 1, characterized in that: Polytetrafluoroethylene sliding plates (15) are fixedly installed on the front surface of the first side plate (7) and the rear surface of the second side plate (8) near the upper surface.

6. The soy sauce filling device for inverted bottle rejection according to claim 1, characterized in that: A cylinder (11) is fixedly installed inside the filling machine (12), and a baffle (10) is fixedly connected to the end of the output shaft of the cylinder (11).