Water treatment shock excitation chassis device
By designing a reciprocating and linkage mechanism, combined with a buffer mechanism, the reciprocating rotation of the vibrating cylinder is achieved, which solves the problem of poor wastewater separation effect of the vibrating cylinder in the existing technology and improves the quality of wastewater treatment.
Patent Information
- Application Number
- CN202422951689.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-12-02
AI Technical Summary
In existing water treatment equipment, the wastewater separation effect of the vibrating drum is poor, resulting in low treatment quality.
The design combines a reciprocating mechanism and a linkage mechanism. The drive motor drives the stabilizing shaft and the residual gear to rotate in opposite directions, thereby realizing the reciprocating rotation of the excitation cylinder. Combined with a buffer mechanism, the excitation intensity and separation effect are improved.
It improves the separation effect of wastewater in the vibrating cylinder and enhances the quality of wastewater treatment.
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Figure CN223866367U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of water treatment vibration technology, specifically relating to a water treatment vibration chassis device. Background Technology
[0002] Wastewater vibration treatment is simply a method that utilizes vibration technology to accelerate sludge sedimentation, thickening, and dewatering. This method introduces a vibration source into the sludge treatment process, disrupting the relatively stable state between sludge and water, thereby promoting sludge-water separation and accelerating the sedimentation, thickening, and dewatering processes. The basic principle of vibration treatment is to generate a vibrational force in the same direction as gravity or compression through a vibration device, acting on the sludge-water mixture to disrupt the stable state between the sludge and water, thus promoting sludge-water separation. This method is suitable for both natural sedimentation and thickening of sludge, as well as mechanical thickening and dewatering processes.
[0003] Problems with existing technology:
[0004] Currently, water treatment equipment using vibration isolation works by installing a vibration motor on the chassis to drive the water storage tank to generate a synchronous vibration effect, thus treating the wastewater or sewage in the vibrating tank. However, the chassis that generates the vibration can only produce a vibration effect. This single method of vibration transmission results in poor separation of the wastewater after it is vibrated in the vibrating tank, thereby reducing the quality of wastewater treatment. Utility Model Content
[0005] The purpose of this invention is to provide a water treatment vibration chassis device that can solve the above-mentioned technical problems.
[0006] The specific technical solution adopted by this utility model is as follows:
[0007] This utility model provides a water treatment vibration chassis device, including a bracket and a reciprocating mechanism mounted on the bracket. The two side plates on the bracket are respectively provided with fixing plates, and both fixing plates are connected to the linkage mechanism. The bracket is provided with a vibration cylinder, which is connected to the reciprocating mechanism through the linkage mechanism.
[0008] The reciprocating mechanism includes a support plate welded to the bottom surface of the bracket, a drive shaft rotatably mounted on the support plate, a first stabilizing plate detachably mounted on the support plate, the first stabilizing plate rotatably engaging with the upper side of the drive shaft, a reciprocating gear mounted on the drive shaft, the reciprocating gear meshing with two residual gears, two stabilizing shafts rotatably mounted on the first stabilizing plate, the lower sides of the two stabilizing shafts respectively connected to the output shafts of two drive motors mounted on the support plate, and the two stabilizing shafts respectively connected to the two residual gears;
[0009] The linkage mechanism includes an excitation plate, on which two sets of symmetrical micro vibration motors are provided. A plug-in plate is provided on the bottom surface of the excitation plate, and the plug-in plate is engaged with a plug-in groove formed on the upper surface of the transmission shaft.
[0010] In the above-mentioned water treatment vibration chassis device, during use, two drive motors drive two stabilizing shafts and two residual gears to rotate in opposite directions. This causes one residual gear to transmit rotational power to the reciprocating gear, while the other rotating residual gear transmits rotational power in the opposite direction to the reciprocating gear. This causes the transmission shaft and the vibration disc to rotate in a reciprocating state, and at the same time, it causes the vibration shaft and the vibration cylinder on the linkage mechanism to rotate in a synchronous reciprocating state. In this way, the vibration disc can generate a vibration effect on the vibration cylinder by relying on the vibration of the micro vibration motor, and at the same time, it can drive the vibration cylinder to rotate in a reciprocating manner, thereby improving the treatment effect of wastewater in the vibration cylinder.
[0011] Preferably, the excitation disk is detachably provided with an excitation shaft, the upper side of which is connected to the excitation cylinder. A buffer mechanism is provided on the excitation shaft. Mounting plates are detachably provided on the opposite sides of the two fixing plates. A second stabilizing plate is provided on the opposite sides of the two mounting plates. A groove is formed on the upper surface of the second stabilizing plate, and the groove is connected to the buffer mechanism.
[0012] Preferably, the buffer mechanism includes a balance plate rotatably mounted on the excitation shaft, the balance plate being sleeved and matched with the groove, and the bottom surface of the second stabilizing plate having a sleeve hole communicating with the groove, the excitation shaft being movably sleeved within the sleeve hole.
[0013] Preferably, buffer springs are provided on all four sides of the balance plate, and a bonding plate is movably fitted to the four sides of the groove. The bonding plate and the opposite sides of the balance plate are fixedly connected to the buffer springs.
[0014] Preferably, the bottom surface of the second stabilizing plate has two symmetrically arranged movable holes on both sides of the sleeve hole, and a locking slide is fitted inside the movable holes. The locking slide is arranged on the bottom surface of the balance plate.
[0015] Preferably, the width of the movable hole is set to three times the thickness of the card plate.
[0016] Preferably, the two drive motors are set to rotate in opposite directions, and the residual teeth on the two residual gears are set to alternately mesh with the teeth on the reciprocating gear.
[0017] The beneficial effects are:
[0018] 1. This utility model uses two drive motors on a reciprocating mechanism to drive two residual gears to rotate in opposite directions, which in turn drive the reciprocating gears to rotate back and forth, as well as the transmission shaft and the exciter disc to rotate back and forth. This also drives the exciter shaft and the exciter cylinder to rotate back and forth. In this way, the micro vibration motor on the exciter disc drives the exciter cylinder to vibrate, while the exciter cylinder rotates back and forth, thereby generating shear force on the wastewater inside the exciter cylinder. Combined with excitation, this can improve the separation effect of wastewater after excitation and improve the treatment quality of wastewater.
[0019] 2. This utility model, through the second stabilizing plate and buffer mechanism on the linkage mechanism, allows the buffer mechanism to provide movable support for the excitation shaft, thereby not affecting the transmission of the excitation effect of the excitation shaft to the excitation cylinder, improving the excitation intensity of the excitation cylinder, and improving the treatment effect of wastewater. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the reciprocating mechanism structure of this utility model;
[0022] Figure 3 This is a schematic diagram of the linkage mechanism structure of this utility model;
[0023] Figure 4 This is a top view schematic diagram of the linkage mechanism of this utility model;
[0024] Figure 5 This is an exploded structural diagram of the linkage mechanism of this utility model.
[0025] The attached diagram lists the components represented by each number as follows:
[0026] 1. Bracket; 2. Reciprocating mechanism; 201. Support plate; 202. Drive shaft; 203. Drive motor; 204. First stabilizing plate; 205. Stabilizing shaft; 206. Insertion slot; 207. Reciprocating gear; 208. Residual gear; 3. Linkage mechanism; 301. Vibration disc; 302. Insertion plate; 303. Miniature vibration motor; 304. Mounting plate; 305. Second stabilizing plate; 305a. Sleeve hole; 305b. Movable hole; 305c. Groove; 306. Vibration shaft; 307. Balance plate; 308. Buffer spring; 309. Adhesive plate; 310. Locking plate; 4. Fixing plate; 5. Vibration cylinder. Detailed Implementation
[0027] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.
[0028] like Figure 1-5 As shown, a water treatment vibration chassis device includes a support 1 and a reciprocating mechanism 2 mounted on the support 1. The two side plates on the support 1 are respectively provided with fixing plates 4. Both fixing plates 4 are connected to the linkage mechanism 3. The support 1 is provided with a vibration cylinder 5, which is connected to the reciprocating mechanism 2 through the linkage mechanism 3.
[0029] The reciprocating mechanism 2 includes a support plate 201 welded to the bottom surface of the bracket 1, a drive shaft 202 rotatably mounted on the support plate 201, a first stabilizing plate 204 detachably mounted on the support plate 201, the first stabilizing plate 204 rotatably engaging with the upper side of the drive shaft 202, a reciprocating gear 207 mounted on the drive shaft 202, the reciprocating gear 207 meshing with two residual gears 208, two stabilizing shafts 205 rotatably mounted on the first stabilizing plate 204, the lower sides of the two stabilizing shafts 205 respectively connected to the output shafts of two drive motors 203 mounted on the support plate 201, and the two stabilizing shafts 205 respectively connected to the two residual gears 208;
[0030] The linkage mechanism 3 includes an excitation plate 301, on which two sets of symmetrical micro vibration motors 303 are provided. A plug-in plate 302 is provided on the bottom surface of the excitation plate 301, and the plug-in plate 302 is plugged into the plug-in groove 206 formed on the upper surface of the transmission shaft 202.
[0031] As an optional implementation, an excitation shaft 306 is detachably mounted on the excitation plate 301. The upper side of the excitation shaft 306 is connected to the excitation cylinder 5. A buffer mechanism is provided on the excitation shaft 306. Mounting plates 304 are detachably mounted on opposite sides of the two fixing plates 4. A second stabilizing plate 305 is provided on opposite sides of the two mounting plates 304. A groove 305c is formed on the upper surface of the second stabilizing plate 305. The groove 305c is connected to the buffer mechanism. With this configuration, the mounting plates 304 can provide fixed support for the second stabilizing plate 305 and limit the range of motion of the buffer mechanism. This allows the excitation shaft 306 to use the buffer mechanism to cancel the vibration displacement during excitation transmission, thereby improving the transmission effect.
[0032] See attached document Figure 3 and attached Figure 4 The buffer mechanism includes a balance plate 307 rotatably mounted on the excitation shaft 306. The balance plate 307 is fitted and matched with the groove 305c. The bottom surface of the second stabilizing plate 305 is formed with a sleeve hole 305a that communicates with the groove 305c. The excitation shaft 306 is movably fitted in the sleeve hole 305a. This can limit the range of motion of the excitation shaft 306 and prevent the excitation shaft 306 from swinging too much, causing the excitation cylinder 5 to sway and affecting the excitation treatment effect.
[0033] Furthermore, buffer springs 308 are respectively provided on the four sides of the balance plate 307, and a bonding plate 309 is movably fitted on the four sides of the groove 305c. The opposite sides of the bonding plate 309 and the balance plate 307 are fixedly connected to the buffer springs 308. With this arrangement, when the excitation shaft 306 is displaced due to vibration, the buffer springs 308 can be used to elastically buffer and offset the displacement of the excitation shaft 306, thereby improving the excitation transmission strength of the excitation shaft 306.
[0034] See attached document Figure 5 The bottom surface of the second stabilizing plate 305 has two symmetrically arranged movable holes 305b on both sides of the sleeve hole 305a. A locking slide 310 is fitted inside the movable hole 305b, and the locking slide 310 is set on the bottom surface of the balance plate 307.
[0035] Furthermore, the width of the movable hole 305b is set to three times the thickness of the card plate 310, so that when the card plate 310 is displaced by the vibration of the excitation shaft 306, the movable hole 305b can provide room for movement.
[0036] Furthermore, the two drive motors 203 are set to rotate in opposite directions, and the residual teeth on the two residual gears 208 are set to alternately mesh with the teeth on the reciprocating gear 207. In this way, the opposite rotation of the two drive motors 203 can drive the two residual gears 208 to rotate in opposite directions. After one of the forward-rotating residual gears 208 meshes with the reciprocating gear 207, the other reverse-rotating residual gear 208 meshes with the reciprocating gear 207, thereby driving the transmission shaft 202 and the vibrating cylinder 5 to reciprocate.
[0037] With the above structure, during use, the two drive motors 203 drive the two stabilizing shafts 205 and the two residual gears 208 to rotate in opposite directions. This causes one residual gear 208 to transmit rotational power to the reciprocating gear 207, while the other residual gear 208, rotating in the opposite direction, transmits rotational power to the reciprocating gear 207 in the opposite direction. This causes the transmission shaft 202 and the vibrating disc 301 to reciprocate. At the same time, it causes the vibrating shaft 306 and the vibrating cylinder 5 on the linkage mechanism 3 to reciprocate synchronously. In this way, the vibrating disc 301 can vibrate with the micro vibration motor 303 while simultaneously vibrating the vibrating cylinder 5, and also cause the vibrating cylinder 5 to reciprocate, thereby improving the treatment effect of wastewater in the vibrating cylinder 5.
[0038] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.
Claims
1. A water treatment vibration chassis device, characterized in that: It includes a support (1) and a reciprocating mechanism (2) set on the support (1). The two side plates on the support (1) are respectively provided with fixing plates (4). Both fixing plates (4) are connected to the linkage mechanism (3). The support (1) is provided with an excitation cylinder (5). The excitation cylinder (5) is connected to the reciprocating mechanism (2) through the linkage mechanism (3). The reciprocating mechanism (2) includes a support plate (201) welded to the bottom surface of the bracket (1), a drive shaft (202) rotatably mounted on the support plate (201), a first stabilizing plate (204) detachably mounted on the support plate (201), the first stabilizing plate (204) rotatably engaging with the upper side of the drive shaft (202), a reciprocating gear (207) mounted on the drive shaft (202), the reciprocating gear (207) meshing with two residual gears (208), two stabilizing shafts (205) rotatably mounted on the first stabilizing plate (204), the lower sides of the two stabilizing shafts (205) respectively connected to the output shafts of two drive motors (203) mounted on the support plate (201), and the two stabilizing shafts (205) respectively connected to the two residual gears (208); The linkage mechanism (3) includes an excitation plate (301), on which two sets of symmetrical micro vibration motors (303) are provided. The bottom surface of the excitation plate (301) is provided with a plug plate (302), which is plugged into a plug groove (206) formed on the upper surface of the transmission shaft (202).
2. The water treatment vibration chassis device according to claim 1, characterized in that: The excitation disk (301) is detachably provided with an excitation shaft (306), the upper side of which is connected to the excitation cylinder (5). The excitation shaft (306) is provided with a buffer mechanism. The two fixed plates (4) are respectively detachably provided with mounting plates (304) on opposite sides. The two mounting plates (304) are provided with second stabilizing plates (305) on opposite sides. The upper surface of the second stabilizing plate (305) is formed with a groove (305c), which is connected to the buffer mechanism.
3. The water treatment vibration chassis device according to claim 2, characterized in that: The buffer mechanism includes a balance plate (307) rotatably mounted on the excitation shaft (306), the balance plate (307) being fitted and matched with the groove (305c), and the bottom surface of the second stabilizing plate (305) having a sleeve hole (305a) communicating with the groove (305c), and the excitation shaft (306) being movably fitted in the sleeve hole (305a).
4. The water treatment vibration chassis device according to claim 3, characterized in that: The balance plate (307) is provided with buffer springs (308) on its four sides respectively. The groove (305c) is provided with a bonding plate (309) that is movably fitted to its four sides. The bonding plate (309) and the opposite sides of the balance plate (307) are fixedly connected to the buffer springs (308).
5. The water treatment vibration chassis device according to claim 4, characterized in that: The bottom surface of the second stabilizing plate (305) has two symmetrically arranged movable holes (305b) on both sides of the sleeve hole (305a). A locking plate (310) is fitted inside the movable hole (305b), and the locking plate (310) is arranged on the bottom surface of the balance plate (307).
6. The water treatment vibration chassis device according to claim 5, characterized in that: The width of the movable hole (305b) is set to three times the thickness of the card plate (310).
7. The water treatment vibration chassis device according to claim 1, characterized in that: The two drive motors (203) are set to rotate in opposite directions, and the residual teeth on the two residual gears (208) are set to mesh with the teeth on the reciprocating gear (207) in an alternating meshing state.