Molten glass bubble eliminating device for kiln

Abstract

The molten glass bubble eliminating device comprises a storage tank, a liquid storage tank and a defoaming mechanism, a pump machine is installed on the outer side of the storage tank, the water pumping end of the pump machine is located in the storage tank, the water outlet end of the pump machine is fixedly connected with a first pipeline, one side of the liquid storage tank is communicated with a second pipeline, and the other side of the liquid storage tank is communicated with the defoaming mechanism. The second pipeline is communicated with the first pipeline. According to the defoaming device, prepared defoaming liquid is also stored in the storage tanks, the defoaming liquid can be pumped into the liquid storage tanks from the inside of the storage tanks through the first pipeline and the second pipeline by starting the pump machine, the liquid storage tanks are alternately used, then the defoaming liquid is fed into the defoaming gun through the sixth pipeline, and the defoaming effect is achieved. Meanwhile, compressed air is injected into the defoaming gun through the second air compressor, defoaming liquid in the defoaming gun is atomized and sprayed into the kiln, bubbles on molten glass are eliminated, the probability that the bubbles remain in a glass finished product is reduced, and it is ensured that the attractiveness and performance of the glass finished product are not affected.

Description

TECHNICAL FIELD

[0001] The utility model belongs to glass production and processing technical field especially relates to the glass liquid bubble elimination device for kiln. BACKGROUND

[0002] Glass products are everywhere in daily life, glass products are generally with quartz sand, limestone, soda ash and other raw materials in the kiln to make its temperature rise to 1300 to 1700 degrees Celsius high temperature under the melting, form uniform glass liquid, then the glass liquid is made into various glass products through forming and other methods.

[0003] In the production process of glass, raw materials will have complex physical and chemical reactions under the high temperature environment in the kiln, the molten glass liquid will form bubbles, these bubbles are mixed in the glass liquid, finally float on the liquid surface, finally lead to glass products have bubbles, this will seriously affect the appearance and performance of glass products. INNOVATION CONTENT

[0004] The utility model discloses in view of prior art's problem, proposes the following technical scheme:

[0005] The glass liquid bubble elimination device for kiln, including storage tank, liquid storage tank and defoaming mechanism, the outside of storage tank is installed with pump machine, and the water pumping end of pump machine is located in the inside of storage tank, and the water outlet end is fixedly connected with pipeline no.

[0006] As the preferred of above technical scheme, the pipeline no. Five is installed with stop valve four and remote control switch no. One, and the pipeline no. Six is installed with stop valve five and remote control switch no. Two.

[0007] As the preferred of above technical scheme, the liquid storage tank is installed with pipeline no. Four, one end of pipeline no. Four is connected with air compressor no. One, and pipeline no. Four is installed with pressure gauge and stop valve no. Three, and the pressure gauge is located between liquid storage tank and stop valve no. Three.

[0008] As the preferred of above technical scheme, the inside of liquid storage tank is installed with liquid level meter, and the outer wall is installed with exhaust member, and pipeline no. Two is installed with stop valve no. One.

[0009] As the preferred of above technical scheme, the exhaust member includes pipeline no. Three, and pipeline no. Three is communicated with liquid storage tank and is installed with stop valve no. Two.

[0010] The utility model has the advantages of:

[0011] 1. The utility model discloses a storage tank, pump machine, pipeline one, pipeline two, liquid storage tank, pipeline three, cut -off valve no. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 The structure diagram of the glass liquid bubble eliminating device for the kiln in the embodiment is shown.

[0013] Figure 2 The structure diagram of the liquid storage tank and the defoaming mechanism in the embodiment is shown.

[0014] Figure 3 The structure diagram of the defoaming mechanism in the embodiment is shown.

[0015] BRIEF DESCRIPTION OF DRAWINGS

[0016] 10, storage tank, 11, pump machine, 12, pipeline one, 20, liquid storage tank, 21, pipeline two, 22, cut -off valve no. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical scheme and advantages of the utility model embodiment more clear, the utility model technical scheme will be described clearly and completely below in combination with the embodiment.

[0018] There are many methods to reduce and lower the bubbles in the glass liquid, and the following are the traditional common methods.

[0019] 1. Bubbling: use metal pipe or ceramic pipe to blow out the big bubbles at the bottom of the glass melting pool, and these big bubbles can take away or eliminate the small bubbles in the floating process.

[0020] 2. Stirring: adopt mechanical stirring in the glass melting process to help to eliminate the bubbles.

[0021] 3. Add clarifying agent: such as antimony trioxide, to help to eliminate the bubbles.

[0022] 4. Control the production process: reduce the generation of secondary bubbles, that is, avoid the re-precipitation of bubbles when the temperature decreases.

[0023] 5. Adjust the glass composition: reduce the viscosity of the glass melt, which helps to expel the bubbles.

[0024] 6. Extend the glass homogenization time: control the time to avoid the severe volatilization of alkaline substances in the glass melt, which leads to an increase in the viscosity of the glass.

[0025] 7. Select the appropriate state of the raw materials: for example, the particle size, too fine refractory powder is easy to produce a large number of small bubbles, and too large particle size will cause melting difficulties.

[0026] 8. Control the raw materials: avoid using raw materials containing hydrogen silicone oil to prevent the reaction with the substances in the raw materials to produce gas.

[0027] 9. Control the curing reaction of the sealant: avoid the rapid curing of the sealant, which leads to the inability to expel small molecules and the generation of bubbles.

[0028] 10. Control the temperature difference and air pressure changes: prevent external moisture from entering the glass, which leads to the generation of bubbles.

[0029] EMBODIMENT

[0030] As shown in Figure 1 , Figure 2 and Figure 3 , a glass melt bubble elimination device for a kiln includes a storage tank 10, a liquid storage tank 20, and a defoaming mechanism 30. A pump 11 is installed on the outside of the storage tank 10, with the water suction end inside the storage tank 10 and the water outlet end fixedly connected to a pipeline 1 2. The liquid storage tank 20 is connected to a pipeline 2 1 on one side, and the pipeline 2 1 is connected to the pipeline 1 2. The defoaming mechanism 30 includes an air compressor 2 31 and a defoaming gun 32, with a pipeline 5 33 connected between the air compressor 2 31 and the defoaming gun 32. The barrel of the pipeline 5 33 penetrates through one side of the kiln, and the liquid storage tank 20 is connected to the defoaming gun 32 by a pipeline 6 36.

[0031] Specifically, the prepared defoaming liquid is stored in the inside of the storage tank 10, and the pump 1 1 is started to pump the defoaming liquid from the inside of the storage tank 10 into the inside of the liquid storage tank 20 through the pipeline 1 2 and the pipeline 2 1. The liquid storage tank 20 is provided with at least two to enable rotation and alternating use. Then the defoaming liquid is sent into the inside of the defoaming gun 32 through the pipeline 6 36, and at the same time the air compressor 2 31 injects compressed air into the defoaming gun 32, so that the defoaming liquid in the defoaming gun 32 is atomized and sprayed into the kiln to eliminate the bubbles on the glass melt, reduce the probability of retaining bubbles in the glass finished product, and ensure that the appearance and performance of the glass finished product are not affected.

[0032] As shown in Figure 2 andFigure 3 As shown, pipe 5 33 is equipped with shut-off valve 4 34 and remote control switch 1 35, and pipe 6 36 is equipped with shut-off valve 5 37 and remote control switch 2 38.

[0033] Specifically, the compressed air generated by the air compressor 31 can be controlled to be injected into the defoaming gun 32 by the shut-off valve 34 and the remote control switch 35.

[0034] like Figure 2 As shown, the liquid storage tank 20 is equipped with a pipe 28. The end of the pipe 28 away from the liquid storage tank 20 is connected to an air compressor 27. The pipe 28 is also equipped with a pressure gauge 25 and a shut-off valve 29. The pressure gauge 25 is located between the liquid storage tank 20 and the shut-off valve 29.

[0035] Specifically, the defoaming liquid inside the storage tank 20 is injected into the defoaming gun 32 by the compressed air of the air compressor 27, while the pressure gauge 25 can monitor the pressure inside the storage tank 20.

[0036] like Figure 1 and Figure 2 As shown, a level gauge 26 is installed inside the liquid storage tank 20, an exhaust device is installed on the outer wall, and a shut-off valve 22 is installed on the pipeline 21.

[0037] Specifically, the level gauge 26 can monitor the specific level of the defoaming liquid inside the storage tank 20, and the shut-off valve 22 can control whether the defoaming liquid located inside the storage tank 10 is injected into the storage tank 20.

[0038] like Figure 1 , Figure 2 and Figure 3 As shown, the exhaust component includes pipe 23, which is connected to the liquid storage tank 20 and is equipped with shut-off valve 24.

[0039] Specifically, during the process of injecting defoaming liquid into the storage tank 20, the air pressure inside the storage tank 20 will be discharged through pipe 23 to ensure the air pressure balance inside the storage tank 20.

[0040] Working principle: First, the prepared defoaming solution is stored in storage tank 10;

[0041] Close the shut-off valve 22 and shut-off valve 24 of one storage tank 20, and open the shut-off valve 22 and shut-off valve 24 of the other storage tank 20. Use pump 11 to inject defoaming liquid into the storage tank 20 with the valves open. During the injection of defoaming liquid, the air in the storage tank 20 can be vented to the outside through pipe 3 23. When the storage tank 20 is full of defoaming liquid, close the shut-off valve 22 and shut-off valve 24 of the storage tank 20, and open the shut-off valve 22 and shut-off valve 24 of the storage tank 20 that has not been filled with defoaming liquid. Fill the storage tank 20 with defoaming liquid in the same way. The two storage tanks 20 are kept in standby and can be used alternately to maintain uninterrupted use. The storage tanks are placed in a fire-free, cool, and ventilated room, away from kilns and heat sources.

[0042] High-pressure compressed air of not less than 6 Bar is injected into the liquid storage tank 20 through the pipe 28 via the air compressor 27. The defoaming liquid enters the defoaming gun 32 through the outlet pipe 36. At the same time, compressed air can be injected into the defoaming gun 32 through the air compressor 31, so that the defoaming liquid in the defoaming gun 32 is atomized and sprayed into the kiln.

[0043] When the bubbles floating on the surface of the molten glass inside the furnace are covered by the sprayed defoamer, the bubbles will burst and disappear (details of the process are provided in the appendix). Figure 2 To attach Figure 3 transition).

[0044] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A glass melt bubble elimination device for use in a kiln, characterized in that, The system includes a storage tank (10), a liquid storage tank (20), and a defoaming mechanism (30). A pump (11) is installed on the outside of the storage tank (10). The pump (11) has its pumping end inside the storage tank (10) and its outlet end is fixedly connected to a pipe (12). A pipe (21) is connected to one side of the liquid storage tank (20). The pipe (21) is connected to the pipe (12). The defoaming mechanism (30) includes an air compressor (31) and a defoaming gun (32). A pipe (33) is connected between the air compressor (31) and the defoaming gun (32). The nozzle of the pipe (33) penetrates one side of the kiln. A pipe (36) is connected between the liquid storage tank (20) and the defoaming gun (32).

2. The glass melt bubble elimination device for a kiln according to claim 1, characterized in that, Pipeline 5 (33) is equipped with shut-off valve 4 (34) and remote control switch 1 (35), and pipe 6 (36) is equipped with shut-off valve 5 (37) and remote control switch 2 (38).

3. The glass melt bubble elimination device for a kiln according to claim 1, characterized in that, The liquid storage tank (20) is equipped with a pipe four (28), and an air compressor one (27) is connected to one end of the pipe four (28) away from the liquid storage tank (20). The pipe four (28) is also equipped with a pressure gauge (25) and a shut-off valve three (29), and the pressure gauge (25) is located between the liquid storage tank (20) and the shut-off valve three (29).

4. The glass melt bubble elimination device for a kiln according to claim 1, characterized in that, The liquid storage tank (20) is equipped with a level gauge (26) inside and an exhaust device on the outer wall. The second pipe (21) is equipped with a shut-off valve (22).

5. The glass melt bubble elimination device for a kiln according to claim 4, characterized in that, The exhaust system includes a pipe three (23), which is connected to the liquid storage tank (20) and is equipped with a shut-off valve two (24).

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