Hanging lifting appliance for machining electric vehicle accessories
By designing a suspension hanger consisting of an electric telescopic rod, a sliding ball, and a stirring rod, the problems of shaking and pore coverage in electric vehicle parts during electrophoresis were solved, achieving electrophoretic uniformity and paint film integrity, and improving the corrosion resistance and processing quality of electric vehicle parts.
Patent Information
- Application Number
- CN202520113994.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Existing suspension hangers used for processing electric vehicle parts suffer from severe shaking during electrophoresis, leading to uneven electrophoresis and the inability to form a paint film due to tiny pores.
A suspension device comprising an electric telescopic rod, a sliding ball, a hydraulic rod, and a stirring rod was designed to ensure the stability of electric vehicle components and uniform coverage of the electrophoretic solution by precisely controlling and slowly agitating the electrophoretic solution.
It effectively prevents electric vehicle parts from shaking during the electrophoresis process, ensuring the uniformity of electrophoresis and the integrity of the paint film, thereby improving the corrosion resistance and processing quality of electric vehicle parts.
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Figure CN223866787U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to electric vehicle processing technical field, more specifically, especially, it is related to a kind of electric vehicle accessory processing is suspended lifting appliance. BACKGROUND
[0002] Electrophoresis is an important surface treatment technology, with unique function and principle, and application range is very wide;It is mainly used to coat a layer of uniform and good corrosion resistance on the surface of metal or other materials;Its basic principle is to promote the migration of pigment, resin and other particles suspended in electrophoretic fluid in a specific direction, and finally deposited on the substrate surface as one of the electrodes;The advantage of this technology is very significant, on the one hand, the coating efficiency is high, and the coating process of material surface can be completed in relatively short time;On the other hand, the formed film shows excellent performance, with good protection, wear resistance and many other advantages;Therefore, electrophoresis processing technology is widely used in automobile, household appliances, hardware and other fields;In the field of electric vehicle accessory processing, electrophoresis processing is also indispensable;As we all know, electric vehicles often encounter rain and other situations in actual use, in order to effectively enhance the corrosion resistance of electric vehicle accessories, electrophoresis processing in its processing process has become a necessary means;The usual way is to put the electric vehicle accessories into the electrophoretic tank by lifting to carry out corresponding processing operation, and this process naturally cannot do without special suspension lifting appliance;However, the existing suspension lifting appliance for electric vehicle accessory processing has many problems to be solved;Part of the lifting appliance shakes seriously when lifting accessories for electrophoresis processing, which can easily cause uneven electrophoresis of accessories during processing, resulting in various defects of the film formed on the surface of electric vehicle accessories, affecting the appearance and quality of accessories;In addition, there are small gaps such as holes on the surface of some electric vehicle accessories, due to the influence of liquid surface tension, electrophoretic fluid is difficult to enter these small gaps, eventually causing these parts to form no film, which undoubtedly has negative effect on the corrosion resistance of electric vehicle accessories as a whole, and is not conducive to the improvement of product quality and subsequent normal use. CONTENT OF THE UTILITY MODEL
[0003] In order to solve the above technical problems, the utility model provides a kind of electric vehicle accessory processing is suspended lifting appliance, to solve the problem of existing equipment electrophoresis processing shaking and micro aperture electrophoretic fluid unable to immerse and produce coating.
[0004] The utility model discloses a kind of electric vehicle accessory processing is suspended lifting appliance, by following specific technical means is achieved:
[0005] The utility model provides an electric vehicle accessory processing is hung with a suspension lifting appliance, including: electrophoresis pool, the left side of electrophoresis pool is provided with collection groove, and the lower side of collection groove left end is equipped with support piece, and the bottom of collection groove inside presents the form of left high right low, and the top of electrophoresis pool is provided with multifunctional roof, and the four corners of multifunctional roof all are installed with support rod, and the downside of multifunctional roof is equipped with sliding slot, and the inside of sliding slot is provided with sliding rod, and the lower side of sliding rod is equipped with first electric telescopic rod, and when first electric telescopic rod stretches, the end can extend to the inside of electrophoresis pool, and when first electric telescopic rod contracts, the end is higher than the upper surface of electrophoresis pool, and the number of each group first electric telescopic rod is five, and the five first electric telescopic rods are connected with each other through connecting rod on the top.
[0006] Further, the lower end of the first electric telescopic rod is provided with two groups of second electric telescopic rods, the telescopic cylinders of the two groups of second electric telescopic rods are connected with each other, the outer ends of the two groups of second electric telescopic rods are both connected with a circular rod vertically downward, and the inner sides of the lower ends of the circular rods are both provided with a micro electric telescopic rod.
[0007] Further, the upper sides of the sliding rods are both provided with sliding spherical balls, the sliding slot presents an inverted "convex" structure, the sliding spherical balls are arranged in the relatively wide gaps above the sliding slot, the sliding rods pass through the relatively narrow gaps below the sliding slot, the inner walls of the sliding slot in contact with the sliding spherical balls above the relatively wide gaps are all provided with spherical cavities, and an auxiliary spherical ball is arranged in each spherical cavity.
[0008] Further, the front left end of the lower side of the multifunctional roof is provided with a first hydraulic rod, a second electric telescopic rod is arranged on the uppermost section of the first hydraulic rod vertically, a clamping arc rod is arranged on each second electric telescopic rod, the clamping arc rods are crossed on the sliding rod, the front right end of the inside of the multifunctional roof is provided with two groups of second hydraulic rods, and the ends of the two groups of second hydraulic rods are all supported on the sliding spherical balls.
[0009] Further, the bottom of the electrophoresis pool is provided with two groups of slow-speed rotating motors, the upper sides of each group of slow-speed rotating motors are both provided with driving shafts, the upper sides of the driving shafts are connected with stirring rods, the stirring rods present a cross shape, and the stirring rods are located below the inside of the electrophoresis pool.
[0010] Compared with the prior art, the utility model has the following beneficial effects:
[0011] 1. The utility model discloses a micro electric telescopic rod is set up, through the accurate control of the extension degree of second electric telescopic rod, can make the round bar smoothly card into the mounting hole of electric vehicle accessories, on this basis, ensure that the one side of electric vehicle accessories needs to be placed upwards to carry out electrophoresis processing, then control the micro electric telescopic rod again and let it can stop electric vehicle accessories, in this way, can effectively prevent the electric vehicle accessories from shaking in the process of electrophoresis processing, and then guarantee the smooth progress of electrophoresis processing, improve the processing quality, reduce the problems such as uneven electrophoresis, lacquer film flaw and the like caused by shaking.
[0012] 2. The utility model discloses a auxiliary ball is set up, be very favorable to the smooth sliding of sliding ball in sliding groove, through reasonable structure arrangement and the cooperation between each component, reduce the obstruction that can be encountered in the sliding process, make the sliding ball can move freely in the range defined by sliding groove, thereby better play its corresponding function, guarantee the stable operation of whole device and the convenience of operation.
[0013] 3. The utility model discloses a first hydraulic rod and second hydraulic rod are set up, through the external force of exerting and promoting first electric telescopic rod, because it has specific association between electric vehicle accessories, first electric telescopic rod generates displacement simultaneously, also drives electric vehicle accessories to carry out displacement together, such operation helps to change the position of electric vehicle accessories flexibly according to actual conditions, makes it can better adapt to the process requirement of electrophoresis processing, guarantees the orderly and efficient development of whole production and processing link.
[0014] 4. The utility model discloses a stirring rod is set up, and the stirring rod rotates at slow speed, and in its rotating process, will drive electrophoretic fluid to also slowly shake up, and this slow shaking has important effect, can promote electrophoretic fluid to enter the small gap such as hole on the surface of electric vehicle accessories more smoothly, and then makes these parts also can form lacquer film, in this way, effectively perfect the effect of electrophoresis processing, improve the quality of whole electrophoresis processing link, let the electric vehicle accessories produced finally on quality more have the guarantee, and its corrosion -resistant etc. Performance can also be better enhanced. ACCURACY
[0015] Figure 1 It is the overall structure schematic diagram of the utility model.
[0016] Figure 2 It is the first electric telescopic rod connecting structure schematic diagram of the utility model.
[0017] Figure 3 It is the multifunctional top plate downward structure schematic diagram of the utility model.
[0018] Figure 4This is a schematic diagram of the cross-sectional structure of the multifunctional top plate of this utility model.
[0019] Figure 5 This is a cross-sectional structural diagram of the present invention.
[0020] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0021] 1. Electric swimming pool;
[0022] 2. Collection tank; 201. Support component;
[0023] 3. Multifunctional roof panel; 301. Support rod;
[0024] 4. First electric telescopic pole;
[0025] 5. Second electric telescopic pole;
[0026] 6. Miniature electric telescopic pole;
[0027] 7. Sliding sphere; 701. Sliding rod;
[0028] 8. Connecting rod;
[0029] 9. First hydraulic rod;
[0030] 10. Third electric telescopic pole;
[0031] 11. Positioning arc rod;
[0032] 12. Sliding groove;
[0033] 13. Second hydraulic rod;
[0034] 14. Auxiliary sphere;
[0035] 15. Slow-speed rotary motor; 1501. Drive shaft;
[0036] 16. Stirring rod. Detailed Implementation
[0037] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0038] Example:
[0039] As attached Figure 1 To be continued Figure 5 As shown:
[0040] This utility model provides a suspension hanger for processing electric vehicle parts, including: an electric pool 1; a collection trough 2 is provided on the left side of the electric pool 1, and a support member 201 is provided below the left end of the collection trough 2. The bottom surface inside the collection trough 2 is shaped with the left side higher than the right side. A multi-functional top plate 3 is provided above the electric pool 1. Support rods 301 are installed at the four corners of the multi-functional top plate 3. A sliding groove 12 is opened on the lower side of the multi-functional top plate 3. A sliding rod 701 is provided inside the sliding groove 12. A first electric telescopic rod 4 is provided below the sliding rod 701. When the first electric telescopic rod 4 is extended, its end can extend into the interior of the electric pool 1. When the first electric telescopic rod 4 is retracted, its end is higher than the upper surface of the electric pool 1. There are five first electric telescopic rods 4 in each group. These five first electric telescopic rods 4 are connected to each other above by a connecting rod 8.
[0041] Among them, such as Figure 2 As shown, the lower end of the first electric telescopic rod 4 is provided with two sets of second electric telescopic rods 5. The telescopic cylinder ends of the two sets of second electric telescopic rods 5 are connected to each other. The outer ends of the two sets of second electric telescopic rods 5 are vertically connected to a round rod. Each of the inner sides of the lower end of the round rod is provided with a miniature electric telescopic rod 6, which can effectively prevent the electric vehicle parts from shaking during electrophoresis processing.
[0042] Among them, such as Figure 4 and Figure 5 As shown, a sliding ball 7 is provided above the sliding rod 701. The sliding groove 12 has an inverted "convex" structure. The sliding ball 7 is placed in a relatively wide gap above the sliding groove 12. The sliding rod 701 passes through a narrower gap below the sliding groove 12. In the wider gap above the sliding groove 12, a spherical cavity is provided on the inner wall of the sliding groove 12 that contacts the sliding ball 7. An auxiliary ball 14 is installed in each spherical cavity. The auxiliary ball 14 can rotate freely in multiple angles and directions within the spherical cavity, which facilitates the smooth sliding of the sliding ball 7 within the sliding groove 12.
[0043] Among them, such as Figure 3 and Figure 4 As shown, a first hydraulic rod 9 is provided on the front left end of the lower side of the multi-functional top plate 3. Two sets of third electric telescopic rods 10 are vertically provided on the last section of the first hydraulic rod 9. Each set of third electric telescopic rods 10 is provided with a locking arc rod 11, which is forked on the sliding rod 701. Two sets of second hydraulic rods 13 are provided on the front right end inside the multi-functional top plate 3. The ends of the two sets of second hydraulic rods 13 are abutted on the sliding ball 7, pushing the first electric telescopic rod 4, i.e., the electric vehicle parts, to move.
[0044] Among them, such as Figure 5As shown, the bottom of the multi-electrophoretic pool 1 is equipped with two sets of slow-speed rotating motors 15. Each set of slow-speed rotating motors 15 is equipped with a drive shaft 1501 above it. The drive shaft 1501 is connected to a stirring rod 16. The stirring rod 16 is cross-shaped and located in the lower area inside the electrophoretic pool 1. This facilitates the electrophoretic liquid to enter the small gaps such as holes on the surface of electric vehicle parts to form a paint film, improve the electrophoretic processing effect, and enhance product quality.
[0045] The specific usage and function of this embodiment are as follows:
[0046] In this invention, when the slow-speed rotating motor 15 is turned on, the electrophoresis solution begins to sway slightly. The initial position of each group of first electric telescopic rods 4 is inside the sliding groove 12 on the left side of the front of the device. The extension and retraction of the second electric telescopic rod 5 is controlled, and the round rod is inserted into the mounting hole of the electric vehicle part, ensuring that the side of the electric vehicle part to be electrophoretically processed is facing upwards. The micro electric telescopic rod 6 is extended to fix the electric vehicle part. The third electric telescopic rod 10 on the first hydraulic rod 9 on the front of the multi-functional top plate 3 is extended, and the locking arc rod 11 is forked onto the sliding rod 701. The first hydraulic rod 9 on the front of the multi-functional top plate 3 is extended, and the electric vehicle part is moved to the front right side of the device. The second hydraulic rod 13 on the front of the multi-functional top plate 3 is extended to push the electric vehicle part to the middle position of the multi-functional top plate 3. The first electric telescopic rod 4 is extended, and the electric vehicle part is immersed in the electrophoresis solution. The first hydraulic rod 9 on the front of the multi-functional top plate 3 continues to extend. The electric vehicle parts are slowly moved towards the rear of the electrophoresis pool 1 in the electrophoresis solution. Under the action of the sloshing of the electrophoresis solution and the movement of the electric vehicle parts, the tiny gaps on the surface of the electric vehicle parts are also immersed in the electrophoresis solution. The electric vehicle parts are moved to the rear right side of the device. After the electrophoresis processing is completed, the first electric telescopic rod 4 is retracted, the first hydraulic rod 9 on the rear side of the multi-functional top plate 3 is extended, and the third electric telescopic rod 10 on the first hydraulic rod 9 on the rear side of the multi-functional top plate 3 is extended. The locking arc rod 11 is forked on the sliding rod 701, and the first hydraulic rod 9 on the rear side of the multi-functional top plate 3 is retracted. The electric vehicle parts are moved to the rear left side of the device. The dripping electrophoresis solution flows into the electrophoresis pool 1 along the collection tank 2. The operator moves the electrophoretically processed electric vehicle parts into the drying oven for drying. The second hydraulic rod 13 on the rear side of the multi-functional top plate 3 is pushed forward to the starting position. The work is repeated as described above.
[0047] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.
Claims
1. A suspension hanger for processing electric vehicle parts, comprising: An electric swimming pool (1) is characterized in that: a collection trough (2) is provided on the left side of the electric swimming pool (1), a support member (201) is provided below the left end of the collection trough (2), the bottom surface inside the collection trough (2) is in the shape of left high and right low, a multi-functional top plate (3) is provided above the electric swimming pool (1), a support rod (301) is installed at each of the four corners of the multi-functional top plate (3), a sliding groove (12) is provided on the lower side of the multi-functional top plate (3), a sliding rod (701) is provided inside the sliding groove (12), a first electric telescopic rod (4) is provided below the sliding rod (701), when the first electric telescopic rod (4) is extended, its end can extend into the interior of the electric swimming pool (1), when the first electric telescopic rod (4) is retracted, its end is higher than the upper surface of the electric swimming pool (1), the number of each group of first electric telescopic rods (4) is five, and these five first electric telescopic rods (4) are connected to each other above by a connecting rod (8).
2. The suspension hanger for processing electric vehicle parts as described in claim 1, characterized in that: The lower end of the first electric telescopic rod (4) is provided with two sets of second electric telescopic rods (5). The telescopic cylinder ends of the two sets of second electric telescopic rods (5) are connected to each other. The outer ends of the two sets of second electric telescopic rods (5) are vertically connected to a round rod. Each of the inner sides of the lower end of the round rod is provided with a miniature electric telescopic rod (6).
3. The suspension hanger for processing electric vehicle parts as described in claim 1, characterized in that: The sliding rod (701) is provided with a sliding ball (7) above it. The sliding groove (12) has an inverted "convex" structure. The sliding ball (7) is placed in the relatively wide gap above the sliding groove (12). The sliding rod (701) passes through the narrow gap below the sliding groove (12). In the wider gap above the sliding groove (12), there is a spherical cavity on the inner wall of the sliding groove (12) that contacts the sliding ball (7). An auxiliary ball (14) is installed in each spherical cavity. The auxiliary ball (14) can rotate freely in multiple angles and directions within the spherical cavity.
4. The suspension hanger for processing electric vehicle parts as described in claim 1, characterized in that: The multifunctional top plate (3) is provided with a first hydraulic rod (9) on the front left side of the lower side. The last section of the first hydraulic rod (9) is provided with two sets of third electric telescopic rods (10). Each set of third electric telescopic rods (10) is provided with a locking arc rod (11). The locking arc rod (11) is forked on the sliding rod (701). The front right side of the multifunctional top plate (3) is provided with two sets of second hydraulic rods (13). The ends of the two sets of second hydraulic rods (13) are both pressed against the sliding ball (7).
5. The suspension hanger for processing electric vehicle parts as described in claim 1, characterized in that: Two sets of slow-speed rotating motors (15) are provided at the bottom of the electric pool (1). Each set of slow-speed rotating motors (15) has a drive shaft (1501) above it. The drive shaft (1501) is connected to a stirring rod (16) above it. The stirring rod (16) is cross-shaped and located in the lower area inside the electric pool (1).