Mixed fiber carding machine for coconut shred hot melt cotton production

Abstract

The utility model discloses a blend fiber carding machine for coconut shred hot melt cotton production, which comprises a carding machine body, support legs are arranged on two sides of the bottom surface of the carding machine body, a transverse plate is arranged on the surface of one side of each support leg, and a support frame is arranged on the surface of the top of the transverse plate. According to the raw material flattening and compacting device, the electric telescopic rod on the lower surface of the top end of the connecting box is opened, the electric telescopic rod drives the supporting plate to move, when the pressing roller on the surface of the bottom of the supporting plate abuts against raw materials on the conveyor, the raw materials on the conveyor can be flattened and compacted, and then the raw materials on the conveyor can be flattened and compacted by rotating the screw rod on the surface of the top of the supporting plate. When the leveling plate abuts against raw materials, the raw materials entering the carding machine body can be leveled, so that the heights of the raw materials entering the carding machine body are consistent, and the situation that the raw materials are stacked in a feeding opening in the carding machine body due to the fact that the height of the raw materials is high is prevented. And therefore, continuous feeding is facilitated, and the working efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of hot melt cotton production technology, and in particular to a mixed fiber carding machine for producing coconut fiber hot melt cotton. Background Technology

[0002] Coconut fiber hot melt cotton is a type of cotton sheet made by mixing low-melting-point synthetic adhesive fibers and coconut fiber into pure cotton or synthetic fiber cotton. Heating causes the low-melting-point fibers and coconut fiber to cross-link with the cotton fibers, bonding the cotton sheet to the synthetic fiber cotton. Currently, the production and processing of coconut fiber hot melt cotton requires the use of a carding machine to process the raw materials.

[0003] Currently, when processing coconut fiber hot melt cotton, the raw materials are usually directly transported to the carding machine via a conveyor. There is a lack of pre-treatment components to pre-process the raw materials entering the carding machine. When the raw materials enter the carding machine, the uneven height of the raw materials can easily cause blockage at the feed inlet, thus reducing the processing efficiency of the raw materials. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a mixed fiber carding machine for producing coconut fiber hot melt cotton. It has the advantages of pre-treating the raw materials entering the carding machine, preventing the raw materials from accumulating in the inlet of the carding machine, facilitating continuous operation, and achieving high processing efficiency, thereby solving the problems mentioned in the background technology.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a mixed fiber carding machine for producing coconut fiber hot melt cotton, comprising a carding machine body, support legs on both sides of the bottom surface of the carding machine body, and a horizontal plate on one side of the support legs, a support frame on the top surface of the horizontal plate, and a conveyor mounted on the support frame, a motor mounted on one side of the top surface of the horizontal plate, and a synchronous pulley fixedly connected to the output end of the motor and the drive shaft at one end of the conveyor, a synchronous belt between the two synchronous pulleys, a connecting box at the middle position of the top surface of the conveyor, and through grooves penetrating the conveyor on both sides of the connecting box, an electric telescopic rod installed at the middle position of the lower top surface of the connecting box, and a support plate fixedly connected to the output end of the electric telescopic rod, a pressure roller located inside the connecting box on the bottom surface of the support plate, one end of the support plate penetrating through the through groove, a threaded hole penetrating one side of the top surface of the support plate, and a screw threadedly connected to the threaded hole, and a flat plate located below the support plate at one end of the screw.

[0006] Preferably, the top surface of the carding machine body has a through-hole at the middle position, and a frame is provided on the outside of the through-hole. The bottom surface of the frame has a dust suction port, and a dust suction pipe is provided through the frame. The top surface of the carding machine body is provided with a dust collection box on the outside of the frame, and an exhaust fan is installed on one side of the top surface of the dust collection box. The exhaust fan is connected to the air suction port provided on the bottom surface of the top of the dust collection box through a connecting pipe. The dust collection box has a filter screen inside, and a door is provided on the front surface of the dust collection box. The door is hinged to the dust collection box through a hinge.

[0007] Preferably, there are multiple pressure rollers, and the multiple pressure rollers are evenly distributed on the bottom surface of the support plate.

[0008] Preferably, the width of the support plate is smaller than the width of the through groove, and the width of the flat plate is the same as the width of the conveyor.

[0009] Preferably, the support leg is fixedly welded to the combing machine body, and the cross plate is fixedly welded to the support leg.

[0010] Preferably, the top surface of the dust collection box is provided with a pressure relief pipe on the side of the exhaust fan.

[0011] Preferably, the diameter of the enclosure is larger than the diameter of the opening.

[0012] Compared with the prior art, this utility model provides a mixed fiber carding machine for producing coconut fiber hot melt cotton, which has the following beneficial effects:

[0013] (1) In this utility model, the motor on one side of the top surface of the horizontal plate is opened, and the motor drives the synchronous wheel to rotate. Then, by using the synchronous belt, the conveyor can be driven to rotate, so that the raw material can be automatically transported to the carding machine body. The electric telescopic rod on the lower surface of the top of the connecting box is opened, and the electric telescopic rod drives the support plate to move. When the pressure roller on the bottom surface of the support plate abuts against the raw material on the conveyor, the raw material on the conveyor can be leveled and compacted. Then, by rotating the screw on the top surface of the support plate, the flat plate at one end of the screw moves. When the flat plate abuts against the raw material, the raw material entering the carding machine body can be leveled, so that the height of the raw material entering the carding machine body is uniform, preventing the raw material from accumulating in the feed inlet of the carding machine body due to its high height. This facilitates continuous feeding and helps to improve its working efficiency.

[0014] (2) In this utility model, while the combing machine body is working, the exhaust fan on the top surface of the dust collection box is turned on. The exhaust fan draws air, creating a negative pressure in the dust collection box. Then, through the use of the dust collection port and the dust collection pipe, the dust and impurities in the combing machine body can enter the dust collection box, thereby absorbing the dust and impurities generated when the combing machine body is working, preventing the dust and impurities from spreading in the air, reducing the pollution caused by dust and impurities to the surrounding environment, and improving the environmental protection of this equipment. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of the mixed fiber carding machine for producing coconut fiber hot melt cotton proposed in this utility model;

[0017] Figure 2 This is an enlarged view (A) of the mixed fiber carding machine for producing coconut fiber hot melt cotton proposed in this utility model;

[0018] Figure 3 This is a front view of the mixed fiber carding machine for producing coconut fiber hot melt cotton proposed in this utility model;

[0019] Figure 4 This is a schematic diagram of the connecting box structure of the mixed fiber carding machine for producing coconut fiber hot melt cotton proposed in this utility model.

[0020] Legend:

[0021] 1. Combing machine body; 2. Conveyor; 3. Synchronous pulley; 4. Synchronous belt; 5. Support frame; 6. Horizontal plate; 7. Motor; 8. Connecting box; 9. Through groove; 10. Support plate; 11. Support leg; 12. Electric telescopic rod; 13. Screw; 14. Flat plate; 15. Dust collection box; 16. Enclosure frame; 17. Dust collection port; 18. Through port; 19. Exhaust fan; 20. Air intake; 21. Filter screen; 22. Dust collection pipe; 23. Pressure roller; 24. Box door. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0024] Please refer to Figure 1-4A mixed fiber carding machine for producing coconut fiber hot melt cotton includes a carding machine body 1. Support legs 11 are provided on both sides of the bottom surface of the carding machine body 1. A horizontal plate 6 is provided on one side of the support leg 11. A support frame 5 is provided on the top surface of the horizontal plate 6, and a conveyor 2 is mounted on the support frame 5. A motor 7 is mounted on one side of the top surface of the horizontal plate 6, and a synchronous pulley 3 is fixedly connected to the output end of the motor 7 and the drive shaft at one end of the conveyor 2. A synchronous belt 4 is provided between the two synchronous pulleys 3. A connecting box 8 is provided at the middle position of the top surface of the conveyor 2, and through grooves 9 are provided on both sides of the connecting box 8. An electric telescopic rod 12 is installed at the middle position of the lower top surface of the connecting box 8, and a support plate 10 is fixedly connected to the output end of the electric telescopic rod 12. A pressure roller 23 is provided on the bottom surface of the support plate 10 inside the connecting box 8. One end of the support plate 10 passes through the through groove 9, and a threaded hole is provided on one side of the top surface of the support plate 10, with a screw 13 threaded into the threaded hole. One end of the screw 13 is located on the support plate 10. Below plate 10 is a leveling plate 14. A motor 7 on one side of the top surface of the horizontal plate 6 is opened, driving the synchronous wheel 3 to rotate. Through the use of the synchronous belt 4, the conveyor 2 rotates, automatically conveying the raw material to the carding machine body 1. An electric telescopic rod 12 on the lower surface of the connecting box 8 is opened, moving the support plate 10. When the pressure roller 23 on the bottom surface of the support plate 10 contacts the raw material on the conveyor 2, it levels and compacts the material. Rotating the screw 13 on the top surface of the support plate 10 moves the leveling plate 14 at one end. When the leveling plate 14 contacts the raw material, it levels the material entering the carding machine body 1, ensuring a uniform height and preventing material accumulation in the feed inlet. This facilitates continuous feeding and improves working efficiency.

[0025] In one embodiment, a through-hole 18 is provided in the middle of the top surface of the combing machine body 1, and a frame 16 is provided on the outside of the through-hole 18. A dust suction port 17 is provided on the lower top surface of the frame 16, and a dust suction pipe 22 is provided through the frame 16 on the dust suction port 17. A dust collection box 15 is provided on the top surface of the combing machine body 1 outside the frame 16, and an exhaust fan 19 is installed on one side of the top surface of the dust collection box 15. The exhaust fan 19 is connected to the air suction port 20 provided on the lower top surface of the dust collection box 15 through a connecting pipe. A filter screen 21 is provided inside the dust collection box 15, and a door 24 is provided on the front surface of the dust collection box 15. The door 24 is hinged to the dust collection box 15 through a hinge. By opening the door 24, the dust and impurities in the dust collection box 15 can be cleaned.

[0026] In one embodiment, multiple pressure rollers 23 are provided, and the multiple pressure rollers 23 are evenly distributed on the bottom surface of the support plate 10. By using multiple pressure rollers 23, the raw materials on the conveyor 2 can be pressed and leveled to prevent them from accumulating at the feed inlet of the carding machine body 1 due to their high height. This allows for continuous feeding and improves its working efficiency.

[0027] In one embodiment, the width of the support plate 10 is smaller than the width of the through groove 9, and the width of the flat plate 14 is the same as the width of the conveyor 2, so that the support plate 10 can move in the through groove 9, thereby adjusting the height position of the support plate 10.

[0028] In one embodiment, the support leg 11 is fixedly welded to the combing machine body 1, and the cross plate 6 is fixedly welded to the support leg 11.

[0029] In one embodiment, a pressure relief pipe is provided on the top surface of the dust collection box 15 on one side of the exhaust fan 19. By using the pressure relief pipe, the pressure in the dust collection box 15 can be released, so as to maintain the normal air pressure in the dust collection box 15 and thus enable continuous dust collection.

[0030] In one embodiment, the diameter of the frame 16 is larger than the diameter of the opening 18, allowing dust and impurities from the processing process to enter the dust collection box 15.

[0031] In one embodiment, the control circuit of the control panel can be implemented by simple programming by those skilled in the art, which is common knowledge in the field. It is only used and not modified, so the control method and circuit connection will not be described in detail.

[0032] Working principle:

[0033] In operation, the motor 7 on one side of the top surface of the horizontal plate 6 is turned on. The motor 7 drives the synchronous pulley 3 to rotate, and the synchronous belt 4 drives the conveyor 2 to rotate, thus automatically conveying the raw materials into the carding machine body 1. By opening the electric telescopic rod 12 on the lower surface of the top of the connecting box 8, the electric telescopic rod 12 drives the support plate 10 to move. When the pressure roller 23 on the bottom surface of the support plate 10 comes into contact with the raw materials on the conveyor 2, the raw materials on the conveyor 2 are leveled and compacted. Then, by rotating the screw 13 on the top surface of the support plate 10, the leveling plate 14 at one end of the screw 13 moves. When the leveling plate 14 comes into contact with the raw materials, the raw materials entering the carding machine body 1 are leveled. This ensures that the raw materials entering the carding machine body 1 are at a uniform height, preventing them from accumulating in the feed inlet of the carding machine body 1 due to their higher height. This facilitates continuous feeding and improves its working efficiency. Simultaneously, the exhaust fan 19 on the top surface of the dust collection box 15 is turned on while the carding machine body 1 is operating. The exhaust fan 19 draws air, creating a negative pressure in the dust collection box 15. Through the dust collection port 17 and the dust collection pipe 22, dust and impurities from the carding machine body 1 are drawn into the dust collection box 15. This absorbs the dust and impurities generated during the operation of the carding machine body 1, preventing them from spreading in the air and reducing pollution to the surrounding environment, thus improving the environmental friendliness of the equipment.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A mixed fiber carding machine for producing coconut fiber hot melt cotton, comprising a carding machine body (1), characterized in that, The bottom surface of the combing machine body (1) is provided with legs (11) on both sides, and a horizontal plate (6) is provided on one side of the support leg (11). The top surface of the horizontal plate (6) is provided with a support frame (5), and a conveyor (2) is installed on the support frame (5). A motor (7) is installed on one side of the top surface of the horizontal plate (6), and a synchronous pulley (3) is fixedly connected to the output end of the motor (7) and the drive shaft at one end of the conveyor (2). A synchronous belt (4) is provided between the two synchronous pulleys (3). A connecting box (8) is provided at the middle position of the top surface of the conveyor (2), and the two sides of the connecting box (8) are provided with support legs (11) on both sides. The through conveyor (2) is provided with a through groove (9). An electric telescopic rod (12) is installed at the middle position of the lower top surface of the connecting box (8). The output end of the electric telescopic rod (12) is fixedly connected to a support plate (10). The bottom surface of the support plate (10) is provided with a pressure roller (23) inside the connecting box (8). One end of the support plate (10) passes through the through groove (9). A threaded hole is provided on one side of the top surface of the support plate (10). A screw (13) is threaded in the threaded hole. One end of the screw (13) is provided with a flat plate (14) below the support plate (10).

2. The mixed fiber carding machine for producing coconut fiber hot melt cotton according to claim 1, characterized in that, The top surface of the combing machine body (1) has a through-hole (18) in the middle position, and a frame (16) is provided on the outside of the through-hole (18). The bottom surface of the frame (16) has a dust suction port (17), and a dust suction pipe (22) is provided through the frame (16) on the dust suction port (17). The top surface of the combing machine body (1) is provided with a dust collection box (15) on the outside of the frame (16), and a blower (19) is installed on one side of the top surface of the dust collection box (15). The blower (19) is connected to the air suction port (20) provided on the bottom surface of the top of the dust collection box (15) through a connecting pipe. The inside of the dust collection box (15) is provided with a filter screen (21). The front surface of the dust collection box (15) is provided with a door (24), and the door (24) is hinged to the dust collection box (15) through a hinge.

3. The mixed fiber carding machine for producing coconut fiber hot melt cotton according to claim 1, characterized in that, There are multiple pressure rollers (23), and the multiple pressure rollers (23) are evenly distributed on the bottom surface of the support plate (10).

4. The blended fiber carding machine for producing coconut fiber hot melt cotton according to claim 1, characterized in that, The width of the support plate (10) is less than the width of the through groove (9), and the width of the flat plate (14) is the same as the width of the conveyor (2).

5. The blended fiber carding machine for producing coconut fiber hot melt cotton according to claim 1, characterized in that, The support leg (11) is fixedly welded to the combing machine body (1), and the horizontal plate (6) is fixedly welded to the support leg (11).

6. The mixed fiber carding machine for producing coconut fiber hot melt cotton according to claim 2, characterized in that, The top surface of the dust collection box (15) is provided with a pressure relief pipe on one side of the exhaust fan (19).

7. The blended fiber carding machine for producing coconut fiber hot melt cotton according to claim 2, characterized in that, The diameter of the frame (16) is larger than the diameter of the opening (18).

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