Warping device for yarn production

By adjusting the yarn tension and arrangement through a mechanical structure driven by hydraulic cylinders and motors, the problem of inaccurate yarn tension control in traditional yarn warping devices is solved, achieving uniform yarn winding and efficient weaving.

CN223866873UActive Publication Date: 2026-02-03JIANHU COUNTY YAHUA TEXTILE CO LTD
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Patent Information

Application Number
CN202520357802.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-02-03
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

Traditional yarn warping devices have difficulty precisely controlling yarn tension, resulting in the yarn becoming loose or tight during winding, which affects the uniformity and quality of the yarn.

Method used

The mechanical structure, driven by a hydraulic cylinder and a motor, achieves precise control and arrangement of yarn tension by adjusting the lifting of the guide roller and the left and right movement of the moving plate. Combined with the limiting frame and gear meshing, it ensures uniform winding of the yarn.

Benefits of technology

It improves yarn quality and weaving efficiency, prevents uneven yarn stacking, and enhances warping effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of yarn warping winding and unwinding, in particular to a warping device for yarn production, which is characterized in that the top surface of a movable plate is fixedly connected with a base of a hydraulic cylinder, the top end of the hydraulic cylinder is fixedly connected with the bottom surface of a stable frame, a support shaft is fixedly connected between two side plates of the stable frame, and a yarn guide roller is sleeved on the surface of the support shaft. The warping device for yarn production has the advantages that the yarn is wound on the surface of the yarn guide roller, and when the winding device winds the yarn, the hydraulic cylinder is started to enable the stabilizing frame and the yarn guide roller to ascend and descend, so that the tension degree of the yarn wound by the winding device can be adjusted, and the yarn production efficiency is improved. When the guide block moves left and right in the guide rail, the position of the yarn guide roller at the top of the movable plate can be adjusted left and right, and after the tension degree of yarn wound on the surface of the yarn guide roller is adjusted, the warping effect is achieved when the winding device winds the yarn, and the situation that the yarn wound by the winding device is not evenly stacked at the same position is prevented.
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Description

Technical Field

[0001] This utility model relates to the field of yarn warping and take-up technology, specifically a warping device for yarn production. Background Technology

[0002] In yarn production, warping is a crucial step. The purpose of warping is to arrange a certain number of yarns in parallel according to specified lengths and widths, and to evenly wind them onto designated bobbins to facilitate subsequent weaving processes. However, traditional yarn warping devices have several problems in use, such as difficulty in controlling yarn tension and uneven yarn arrangement. These problems seriously affect yarn quality and weaving efficiency.

[0003] A search revealed that the authorized patent number CN222082994U describes a warping device for yarn production that converts yarn breakage and loosening into the presence or absence of current in a circuit. The state of the yarn can be determined by detecting the state of the current in the circuit.

[0004] However, in existing technologies, yarn warping devices typically achieve yarn winding and arrangement through mechanical transmission. Due to the limitations of mechanical transmission, it is often difficult to precisely control the yarn tension, which can lead to the yarn becoming loose or tight during the winding process, thus affecting the uniformity and quality of the yarn.

[0005] Therefore, in order to solve the above problems and improve the quality and efficiency of yarn warping, this utility model proposes a warping device for yarn production. This device achieves precise control of yarn tension and arrangement through innovative mechanical structure and transmission method, thereby improving yarn quality and weaving efficiency. Utility Model Content

[0006] The purpose of this invention is to provide a warping device for yarn production to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a warping device for yarn production, comprising:

[0008] A base, the top surface of which is fixedly connected to a winding device;

[0009] The top surface of the base is fixedly connected to the bottom end of the warping table, the top surface of the warping table is fixedly connected to a guide rail, the inside of the guide rail is movably connected to a guide block, and the top of the guide block is fixedly connected to the bottom surface of the moving plate.

[0010] The top surface of the movable plate is fixedly connected to the base of the hydraulic cylinder, the top of the hydraulic cylinder is fixedly connected to the bottom surface of the stabilizing frame, and a support shaft is fixedly connected between the two side plates of the stabilizing frame. A guide roller is sleeved on the surface of the support shaft.

[0011] Preferably, the cross-section of the stabilizing frame is a "C" - shaped structure. There are six groups of stabilizing frames, and the six groups of stabilizing frames are evenly distributed on the top of the moving plate.

[0012] Preferably, the bottom surface of the warping table is fixedly connected with a limiting frame. A guide plate is movably connected inside the limiting frame. The end of the guide plate is fixedly connected to the side surface of a rectangular frame. There is an integrally formed convex block on the top of the rectangular frame. The convex block on the top of the rectangular frame is movably connected inside a through - hole. The through - hole is opened on the top surface of the warping table. The convex block on the top of the rectangular frame is fixed to the bottom surface of the moving plate. Tooth teeth are provided on the upper and lower surfaces of the inner frame of the rectangular frame. The tooth teeth of the inner frame of the rectangular frame mesh with the tooth teeth of a gear. The surface of the gear is fixedly connected to the end of the output shaft of a motor. The base of the motor is fixedly connected to the bottom surface of the warping table.

[0013] Preferably, grooves are opened on the upper and lower surfaces of the guide plate. Rollers are rollingly connected in the surface grooves of the guide plate. A rotating shaft is sleeved inside the roller. The end of the rotating shaft of the roller is fixedly connected between the two side plates of an installation frame. The surface of the installation frame is fixedly connected to the inner surface of the limiting frame.

[0014] Preferably, the cross - section of the limiting frame is a square - mouth - shaped structure. There are two groups of limiting frames, and the two groups of limiting frames are symmetric about the center axis of the warping table.

[0015] Preferably, the through - hole completely penetrates the top surface of the warping table, and the width dimension of the through - hole is smaller than the width dimension of the limiting frame.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows: By starting the hydraulic cylinder, the stabilizing frame and the wire roller can be lifted and lowered. Therefore, the tension of the yarn wound by the winding device can be adjusted. When the guide block moves left and right in the guide rail, the wire roller on the top of the moving plate can be adjusted left and right in position. When the tension of the yarn wound on the surface of the wire roller is adjusted, it has a warping effect when the winding device winds the yarn, so as to prevent the yarn wound by the winding device from being unevenly stacked at the same position. By movably connecting the surface of the guide plate inside the limiting frame, when the motor is started, the tooth teeth on the surface of the gear mesh with the tooth teeth of the inner frame of the rectangular frame. Therefore, the rectangular frame reciprocates left and right at the bottom of the warping table. Since the convex block on the top of the rectangular frame is fixed to the bottom surface of the moving plate, the moving plate automatically reciprocates left and right on the top of the warping table. By movably connecting the surface of the guide plate inside the limiting frame, it has a limiting effect on the left - and - right reciprocating movement of the rectangular frame at the bottom of the warping table. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three - dimensional schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 is a connection schematic diagram of the warping table and the guide rail;

[0019] Figure 3 is a connection schematic diagram of the moving plate and the wire roller;

[0020] Figure 4 This is a schematic diagram showing the connection between the warping table and the rectangular frame;

[0021] Figure 5 This is a cross-sectional schematic diagram of the warping table structure of this utility model;

[0022] Figure 6 for Figure 5 Enlarged diagram of point A in the middle.

[0023] In the diagram: 1. Base; 2. Winding device; 3. Warping table; 4. Moving plate; 5. Hydraulic cylinder; 6. Guide roller; 7. Through-hole; 8. Rectangular frame; 9. Guide block; 10. Limiting frame; 11. Gear; 12. Motor; 13. Guide plate; 14. Mounting frame; 15. Roller; 16. Stabilizing frame; 17. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0025] Example 1, please refer to Figures 1-6 This utility model provides a technical solution: a warping device for yarn production, comprising:

[0026] Base 1, with a winding device 2 fixedly connected to the top surface of base 1;

[0027] The top surface of the base 1 is fixedly connected to the bottom end of the warping table 3. The top surface of the warping table 3 is fixedly connected to the guide rail 9. The guide rail 9 is movably connected to the guide block 10. The top end of the guide block 10 is fixedly connected to the bottom surface of the moving plate 4.

[0028] The top surface of the movable plate 4 is fixedly connected to the base of the hydraulic cylinder 5, the top of the hydraulic cylinder 5 is fixedly connected to the bottom surface of the stabilizing frame 17, a support shaft is fixedly connected between the two side plates of the stabilizing frame 17, and a guide roller 6 is sleeved on the surface of the support shaft.

[0029] By winding the yarn around the surface of the guide roller 6, when the winding device 2 winds the yarn, the hydraulic cylinder 5 is activated to raise and lower the stabilizing frame 17 and the guide roller 6. Therefore, the tension of the yarn wound by the winding device 2 can be adjusted. By fixing the top of the guide block 10 to the bottom surface of the moving plate 4, when the guide block 10 moves left and right in the guide rail 9, the position of the guide roller 6 on the top of the moving plate 4 can be adjusted left and right. After the tension of the yarn wound on the surface of the guide roller 6 is adjusted, it has a warping effect when the winding device 2 winds the yarn, so as to prevent the yarn wound by the winding device 2 from being unevenly stacked in the same position.

[0030] Example 2, see attached document Figures 1 to 6 Based on Embodiment 1, in order to enable the moving plate 4 to automatically move back and forth on the top of the warping table 3, a limiting frame 11 is fixedly connected to the bottom surface of the warping table 3. A guide plate 14 is movably connected inside the limiting frame 11. The end of the guide plate 14 is fixedly connected to the side surface of the rectangular frame 8. An integrally formed protrusion is provided on the top of the rectangular frame 8. The top protrusion of the rectangular frame 8 is movably connected to the through opening 7. The through opening 7 is opened on the top surface of the warping table 3. The top protrusion of the rectangular frame 8 is fixed to the bottom surface of the moving plate 4. Teeth are provided on the upper and lower surfaces of the inner frame of the rectangular frame 8. The teeth of the inner frame of the rectangular frame 8 mesh with the teeth of the gear 12. The surface of the gear 12 is fixedly connected to the end of the output shaft of the motor 13. The base of the motor 13 is fixedly connected to the bottom surface of the warping table 3.

[0031] By movably connecting the surface of the guide plate 14 to the limiting frame 11, when the motor 13 is started, the surface of the gear 12 meshes with the inner frame teeth of the rectangular frame 8. Therefore, the rectangular frame 8 moves back and forth left and right at the bottom of the warping table 3. The top protrusion of the rectangular frame 8 is fixed to the bottom surface of the moving plate 4, so that the moving plate 4 automatically moves back and forth left and right at the top of the warping table 3. The surface of the guide plate 14 is movably connected to the limiting frame 11, thereby limiting the left and right reciprocating movement of the rectangular frame 8 at the bottom of the warping table 3.

[0032] Example 3, refer to Appendix Figures 1 to 6 Based on Embodiment 2, in order to reduce the friction of the guide plate 14 moving within the limiting frame 11, grooves are provided on the upper and lower surfaces of the guide plate 14. A roller 16 is rolled and connected within the groove on the surface of the guide plate 14. A rotating shaft is sleeved inside the roller 16. The end of the rotating shaft of the roller 16 is fixedly connected between the two side plates of the mounting frame 15. The surface of the mounting frame 15 is fixedly connected to the inner surface of the limiting frame 11.

[0033] By fixing the surface of the mounting frame 15 to the inner surface of the limiting frame 11, and then rolling the surface of the roller 16 to the groove surface of the guide plate 14, the guide plate 14 moves left and right within the limiting frame 11 to provide a guiding effect, while reducing the friction of the guide plate 14 moving within the limiting frame 11.

[0034] In actual use, by winding the yarn around the surface of the guide roller 6, when the winding device 2 winds the yarn, the stabilizing frame 17 and the guide roller 6 can be raised and lowered by activating the hydraulic cylinder 5. Therefore, the tension of the yarn wound by the winding device 2 can be adjusted. By fixing the top of the guide block 10 to the bottom surface of the moving plate 4, when the guide block 10 moves left and right within the guide rail 9, the guide roller 6 at the top of the moving plate 4 can be adjusted left and right. After the tension of the yarn wound on the surface of the guide roller 6 is adjusted, it has a warping effect when the winding device 2 winds the yarn, preventing the yarn from being unevenly stacked in the same position. By movably connecting the surface of the guide plate 14 to the limiting frame 11, when the device is activated... When the motor 13 is in operation, the surface of the gear 12 meshes with the teeth of the inner frame of the rectangular frame 8. Therefore, the rectangular frame 8 moves back and forth left and right at the bottom of the warping table 3. The top protrusion of the rectangular frame 8 is fixed to the bottom surface of the moving plate 4, so that the moving plate 4 automatically moves back and forth left and right at the top of the warping table 3. The surface of the guide plate 14 is movably connected to the limiting frame 11, thereby limiting the left and right reciprocating movement of the rectangular frame 8 at the bottom of the warping table 3. By fixing the surface of the mounting frame 15 to the inner surface of the limiting frame 11, and then rolling the surface of the roller 16 to the groove surface of the guide plate 14, the guide plate 14 moves left and right within the limiting frame 11, thus providing a guiding effect and reducing the friction of the guide plate 14 moving within the limiting frame 11.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A warping device for yarn production, characterized in that: Including: A base (1), on the top surface of the base (1) is fixedly connected a winding device (2); The bottom end of a warping table (3) is fixedly connected to the top surface of the base (1). On the top surface of the warping table (3) is fixedly connected a guide rail (9). Inside the guide rail (9) is movably connected a guide block (10). The top end of the guide block (10) is fixedly connected to the bottom surface of a moving plate (4); On the top surface of the moving plate (4) is fixedly connected the base of a hydraulic cylinder (5). The top end of the hydraulic cylinder (5) is fixedly connected to the bottom surface of a stabilizing frame (17). Between the two side plates of the stabilizing frame (17) is fixedly connected a support shaft. On the surface of the support shaft is sleeved a wire guiding roller (6).

2. The warping device for yarn production according to claim 1, characterized in that: The cross-section of the stabilizing frame (17) is in a "C" - shaped structure. There are six sets of the stabilizing frames (17), and the six sets of stabilizing frames (17) are equally spaced on the top of the moving plate (4).

3. A warping device for yarn production according to claim 1, characterized in that: On the bottom surface of the warping table (3) is fixedly connected a limiting frame (11). Inside the limiting frame (11) is movably connected a guide plate (14). The end of the guide plate (14) is fixedly connected to the side surface of a rectangular frame (8). On the top of the rectangular frame (8) is provided an integrally formed convex block. The convex block on the top of the rectangular frame (8) is movably connected inside a through - hole (7). The through - hole (7) is opened on the top surface of the warping table (3). The convex block on the top of the rectangular frame (8) is fixed to the bottom surface of the moving plate (4). On the upper and lower surfaces of the inner frame of the rectangular frame (8) are provided teeth. The teeth of the inner frame of the rectangular frame (8) mesh with the teeth of a gear (12). On the surface of the gear (12) is fixedly connected the end of the output shaft of a motor (13). The base of the motor (13) is fixedly connected to the bottom surface of the warping table (3).

4. A warping device for yarn production according to claim 3, characterized in that: On the upper and lower surfaces of the guide plate (14) are opened grooves. Inside the grooves on the surface of the guide plate (14) is rollingly connected a roller (16). Inside the roller (16) is sleeved a rotating shaft. The end of the rotating shaft of the roller (16) is fixedly connected between the two side plates of a mounting frame (15). The surface of the mounting frame (15) is fixedly connected to the inner surface of the limiting frame (11).

5. A warping device for yarn production according to claim 3, characterized in that: ​ 6. A warping device for yarn production according to claim 3, characterized in that: ​

Citation Information

Patent Citations

  • Warping device for yarn production

    CN222082994U