Heat exchanger end plate, heat exchanger assembly and air conditioner
By setting staggered elastic clips on the heat exchanger end plate, the problem of complex assembly in the prior art is solved, and the assembly structure is simplified and efficiency is improved.
Patent Information
- Application Number
- CN202520158355.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-22
AI Technical Summary
In the existing technology, the assembly structure of the evaporator and evaporator end plate is complex, requiring multiple fixing screws and straps, resulting in a cumbersome assembly process and low efficiency.
Elastic buckles are installed in each row of tube holes on the heat exchanger end plate, and any two adjacent rows of buckles are staggered. Multiple rows of buckles are used to reliably fix the heat exchange tubes at different positions in the heat exchanger, reducing the use of fixing screws and straps.
The assembly structure and process have been simplified, assembly efficiency has been improved, and reliable installation and fixing have been achieved.
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Figure CN223869900U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of air conditioner technology, specifically to a heat exchanger end plate, a heat exchanger assembly, and an air conditioner. Background Technology
[0002] In related technologies, the assembly structure between the evaporator and the evaporator end plate is relatively complex, requiring multiple fixing screws and straps for assembly and fixation, resulting in a cumbersome assembly process and low assembly efficiency. Utility Model Content
[0003] This application provides a heat exchanger end plate, a heat exchanger assembly, and an air conditioner, which can simplify the assembly structure and assembly process and improve assembly efficiency.
[0004] In a first aspect, embodiments of this application provide a heat exchanger end plate for installation at one end of a heat exchanger along a first direction. The heat exchanger end plate is provided with multiple rows of through holes for passing through heat exchange tubes of the heat exchanger. In each row of through holes, at least one through hole has an elastic buckle on its sidewall for securing the heat exchange tube. The elastic buckles in any row of through holes are staggered with the elastic buckles in the adjacent row of through holes. The first direction is the length direction of the heat exchanger.
[0005] In some embodiments, the heat exchanger end plate is provided with at least three rows of through holes, and the elastic buckles in the two rows of through holes with a difference of two in the number of rows are aligned.
[0006] In some embodiments, the resilient snaps in at least two adjacent rows of through holes face opposite directions.
[0007] In some embodiments, the resilient buckles in at least two adjacent rows of through holes face the same direction.
[0008] In some embodiments, the elastic clips in a row of through holes near the edge of the heat exchanger end plate are disposed toward the edge of the heat exchanger end plate, and the elastic clips in a row of through holes near the middle of the heat exchanger end plate are disposed toward the middle of the heat exchanger end plate.
[0009] In some embodiments, the multiple rows of through holes are arranged at intervals along the second direction, each row of through holes includes multiple through holes arranged at intervals along the third direction, adjacent rows of through holes are staggered, the first direction is perpendicular to the second direction and the third direction respectively, and the second direction is perpendicular to or inclined to the third direction.
[0010] In some embodiments, the heat exchange tube has a U-shaped tube section, and the through hole is a waist-shaped hole, which is adapted to allow the U-shaped tube section to pass through.
[0011] In some embodiments, the through-hole is a flanged hole, and the flange of the flanged hole is formed on the side surface of the heat exchanger end plate away from the heat exchanger.
[0012] In some embodiments, the bottom of the heat exchanger end plate is provided with a window portion, which extends through the heat exchanger end plate in a vertical direction; when a water receiving tray is provided on the lower side of the heat exchanger end plate, the window portion and the drain nozzle of the water receiving tray are correspondingly provided.
[0013] In some embodiments, a protective fold is provided on the side surface of the heat exchanger end plate facing the heat exchanger; when the heat exchanger end plate and the heat exchanger are connected, the protective fold wraps around the end of the heat exchanger.
[0014] Secondly, embodiments of this application provide a heat exchanger assembly, including a heat exchanger and a heat exchanger end plate as described in any of the above embodiments, wherein the heat exchanger end plate is mounted on one end of the heat exchanger along the first direction.
[0015] Thirdly, embodiments of this application provide an air conditioner including the heat exchanger assembly described in the above embodiments.
[0016] This embodiment of the application provides elastic clips on the sidewalls of at least some of the through holes in each row of the heat exchanger end plate, with any two adjacent rows of elastic clips staggered. Multiple rows of elastic clips reliably secure the heat exchange tubes located at different positions within the heat exchanger. This makes the installation structure between the heat exchanger and the heat exchanger end plate more reliable, and requires little or no fixing screws or fixing straps. This reduces the number of fixing screws and screw assembly steps, as well as the number of fixing straps and strap binding steps required for assembly, thereby simplifying the assembly structure and process and improving assembly efficiency. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a projected structural diagram of the heat exchanger end plate provided in some embodiments of this application;
[0019] Figure 2 This is a partial structural diagram of a heat exchanger end plate provided in some embodiments of this application;
[0020] Figure 3 This is an isometric structural diagram of a heat exchanger assembly provided in some embodiments of this application;
[0021] Figure 4 yes Figure 3 Enlarged structural diagram of point M of the heat exchanger assembly;
[0022] Figure 5 This is a partial structural diagram of a heat exchanger assembly provided in some embodiments of this application;
[0023] Figure 6 This is a partial structural diagram of an air conditioner provided in some embodiments of this application.
[0024] Explanation of key component symbols:
[0025] 1-Heat exchanger end plate, 11-Pipe hole, 111-Flange, 112-Elastic buckle, 12-Protective folded edge, 13-Window opening, 14-Hook hole, 2-Heat exchanger, 3-Water receiving tray, 31-Drain nozzle, 4-Connecting strip, 41-Hook part. Detailed Implementation
[0026] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0027] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.
[0028] "A and / or B" includes the following three combinations: A only, B only, and a combination of A and B.
[0029] The use of "applies to" or "configured to" in this application implies open and inclusive language, which does not exclude the applicability to or configuration to devices performing additional tasks or steps. Additionally, the use of "based on" implies openness and inclusivity, because processes, steps, calculations, or other actions "based on" one or more of the stated conditions or values may in practice be based on additional conditions or values beyond those stated.
[0030] In this application, the term "exemplary" is used to mean "used as an example, illustration, or description." Any embodiment described as "exemplary" in this application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to make and use this application. Details are set forth in the following description for purposes of explanation. It should be understood that those skilled in the art will recognize that this application can be made without using these specific details. In other instances, well-known structures and processes are not described in detail to avoid obscuring the description of this application with unnecessary detail. Therefore, this application is not intended to be limited to the embodiments shown, but is consistent with the broadest scope of the principles and features disclosed in this application.
[0031] like Figure 1 and Figure 3 As shown, in a first aspect, embodiments of this application provide a heat exchanger end plate 1 for installation on one end of a heat exchanger 2 along a first direction, which can simplify the assembly structure and assembly process and improve assembly efficiency.
[0032] The heat exchanger end plate 1 is provided with multiple rows of through holes 11, each row of through holes 11 including at least one through hole 11; for example, each row of through holes 11 may include multiple through holes 11, which are used to pass through the heat exchange tubes of the heat exchanger 2. In some embodiments, the multiple rows of through holes 11 may be arranged sequentially at intervals along a second direction, and each row of through holes 11 may include multiple through holes 11 arranged sequentially at intervals along a third direction, with adjacent rows of through holes 11 staggered. The first direction is perpendicular to the second direction and the third direction, respectively, and the second direction and the third direction are arranged perpendicularly or obliquely.
[0033] In each row of through holes 11, at least one through hole 11 has an elastic buckle 112 on its side wall, which is used to hold the heat exchange tube in place. For example, in the same row of through holes 11, each through hole 11 has an elastic buckle 112 on its side wall. For another example, in the same row of through holes 11, only some through holes 11 have an elastic buckle 112 on their side walls, while the side walls of the remaining through holes 11 do not have an elastic buckle 112.
[0034] In this configuration, the elastic clips 112 in any row of through-holes 11 are staggered with those in the adjacent row of through-holes 11. In other words, the elastic clips 112 arranged on the sidewalls of the multiple rows of through-holes 11 form multiple rows of elastic clips 112. Any two adjacent rows of elastic clips 112 are staggered along the third direction (the arrangement direction of the elastic clips 112 in the same row). One elastic clip 112 in the front row and one elastic clip 112 in the back row are distributed along a fourth direction, which is angled to the second and third directions, respectively, ensuring that the elastic clip 112 in the back row is not obstructed by the elastic clip 112 in the front row. The first direction, as mentioned above, is the length direction of the heat exchanger 2.
[0035] Compared with related technologies, the heat exchanger end plate 1 provided in this application embodiment has elastic buckles 112 on the side wall of at least some of the through holes 11 in each row of through holes 11, and any two adjacent rows of elastic buckles 112 are staggered. Multiple rows of elastic buckles 112 are used to reliably lock and fix the heat exchange tubes located at different positions in the heat exchanger 2. In this way, the installation structure between the heat exchanger 2 and the heat exchanger end plate 1 is more reliable, and no or only a small number of fixing screws are needed, as well as no or only a small number of fixing straps are needed. This can reduce the number of fixing screws and screw assembly steps, the number of fixing straps and strap binding steps required for assembly, thereby simplifying the assembly structure and assembly process and improving assembly efficiency.
[0036] The number of rows of through holes 11 can be determined according to actual needs, and this application embodiment does not limit this. In some embodiments, the heat exchanger end plate 1 may be provided with at least three rows of through holes 11, and the elastic buckles 112 in the two rows of through holes 11 with a difference of two rows are aligned. In other words, in the three rows of through holes 11, the elastic buckles 112 in the two rows of through holes 11 on both sides, that is, the two rows of elastic buckles 112 on both sides, are aligned along the third direction of the arrangement of the elastic buckles 112 in the same row; in this way, one elastic buckle 112 in the front row and one elastic buckle 112 in the back row are distributed along the second direction, so that the elastic buckle 112 in the back row will not be blocked by the elastic buckle 112 in the front row. With the above arrangement, the two rows of elastic buckles 112 on both sides can be locked and fixed to the heat exchanger 2 from the corresponding positions on both sides of the heat exchanger 2, increasing the connection reliability between the heat exchanger end plate 1 and the heat exchanger 2.
[0037] In some embodiments, the orientation of the elastic clips 112 in at least two adjacent rows of through holes 11 can be set to opposite directions. In this way, at least two adjacent rows of elastic clips 112 can be respectively locked onto two heat exchange tube sections located on both sides of the heat exchanger 2 to achieve reliable locking and fixing.
[0038] In some embodiments, the orientation of the elastic clips 112 in at least two adjacent rows of through holes 11 can be set to the same direction. In this way, at least two adjacent rows of elastic clips 112 can be reliably locked onto different heat exchange tube sections in the heat exchanger 2 in sequence with the same orientation.
[0039] In some embodiments, the elastic clips 112 in a row of through holes 11 near the edge of the heat exchanger end plate 1 can be disposed towards the edge of the heat exchanger end plate 1, and the elastic clips 112 in a row of through holes 11 near the middle of the heat exchanger end plate 1 can be disposed towards the middle of the heat exchanger end plate 1. In this way, the elastic clips 112 in a row of through holes 11 near the edge of the heat exchanger end plate 1 can be engaged with the heat exchange tube section located on one side edge of the heat exchanger 2, and the elastic clips 112 in a row of through holes 11 near the middle of the heat exchanger end plate 1 can be engaged with the heat exchange tube section located on the other side edge of the heat exchanger 2, thereby achieving reliable engagement and fixation through a multi-point engagement structure.
[0040] The structure of the heat exchange tube can be determined according to actual needs, and the embodiments of this application do not limit it. In some embodiments, the heat exchange tube may have a U-shaped tube section; correspondingly, the through hole 11 may be a waist-shaped hole, and the through hole 11 is suitable for inserting the U-shaped tube section.
[0041] The construction of the through hole 11 can be determined according to actual needs, and this application embodiment does not limit it. In some embodiments, the through hole 11 can be a flanged hole, and the flange 111 of the flanged hole is formed on the side surface of the heat exchanger end plate 1 away from the heat exchanger 2.
[0042] like Figure 1 , Figure 2 and Figure 6 As shown, in some embodiments, the bottom of the heat exchanger end plate 1 may be provided with a window 13, which extends vertically through the heat exchanger end plate 1. When a water receiving tray 3 is provided on the lower side of the heat exchanger end plate 1, the window 13 and the drain nozzle 31 of the water receiving tray 3 are correspondingly arranged. In this way, it is possible to observe whether the drain nozzle 31 of the water receiving tray 3 is blocked through the window 13, and to clear the blockage of the drain nozzle 31 through the window 13 when the drain nozzle 31 is blocked, so that the drain nozzle 31 is unobstructed; in this process, it is not necessary to disassemble the entire equipment where the heat exchanger 2 is located, thus improving the convenience of maintenance.
[0043] like Figure 5As shown, in some embodiments, a protective flange 12 may be provided on the surface of the heat exchanger end plate 1 facing the heat exchanger 2. When the heat exchanger end plate 1 and the heat exchanger 2 are connected, the protective flange 12 covers the end of the heat exchanger 2. In this way, the protective flange 12 can shield and protect the sharp parts of the end of the heat exchanger 2, such as fins, preventing operators or other objects from being scratched by the sharp parts.
[0044] like Figures 1 to 6 As shown, in a second aspect, embodiments of this application provide a heat exchanger assembly, which includes a heat exchanger 2 and a heat exchanger end plate 1 as described in any of the above embodiments. The heat exchanger end plate 1 is mounted on one end of the heat exchanger 2 along a first direction. The heat exchanger assembly provided in this application, having the aforementioned heat exchanger end plate 1, can simplify the assembly structure and assembly process, and improve assembly efficiency.
[0045] In some embodiments, the heat exchanger assembly may include two heat exchanger end plates 1, which are respectively mounted on opposite ends of the heat exchanger 2 along a first direction. In some examples, the heat exchanger assembly may include a connecting strip 4, one end of which can be snapped into one of the heat exchanger end plates 1 located at one end, and the other end of which can be snapped into or fixed to the heat exchanger end plate 1 located at the other end by screws. Exemplarily, the heat exchanger end plate 1 is provided with a hook hole 14, and at least one end of the connecting strip 4 is provided with a hook portion 41, which hooks into the hook hole 14.
[0046] like Figures 1 to 6 As shown, in a third aspect, embodiments of this application provide an air conditioner that includes the heat exchanger assembly described above. The type of air conditioner can be determined according to actual needs, and may include, for example, a wall-mounted air conditioner, a cabinet air conditioner, a ceiling-mounted unit, etc. Embodiments of this application do not limit this type. The air conditioner provided in this application, having the aforementioned heat exchanger assembly, simplifies the assembly structure and assembly process, and improves assembly efficiency.
[0047] The heat exchanger end plate, heat exchanger assembly, and air conditioner provided in the embodiments of this application have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of this application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this application. Therefore, the content of this specification should not be construed as a limitation of this application.
Claims
1. A heat exchanger end plate, characterized in that, For installation at one end of a heat exchanger along a first direction, the heat exchanger end plate is provided with multiple rows of through holes, the through holes being used to pass through the heat exchanger tubes; in each row of through holes, at least one through hole has an elastic buckle on its side wall, the elastic buckle being used to hold the heat exchanger tube, the elastic buckles in any row of through holes are staggered with the elastic buckles in the adjacent row of through holes; the first direction is the length direction of the heat exchanger.
2. The heat exchanger end plate according to claim 1, characterized in that, The heat exchanger end plate is provided with at least three rows of through holes, and the elastic buckles in the two rows of through holes with a difference of two rows are aligned.
3. The heat exchanger end plate according to claim 1, characterized in that, The elastic clips in at least two adjacent rows of through holes face opposite directions; and / or the elastic clips in at least two adjacent rows of through holes face the same direction.
4. The heat exchanger end plate according to claim 1, characterized in that, The elastic clips in a row of through holes near the edge of the heat exchanger end plate are positioned towards the edge of the heat exchanger end plate, while the elastic clips in a row of through holes near the middle of the heat exchanger end plate are positioned towards the middle of the heat exchanger end plate.
5. The heat exchanger end plate according to claim 1, characterized in that, The multiple rows of through holes are arranged at intervals along the second direction. Each row of through holes includes multiple through holes arranged at intervals along the third direction. Adjacent rows of through holes are staggered. The first direction is perpendicular to the second direction and the third direction, respectively. The second direction is perpendicular to or inclined to the third direction.
6. The heat exchanger end plate according to claim 1, characterized in that, The heat exchange tube has a U-shaped tube section, and the through hole is an oblong hole adapted to pass through the U-shaped tube section; and / or, the through hole is a flanged hole, and the flange of the flanged hole is formed on the side surface of the heat exchanger end plate away from the heat exchanger.
7. The heat exchanger end plate according to claim 1, characterized in that, The bottom of the heat exchanger end plate is provided with a window, which extends through the heat exchanger end plate in the vertical direction; when a water receiving tray is provided on the lower side of the heat exchanger end plate, the drain nozzles of the window and the water receiving tray are correspondingly arranged.
8. The heat exchanger end plate according to claim 1, characterized in that, The heat exchanger end plate has a protective folded edge on one side of the surface facing the heat exchanger; when the heat exchanger end plate and the heat exchanger are connected, the protective folded edge wraps around the end of the heat exchanger.
9. A heat exchanger assembly, characterized in that, It includes a heat exchanger and a heat exchanger end plate according to any one of claims 1-8, the heat exchanger end plate being mounted on one end of the heat exchanger along the first direction.
10. An air conditioner, characterized in that, Includes the heat exchanger assembly as described in claim 9.