Pipe wall detection device for PE pipe production

Abstract

The utility model relates to the technical field of PE pipe production, and discloses a pipe wall detection device for PE pipe production, which comprises a base, the top of the base is fixedly connected with a fixing plate, one side of the fixing plate is rotatably connected with a rotating shaft, one side of the rotating shaft is provided with a fixing assembly, and the fixing assembly is fixedly connected with the base. The fixing assembly comprises a fixing disc, limiting grooves, a movable rod, an arc-shaped plate, a connecting rod, a first motor, a rotating disc and a sliding groove, the fixing disc is arranged at one end of the rotating shaft, the limiting grooves are formed in the periphery of one side of the fixing disc, and the movable rod is arranged in the limiting grooves. According to the pipe wall detection device for PE pipe production, by arranging the fixing assembly, a PE pipe can be more stably fixed and prevented from deviating in the detection process, after the PE pipe is fixed, a second motor is started to drive a rotating shaft to rotate, the fixing assembly and the pipe can be driven to rotate, and then the thickness of the whole pipe wall is detected.

Description

Technical Field

[0001] This utility model relates to the field of PE pipe production technology, specifically a pipe wall testing device for PE pipe production. Background Technology

[0002] PE pipes are plastic pipes. During the quality inspection of PE pipe production, in order to ensure the processing quality of PE pipes and avoid cracking during use due to uneven pipe wall thickness, it is necessary to inspect the pipe wall. Existing pipe wall inspection devices usually fix the pipe and use a handheld inspection device to rotate around the outside of the pipe to measure.

[0003] According to application number 202222936654.8, a pipe wall inspection device for PE pipe production is disclosed, relating to the field of PE pipe production technology. The device includes an inspection platform with a rotating cylinder above it. Through holes are formed on both sides of the rotating cylinder, and clamping rods are slidably connected inside the through holes. An arc-shaped clamping plate is fixedly connected to one end of the clamping rod inside the rotating cylinder. The side of the two arc-shaped clamping plates that is close to each other is a concave surface. A pull block is fixedly connected to the end of the clamping rod away from the arc-shaped clamping plate. A spring is fitted around the outside of the clamping rod, with one end fixedly connected to the pull block and the other end fixedly connected to the outer ring of the rotating cylinder. In this pipe wall inspection device for PE pipe production, the arc-shaped clamping plates, relying on the restoring force of the spring, can clamp and fix PE pipes of different sizes. The fixed pipes can be rotated by a motor, a first gear, a second gear, etc., allowing for the measurement of the pipe thickness at different locations without the need for a distance sensor.

[0004] The following problems still exist in actual use:

[0005] The aforementioned equipment uses the spring's return tension to fix PE pipes of different sizes. However, due to the spring's extensibility, the fixation is not stable enough. The fixed PE pipes are easily affected by external factors, causing them to shake, which in turn affects the pipe wall detection data. Furthermore, the distance sensor on the push rod can only move horizontally, resulting in poor flexibility. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a pipe wall inspection device for PE pipe production. This device can more stably fix PE pipes, preventing them from shifting during the inspection process. It also improves the flexibility of the ranging sensor, thus solving the problems mentioned in the background technology.

[0007] This utility model provides the following technical solution: a pipe wall testing device for PE pipe production, including a base, a fixing plate fixedly connected to the top of the base, a rotating shaft rotatably connected to one side of the fixing plate, and a fixing component provided on one side of the rotating shaft;

[0008] The fixing assembly includes a fixed plate, a limiting groove, a movable rod, an arc-shaped plate, a connecting rod, a first motor, a rotating disk, and a sliding groove. A fixed plate is located at one end of the rotating shaft. Limiting grooves are formed around one side of the fixed plate. A movable rod is located inside the limiting groove. An arc-shaped plate is located at the top of the movable rod. A connecting rod is located on one side of the movable rod. A first motor is located on one side of the fixed plate. A rotating disk is located on the output shaft of the first motor. Sliding grooves are formed around the inside of the rotating disk. The connecting rod is located inside the sliding groove.

[0009] Preferably, the top of the base is provided with a mounting plate, and the top of the mounting plate is provided with a detection component. The detection component includes a groove, a slide rail, a movable plate, a detection rod, a distance sensor, a top cover, and a screw. The top of the mounting plate has a groove, and the inner walls of both sides of the groove are fixedly connected to the slide rail. The movable plate is slidably connected to the surface of the slide rail. The detection rod is fixedly connected to one side of the movable plate, and a distance sensor is fixedly installed on the inner wall of one end of the detection rod.

[0010] Preferably, the fixed disk is fixedly connected to one end of the rotating shaft, the movable rod is slidably connected to the inside of the fixed disk, the arc-shaped plate is fixedly connected to the top end of the movable rod, the connecting rod is fixedly connected to one side of the movable rod, the first motor is fixedly connected to one side of the fixed disk, and the rotating disk is fixedly connected to the output shaft of the first motor.

[0011] Preferably, the first motor is located inside the rotating shaft, and the first motor is fixedly connected to the rotating shaft.

[0012] Preferably, a second motor is fixedly installed on one side of the fixing plate, and the output shaft of the second motor is fixedly connected to the rotating shaft.

[0013] Preferably, the top of the mounting plate is threadedly connected to a top cover, and the top cover is internally threadedly connected to a screw rod, the bottom end of which is rotatably connected to the top of the movable plate.

[0014] Preferably, the bottom of the mounting plate is provided with a moving component, which includes a guide rail, a slider, and a cylinder. The upper surface of the base is fixedly connected to both ends of the guide rail, and the surface of the guide rail is slidably connected to the slider. The slider is fixedly connected to the bottom of the mounting plate, and the top of the base is fixedly installed with a cylinder. The output shaft of the cylinder is fixedly connected to the mounting plate.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The pipe wall inspection device used in the production of PE pipes is equipped with a fixing component, which can more stably fix the PE pipe and prevent it from shifting during the inspection process. After the PE pipe is fixed, the second motor is started to drive the rotating shaft to rotate, which in turn drives the fixing component and the pipe to rotate, thereby detecting the thickness of the entire pipe wall.

[0017] 2. The pipe wall testing device used in the production of PE pipes is equipped with testing components, which can test the wall thickness of PE pipes and adjust the height of the testing rod according to the size of the PE pipes to adapt to PE pipes of different sizes.

[0018] 3. The pipe wall inspection device used in PE pipe production is equipped with a moving component, which can drive the inspection component to move horizontally, enabling the inspection of PE pipes of different lengths and improving the flexibility of the device. Attached Figure Description

[0019] Figure 1 A schematic diagram of the overall structure of a pipe wall testing device for PE pipe production provided by this utility model;

[0020] Figure 2 A front view structural diagram of a pipe wall testing device for PE pipe production provided by this utility model;

[0021] Figure 3 A schematic diagram of the fixing component structure of a pipe wall inspection device for PE pipe production provided by this utility model;

[0022] Figure 4 This utility model provides a schematic diagram of the detection component and the moving component of a pipe wall inspection device for PE pipe production.

[0023] In the diagram: 1. Base; 2. Fixing plate; 3. Rotating shaft; 4. Fixing assembly; 401. Fixing disc; 402. Limiting groove; 403. Movable rod; 404. Arc plate; 405. Connecting rod; 406. First motor; 407. Rotating disc; 408. Slide groove; 5. Second motor; 6. Mounting plate; 7. Detection assembly; 701. Groove; 702. Slide rail; 703. Movable plate; 704. Detection rod; 705. Distance sensor; 706. Top cover; 707. Screw; 8. Moving assembly; 801. Guide rail; 802. Slider; 803. Cylinder. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 3 A pipe wall inspection device for PE pipe production includes a base 1, a fixed plate 2 fixedly connected to the top of the base 1, a rotating shaft 3 rotatably connected to one side of the fixed plate 2, and a fixed assembly 4 provided on one side of the rotating shaft 3. The fixed assembly 4 includes a fixed plate 401, a limiting groove 402, a movable rod 403, an arc plate 404, a connecting rod 405, a first motor 406, a rotating disk 407, and a sliding groove 408. The fixed plate 401 is provided at one end of the rotating shaft 3. Limiting grooves 402 are provided around one side of the fixed plate 401. The movable rod 403 is provided inside the limiting groove 402. The arc plate 404 is provided at the top of the movable rod 403. A connecting rod 405 is provided on one side of the movable rod 403. The first motor 406 is provided on one side of the fixed plate 401. The rotating disk 407 is provided on the output shaft of the first motor 406. Sliding grooves 408 are provided around the inside of the rotating disk 407. The connecting rod 405 is located inside the sliding groove 408.

[0026] By setting the fixing component 4, the PE pipe can be fixed more stably, preventing it from shifting during the inspection process. One end of the PE pipe to be inspected is placed on the surface of the fixing component 4. By starting the first motor 406, in conjunction with the rotating disk 407, connecting rod 405, sliding groove 408, and movable rod 403, the arc plate 404 can be moved outward to abut against the inner wall of the PE pipe, thus fixing the PE pipe. PE pipes of different sizes can be fixed.

[0027] Please see Figures 1 to 3 The fixed disk 401 is fixedly connected to one end of the rotating shaft 3, the movable rod 403 is slidably connected to the inside of the fixed disk 401, the arc plate 404 is fixedly connected to the top of the movable rod 403, the connecting rod 405 is fixedly connected to one side of the movable rod 403, the first motor 406 is fixedly connected to one side of the fixed disk 401, the rotating disk 407 is fixedly connected to the output shaft of the first motor 406, the first motor 406 is located inside the rotating shaft 3, the first motor 406 is fixedly connected to the rotating shaft 3, and a second motor 5 is fixedly installed on one side of the fixed plate 2, and the output shaft of the second motor 5 is fixedly connected to the rotating shaft 3.

[0028] After the PE pipe is fixed, the second motor 5 is started to drive the rotating shaft 3 to rotate, which in turn drives the fixing component 4 and the pipe to rotate, thereby detecting the thickness of the entire pipe wall.

[0029] Please see Figure 1 and Figure 4 The top of the base 1 is provided with a mounting plate 6, and the top of the mounting plate 6 is provided with a detection component 7. The detection component 7 includes a groove 701, a slide rail 702, a movable plate 703, a detection rod 704, a distance sensor 705, a top cover 706, and a screw 707. The top of the mounting plate 6 has a groove 701. The slide rail 702 is fixedly connected to the inner walls of both sides of the groove 701. The movable plate 703 is slidably connected to the surface of the slide rail 702. The detection rod 704 is fixedly connected to one side of the movable plate 703. The distance sensor 705 is fixedly installed on the inner wall of one end of the detection rod 704. The top of the mounting plate 6 is threadedly connected to the top of the mounting plate 6. The screw 707 is threadedly connected to the inside of the top cover 706. The bottom end of the screw 707 is rotatably connected to the top of the movable plate 703.

[0030] The ranging sensor 705 can use an ultrasonic sensor to detect the wall thickness of PE pipes. By rotating the screw 707, the movable plate 703 can slide on the slide rail 702, which in turn drives the detection rod 704 to move up and down. The height of the detection rod 704 and the ranging sensor 705 can be adjusted according to the size of the PE pipe to adapt to different sizes of PE pipes.

[0031] Please see Figure 1 and Figure 4 The bottom of the mounting plate 6 is provided with a moving component 8, which includes a guide rail 801, a slider 802, and a cylinder 803. The upper surface of the base 1 is fixedly connected to both ends of the guide rail 801, and the slider 802 is slidably connected to the surface of the guide rail 801. The slider 802 is fixedly connected to the bottom of the mounting plate 6, and the top of the base 1 is fixedly installed with a cylinder 803. The output shaft of the cylinder 803 is fixedly connected to the mounting plate 6.

[0032] The mounting plate 6 can be moved horizontally by activating cylinder 803, and when the mounting plate 6 moves, it can drive slider 802 to slide on guide rail 801, increasing stability.

[0033] In this invention, the working principle of the device is as follows:

[0034] In use, one end of the PE pipe to be tested is fitted onto the surface of the fixing component 4. By starting the first motor 406, the rotating disk 407 is driven to rotate, causing the connecting rod 405 to slide in the slide groove 408 and drive the movable rod 403 to move outward. At the same time, four movable rods 403 can be driven to move outward, so that the arc plate 404 abuts against the inner wall of the PE pipe and fixes the PE pipe. It can fix PE pipes of different sizes and can increase the stability of the fixation.

[0035] After the PE pipe is fixed on the fixing component 4, the height of the detection rod 704 can be adjusted according to the size of the PE pipe. By rotating the screw 707, the movable plate 703 can be driven to slide on the slide rail 702, and at the same time, the detection rod 704 can be driven to move up and down, so that the detection rod 704 is parallel to the side wall of the PE pipe. Then, by starting the cylinder 803, the mounting plate 6 can be pushed to move horizontally, and at the same time, the detection rod 704 and the distance sensor 705 can be moved horizontally, so that the concave position of one end of the detection rod 704 can be inserted into the side wall of the PE pipe. Then, the wall thickness of the pipe is detected by the distance sensor 705. During the detection, by starting the second motor 5 to drive the rotating shaft 3 to rotate, the fixing component 4 and the pipe can be rotated, thereby detecting the thickness of the entire pipe wall.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pipe wall inspection device for PE pipe production, comprising a base (1), characterized in that, A fixing plate (2) is fixedly connected to the top of the base (1), and a rotating shaft (3) is rotatably connected to one side of the fixing plate (2). A fixing component (4) is provided on one side of the rotating shaft (3). The fixing component (4) includes a fixing plate (401), a limiting groove (402), a movable rod (403), an arc plate (404), a connecting rod (405), a first motor (406), a rotating plate (407), and a sliding groove (408). A fixing plate (401) is provided at one end of the rotating shaft (3). Limiting grooves (402) are provided around one side of the fixing plate (401). A movable rod (405) is installed inside the limiting groove (402). 03), the top of the movable rod (403) is provided with an arc plate (404), a connecting rod (405) is provided on one side of the movable rod (403), a first motor (406) is provided on one side of the fixed plate (401), a rotating plate (407) is provided on the output shaft of the first motor (406), and a sliding groove (408) is provided on all four sides of the interior of the rotating plate (407), and the connecting rod (405) is located inside the sliding groove (408).

2. The pipe wall inspection device for PE pipe production according to claim 1, characterized in that: The base (1) is provided with a mounting plate (6) on its top. The mounting plate (6) is provided with a detection component (7) on its top. The detection component (7) includes a groove (701), a slide rail (702), a movable plate (703), a detection rod (704), a distance sensor (705), a top cover (706), and a screw (707). The mounting plate (6) has a groove (701) on its top. The slide rail (702) is fixedly connected to the inner walls of both sides of the groove (701). The movable plate (703) is slidably connected to the surface of the slide rail (702). The detection rod (704) is fixedly connected to one side of the movable plate (703). The distance sensor (705) is fixedly installed on the inner wall of one end of the detection rod (704).

3. The pipe wall inspection device for PE pipe production according to claim 1, characterized in that: The fixed disk (401) is fixedly connected to one end of the rotating shaft (3), the movable rod (403) is slidably connected to the inside of the fixed disk (401), the arc plate (404) is fixedly connected to the top end of the movable rod (403), the connecting rod (405) is fixedly connected to one side of the movable rod (403), the first motor (406) is fixedly connected to one side of the fixed disk (401), and the rotating disk (407) is fixedly connected to the output shaft of the first motor (406).

4. The pipe wall inspection device for PE pipe production according to claim 1, characterized in that: The first motor (406) is located inside the rotating shaft (3), and the first motor (406) is fixedly connected to the rotating shaft (3).

5. The pipe wall inspection device for PE pipe production according to claim 1, characterized in that: A second motor (5) is fixedly installed on one side of the fixed plate (2), and the output shaft of the second motor (5) is fixedly connected to the rotating shaft (3).

6. The pipe wall inspection device for PE pipe production according to claim 2, characterized in that: The top of the mounting plate (6) is threadedly connected to a top cover (706), and the inside of the top cover (706) is threadedly connected to a screw (707). The bottom end of the screw (707) is rotatably connected to the top of the movable plate (703).

7. The pipe wall inspection device for PE pipe production according to claim 2, characterized in that: The bottom of the mounting plate (6) is provided with a moving component (8), which includes a guide rail (801), a slider (802), and a cylinder (803). The upper surface of the base (1) is fixedly connected to both ends of the guide rail (801), and the surface of the guide rail (801) is slidably connected to the slider (802). The slider (802) is fixedly connected to the bottom of the mounting plate (6), and the top of the base (1) is fixedly installed with a cylinder (803). The output shaft of the cylinder (803) is fixedly connected to the mounting plate (6).

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