Anode copper plate sampling device
By designing an anode copper plate sampling device, automated and mechanized sampling of anode copper plates was achieved, solving the problems of low efficiency and inaccurate location of manual sampling, and ensuring the complete collection of sample fragments and the accuracy of analysis results.
Patent Information
- Application Number
- CN202520663417.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-04-09
AI Technical Summary
In the existing technology, drilling and sampling of anode copper plates mainly relies on manual operation, which is inefficient, and the sampling location is not accurate enough. There are also omissions in the collection of sample fragments, which affects the accuracy of the analysis results.
An anode copper plate sampling device was designed, including a sampling stage, a collection funnel, an anode copper plate positioning mechanism, a drive linear module, and a sample debris collection mechanism. Through mechanized sampling, the device ensures accurate sampling location and complete collection of sample debris.
The automated sampling of the anode copper plate was achieved, which improved efficiency, reduced labor intensity, and ensured the accuracy of sampling location and the integrity of sample fragment collection, thereby improving the accuracy of analysis results.
Smart Images
Figure CN223870336U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sampling device technical field especially relates to a kind of anode copper plate sampling device. BACKGROUND
[0002] Anode copper is important raw material in the production process of electrolytic copper, and its quality directly affects the purity and performance of the final electrolytic copper. Therefore, to ensure that the produced anode copper meets the requirements, the composition of the anode copper plate needs to be analyzed, and the drilling sampling of 11 points of each batch of copper plate is carried out according to the standard. After the sample chips are collected, mixed, ground, packaged and tested, the analysis is completed.
[0003] At present, the drilling sampling of anode copper plate is mostly carried out manually. The sampling steps are roughly as follows: fixing the anode copper plate, drilling, and collecting sample chips. The whole sampling process is time-consuming and labor-intensive, and the efficiency is low. At the same time, in order to ensure the accuracy of the test analysis results, the sampling position of the anode copper plate has certain requirements. However, due to the influence of the working experience and subjective cognition of the operator, the sampling position is not accurate enough, and the sample collection is incomplete, which cannot fully meet the actual production needs. UTILITY MODEL CONTENT
[0004] To solve or partially solve the problems in the related art, the utility model provides an anode copper plate sampling device, aiming to solve the technical problems of time-consuming and labor-intensive manual sampling, inaccurate sampling position and incomplete sample chip collection.
[0005] The above-mentioned anode copper plate sampling device comprises a sampling table, a collection funnel, an anode copper plate positioning mechanism, left and right drive linear modules, front and rear drive linear modules, a vertical drive linear module, and a sample chip collection mechanism.
[0006] The collection funnel is recessed on the sampling table, and the anode copper plate positioning mechanism is arranged above the collection funnel. The front and rear drive linear modules are arranged on the side of the collection funnel. The left and right drive linear modules are arranged on the slider of the front and rear drive linear modules. The vertical drive linear module is vertically installed on the slider of the left and right drive linear modules. The sampling motor is arranged on the slider of the vertical drive linear module. The sampling drill bit is arranged on the output shaft of the sampling motor. The sample chip collection mechanism is arranged on the outside of the sampling drill bit.
[0007] In some schemes, the anode copper plate positioning mechanism comprises a support beam, a pad, a left side limiting block, a right side push cylinder, a front side limiting block, and a rear side push cylinder.
[0008] The support beams are arranged in parallel and at intervals above the collection funnel, and the two ends of the support beams are fixedly connected with the sampling table. The pads are uniformly and intervaliy arranged on the support beams, and the top surfaces of all the pads are located on the same horizontal plane.
[0009] The left limiting block is arranged on the leftmost cushion block, and the right pushing air cylinder is arranged on the sampling table and located at the right side of the collecting funnel.
[0010] The front limiting block is arranged on the frontmost cushion block, and the rear pushing air cylinder is arranged on the sampling table and located at the rear side of the collecting funnel.
[0011] In some schemes, one side of the sample collection mechanism is provided with a photoelectric sensor connected with a signal input end of a controller, and signal output ends of the controller are respectively electrically connected with the right pushing air cylinder, the rear pushing air cylinder, the left and right driving linear modules, the front and rear driving linear modules, the vertical driving linear module and the sampling motor.
[0012] In some schemes, the sample collection mechanism comprises a top plate, a spring rod, a bottom plate, a collecting barrel, a barrel cover and a sample discharging air cylinder.
[0013] The top plate is fixedly connected with the sampling motor, a bottom plate is arranged directly below the top plate, the top plate and the bottom plate are connected through the spring rod, the bottom plate is provided with the collecting barrel, the bottom of the collecting barrel is provided with the barrel cover, the barrel cover is hingedly connected with the collecting barrel and is driven to rotate through the sample discharging air cylinder.
[0014] In some schemes, the barrel cover comprises two semicircular cover plates, the two cover plates are respectively hingedly connected with the bottom plate and are respectively driven to rotate through a sample discharging air cylinder.
[0015] In some schemes, a supporting frame is arranged below the collecting funnel, and the supporting frame is connected with the collecting funnel through a damping spring.
[0016] An oscillation motor is arranged on the outer side of the collecting funnel.
[0017] In some schemes, a flow guide plate is arranged above the collecting funnel and is fixedly connected with the sampling table, and an air jet head is arranged on the flow guide plate.
[0018] In some schemes, a cutting fluid spray pipe is arranged on one side of the sampling drill bit.
[0019] The technical scheme provided by the device can have the following beneficial effects:
[0020] The device can realize mechanical automatic sampling, effectively improves the sampling efficiency of the anode copper plate, reduces the labor intensity of the workers, and further, the sampling position can be accurately adjusted each time, and the sampled sample can be completely collected, thereby effectively ensuring the accuracy of the inspection and analysis result.
[0021] It should be understood that the foregoing general description and the following detailed description are only exemplary and explanatory and are not restrictive of the application. BRIEF DESCRIPTION OF DRAWINGS
[0022] The above and other objects, features and advantages of the present application will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings in which like reference characters refer to like parts throughout and in which:
[0023] Figure 1 is a structural schematic view of the anode copper plate sampling device shown in the embodiment of the present application;
[0024] Figure 2 is a structural schematic view of the anode copper plate positioning mechanism of the anode copper plate sampling device shown in the embodiment of the present application;
[0025] Figure 3 is an assembly schematic view of the collection funnel of the anode copper plate sampling device shown in the embodiment of the present application;
[0026] Figure 4 is a structural schematic view of the sample chip collection mechanism of the anode copper plate sampling device shown in the embodiment of the present application;
[0027] Figure 5 is a control block diagram of the anode copper plate sampling device shown in the embodiment of the present application;
[0028] REFERENCE SIGNS:
[0029] 1, sampling table; 101, flow guide plate; 2, collection funnel; 201, support frame; 202, shock absorbing spring; 203, vibration motor; 3, anode copper plate positioning mechanism; 301, support beam; 302, cushion block; 303, left side limiting block; 304, right side push air cylinder; 305, front side limiting block; 306, rear side push air cylinder; 4, left and right driving linear module; 5, front and rear driving linear module; 6, vertical driving linear module; 7, sample chip collection mechanism; 701, top plate; 702, spring rod; 703, bottom plate; 704, collection barrel; 705, barrel cover; 7051, cover plate; 706, sample output air cylinder; 8, sampling motor; 9, sampling drill bit; 901, cutting fluid spray pipe; 10, photoelectric sensor; 11, controller; 12, air spray head. DETAILED DESCRIPTION
[0030] The application will be described in further detail in connection with the drawings and specific embodiments, but the scope of protection of the present application is not limited to the content described.
[0031] Please refer to Figure 1The application provides an anode copper plate sampling device, which comprises a sampling table 1, a collection funnel 2, an anode copper plate positioning mechanism 3, left-right driving linear modules 4, front-rear driving linear modules 5, vertical driving linear modules 6 and sample collection mechanisms 7.
[0032] In order to describe the installation position and orientation of each mechanism of the device and the working process of the device, the X direction is defined as the left-right direction of the device, and the Y direction is defined as the front-rear direction of the device.
[0033] A mounting hole is formed in the middle of the sampling table 1, and the collection funnel 2 is arranged in the mounting hole, so that the collection funnel 2 is recessed. The upper part of the collection funnel 2 is provided with the anode copper plate positioning mechanism 3, which is used for clamping the anode copper plate to prevent it from deflecting or moving during sampling. The side of the collection funnel 2 is provided with the front-rear driving linear modules 5, which are arranged on the left and right sides of the collection funnel 2 and are arranged along the front-rear direction of the device. The bottom of the left-right driving linear modules 4 is mounted on the sliders of the two front-rear driving linear modules 5 and is arranged along the left-right direction of the device. The vertical driving linear modules 6 are vertically mounted on the sliders of the left-right driving linear modules 4. The sliders of the vertical driving linear modules 6 are provided with sampling motors 8. The output shafts of the sampling motors 8 are provided with sampling drill bits 9. The outer sides of the sampling drill bits 9 are provided with the sample collection mechanisms 7.
[0034] When the device is used for sampling, the anode copper plate is first placed on the anode copper plate positioning mechanism 3, and then the anode copper plate is fixed by the anode copper plate positioning mechanism 3. Then the sampling motor 8 works to drive the sampling drill bit 9 to rotate. The sampling motor 8 and the sampling drill bit 9 are moved in the front-rear direction by the front-rear driving linear modules 5, are moved in the left-right direction by the left-right driving linear modules 4, and are moved up and down by the vertical driving linear modules 6. In this way, different points of the copper plate on the anode copper plate positioning mechanism 3 can be sampled. When the sampling drill bit 9 rotates, the sample (sample from the top) brought out by the sampling drill bit 9 is introduced into the sample collection mechanism 7 for collection and storage. The sample led out from the bottom of the anode copper plate falls into the collection funnel 2 for collection.
[0035] The device can realize automatic sampling and effectively improve the sampling efficiency of the anode copper plate and reduce the labor intensity of the workers. In addition, the sampling position can be accurately adjusted each time, and the collected sample can be completely collected, which effectively ensures the accuracy of the test analysis result.
[0036] In the embodiment, as shown in the drawings, Figure 2As shown, the anode copper plate positioning mechanism 3 comprises support beams 301, pads 302, left side limiting blocks 303, right side push air cylinders 304, front side limiting blocks 305, rear side push air cylinders 306; the support beams 301 are parallel and spaced apart above the collecting funnel 2, and the two ends of the support beams 301 are fixedly connected with the sampling table 1 respectively; the pads 302 are uniformly and spaced apart arranged on the support beams 301, and the top surfaces of all the pads 302 are located on the same horizontal plane; the leftmost pad 302 is provided with the left side limiting block 303, and the sampling table 1 is provided with the right side push air cylinder 304 located on the right side of the collecting funnel 2; the frontmost pad 302 is provided with the front side limiting block 305, and the sampling table 1 is provided with the rear side push air cylinder 306 located on the rear side of the collecting funnel 2.
[0037] When the anode copper plate is placed on the anode copper plate positioning mechanism 3, the anode copper plate is supported by the pads 302, and the arrangement that the top surfaces of all the pads 302 are located on the same horizontal plane enables the anode copper plate to be stably supported; the right side push air cylinder 304 acts to push the anode copper plate to the left side limiting block 303, at the same time, the rear side push air cylinder 306 acts to push the anode copper plate to the front side limiting block 305, thereby clamping the anode copper plate firmly, and further, since the left side of the anode copper plate is close to the left side limiting block 303 and the front side of the anode copper plate is close to the front side limiting block 305, each time the anode copper plate is placed on the anode copper plate positioning mechanism 3, there is the same zero point, and it is not necessary to redefine the zero point position of the anode copper plate each time sampling is performed, thereby effectively improving the operation efficiency of the device.
[0038] In the embodiment, as shown in Figure 5 As shown, one side of the sample collection mechanism 7 is provided with a photoelectric sensor 10, the photoelectric sensor 10 adopts a reflection type photoelectric sensor, the photoelectric sensor 10 is connected with the signal input end of a controller 11, the signal output end of the controller 11 is electrically connected with the right side push air cylinder 304, the rear side push air cylinder 306, the left-right drive linear module 4, the front-rear drive linear module 5, the vertical drive linear module 6 and the sampling motor 8 respectively, and when working, the photoelectric sensor 10 detects whether the anode copper plate positioning mechanism 3 is placed with the anode copper plate, and then the controller 11 controls other components to act in turn to perform sampling work on the anode copper plate, thereby effectively avoiding the occurrence of accidental start of the device and effectively ensuring the safety of operation of the device.
[0039] In the embodiment, as shown in Figure 4As shown, the sample collection mechanism 7 comprises a top plate 701, a spring rod 702, a bottom plate 703, a collection barrel 704, a barrel cover 705, and a sample discharge cylinder 706; the top plate 701 is fixedly connected with the sampling motor 8, the bottom plate 703 is arranged directly below the top plate 701, the top plate 701 and the bottom plate 703 are connected through the spring rod 702, the collection barrel 704 is arranged on the bottom plate 703, the bottom of the collection barrel 704 is provided with the barrel cover 705, the barrel cover 705 is hingedly connected with the collection barrel 704, and the barrel cover 705 is driven to rotate through the sample discharge cylinder 706.
[0040] It is conceivable that the middle part of the barrel cover 705 is provided with a through hole matched with the sampling drill bit 9, the lower end of the sampling drill bit 9 penetrates through the through hole and extends downward by a distance, and when sampling, the bottom surface of the barrel cover 705 is attached to the top surface of the anode copper plate when the sampling drill bit 9 rotates downward, the spring rod 702 is compressed as the sampling drill bit 9 continues to move downward, the sample brought out by the sampling drill bit 9 enters the sampling barrel, thereby achieving the purpose of collecting the sample, and after sampling is completed, the sample discharge cylinder 706 acts to drive the barrel cover 705 to rotate, thereby opening the bottom of the collection barrel 704, so that the collected sample can be discharged, and the sample is easy to pour out.
[0041] In the embodiment, the barrel cover 705 comprises two semicircular cover plates 7051, the two cover plates 7051 are respectively hingedly connected with the bottom plate 703 and are respectively driven to rotate through a sample discharge cylinder 706, in this way, when the sample is poured out, the two sample discharge cylinders 706 act synchronously to drive the two cover plates 7051 to open to the two sides respectively, so that the position where the sample is discharged is basically concentrated below the collection barrel 704, effectively avoiding the problem of scattered sample, and the use is more convenient.
[0042] In some specific embodiments, as Figure 3 As shown, the collection funnel 2 and the sampling table 1 are designed in a split type, the lower part of the collection funnel 2 is provided with a support frame 201, the support frame 201 is connected with the collection funnel 2 through a damping spring 202, and the outer side surface of the collection funnel 2 is provided with a vibration motor 203.
[0043] In this way, the collection funnel 2 is driven to vibrate through the vibration motor 203, which is beneficial to the sample in the collection funnel 2 to slide downward, effectively ensuring that all the sample can be completely collected, further ensuring the completeness of the sample collection, and improving the accuracy of the inspection and analysis result.
[0044] In the embodiment, as Figure 1 As shown, the upper part of the collection funnel 2 is provided with a flow guide plate 101 fixedly connected with the sampling table 1, the flow guide plate 101 is arranged obliquely, the upper end is fixedly connected with the sampling table 1, and the lower end covers the upper edge of the collection funnel 2, in this way, it is effectively ensured that all the sample can slide into the collection funnel 2.
[0045] In the embodiment, the deflector 101 is provided with an air jet head 12, which is connected with a high-pressure air supply device through a pipeline.
[0046] In some specific embodiments, one side of the sampling drill bit 9 is provided with a cutting fluid spray pipe 901, which is connected with the sampling motor 8 so as to follow the sampling drill bit 9, the cutting fluid spray pipe 901 adopts a serpentine bamboo joint pipe, the spraying direction of the cutting fluid spray pipe 901 is opposite to the lower end of the sampling drill bit 9 (not correctly shown in the figure), the cutting fluid spray pipe 901 is connected with a cutting fluid supply device through a pipeline, in operation, the cutting fluid supply device continuously supplies cutting fluid to the cutting fluid spray pipe 901, and then sprays the drilling position through the cutting fluid spray pipe 901, so as to reduce the temperature during drilling of the sample, effectively prevent copper sample oxidation, and improve the accuracy of sample inspection and analysis results.
[0047] The above has described the embodiments of the present application, the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those skilled in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles, practical application or improvement of technology in the market of the embodiments, or to enable other ordinary skilled in the art to understand the embodiments disclosed herein.
Claims
1. A sampling device for anode copper plates, characterized in that: It includes a sampling stage (1), a collection funnel (2), an anode copper plate positioning mechanism (3), a left and right drive linear module (4), a front and rear drive linear module (5), a vertical drive linear module (6), and a sample debris collection mechanism (7). A collection funnel (2) is recessed on the sampling stage (1), and an anode copper plate positioning mechanism (3) is provided above the collection funnel (2). A front-to-back drive linear module (5) is provided on the side of the collection funnel (2). A left-to-right drive linear module (4) is provided on the slider of the front-to-back drive linear module (5). A vertical drive linear module (6) is vertically installed on the slider of the left-to-right drive linear module (4). A sampling motor (8) is provided on the slider of the vertical drive linear module (6). A sampling drill bit (9) is provided on the output shaft of the sampling motor (8). A sample chip collection mechanism (7) is provided on the outside of the sampling drill bit (9).
2. The anode copper plate sampling device according to claim 1, characterized in that: The anode copper plate positioning mechanism (3) includes a support beam (301), a pad (302), a left limiting block (303), a right pushing cylinder (304), a front limiting block (305), and a rear pushing cylinder (306); The support beams (301) are parallel to each other and spaced apart above the collection funnel (2). The two ends of the support beams (301) are fixedly connected to the sampling platform (1). The pads (302) are evenly spaced on the support beams (301), and the top surfaces of all the pads (302) are located on the same horizontal plane. The left limiting block (303) is provided on the pad (302) located on the far left, and the right pushing cylinder (304) located on the right side of the collection funnel (2) is provided on the sampling stage (1); The pad (302) located at the frontmost side is provided with the front limiting block (305), and the sampling stage (1) is provided with the rear push cylinder (306) located behind the collection funnel (2).
3. The anode copper plate sampling device according to claim 2, characterized in that: A photoelectric sensor (10) is provided on one side of the sample collection mechanism (7). The photoelectric sensor (10) is connected to the signal input terminal of the controller (11). The signal output terminal of the controller (11) is electrically connected to the right push cylinder (304), the rear push cylinder (306), the left and right drive linear module (4), the front and rear drive linear module (5), the vertical drive linear module (6), and the sampling motor (8).
4. The anode copper plate sampling device according to claim 1, characterized in that: The sample collection mechanism (7) includes a top plate (701), a spring rod (702), a bottom plate (703), a collection bucket (704), a bucket lid (705), and a sample dispensing cylinder (706); The top plate (701) is fixedly connected to the sampling motor (8). A bottom plate (703) is provided directly below the top plate (701). The top plate (701) and the bottom plate (703) are connected by a spring rod (702). A collection bucket (704) is provided on the bottom plate (703). A bucket cover (705) is provided at the bottom of the collection bucket (704). The bucket cover (705) is hinged to the collection bucket (704) and is driven to rotate by a sample dispensing cylinder (706).
5. The anode copper plate sampling device according to claim 4, characterized in that: The barrel lid (705) includes two semi-circular cover plates (7051), which are respectively hinged to the bottom plate (703) and driven to rotate by a sample discharge cylinder (706).
6. The anode copper plate sampling device according to claim 1, characterized in that: A support frame (201) is provided below the collecting funnel (2), and the support frame (201) is connected to the collecting funnel (2) by a shock-absorbing spring (202); The outer side of the collecting funnel (2) is equipped with a vibration motor (203).
7. The anode copper plate sampling device according to claim 6, characterized in that: Above the collection funnel (2) is a guide plate (101) fixedly connected to the sampling platform (1), and the guide plate (101) is provided with an air nozzle (12).
8. The anode copper plate sampling device according to claim 1, characterized in that: The sampling drill bit (9) is provided with a cutting fluid nozzle (901) on one side.