PCB terminal automatic wire pressing machine
By designing an automatic wire crimping machine, the automatic conveying and crimping of terminal blocks is achieved through a conveying and crimping structure, solving the problem of low efficiency in manual operation in existing technologies, improving production efficiency and reducing labor costs.
Patent Information
- Application Number
- CN202520400429.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-10
AI Technical Summary
The current process of crimping PCB board terminals and cables requires a lot of manual labor, resulting in low production efficiency and high labor costs.
An automatic PCB terminal crimping machine was designed. It realizes the automatic conveying and crimping of terminal blocks through a conveying structure and a crimping structure. It uses a micro motor and a cylinder to drive the positioning claw for automatic positioning and cutting, and completes the automatic crimping of terminal blocks and cables.
It has enabled automated crimping of terminals and cables, improving production efficiency and reducing labor costs.
Smart Images

Figure CN223871841U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of terminal crimping technology, and in particular relates to an automatic PCB terminal crimping machine. Background Technology
[0002] A PCB (Printed Circuit Board) terminal crimping machine is a device specifically designed for crimping terminals and wires onto PCB boards. It achieves electrical connection by firmly crimping the terminals to the wire ends of cables and is widely used in the electronics manufacturing industry.
[0003] Currently, the crimping process for PCB board terminals and cables still suffers from limitations due to manual operation. Specifically, operators must first manually place the terminal blocks onto the positioning blocks, then manually insert each cable into the terminal block to ensure a tight fit. Finally, a crimping machine is used to crimp the placed terminals and cables. This heavily manual process not only reduces overall production efficiency but also increases labor costs and intensity. Utility Model Content
[0004] The purpose of this invention is to address the current practice where operators must manually place the terminal blocks onto the positioning blocks, then manually insert the cables one by one into the terminal blocks to ensure a tight fit, and finally use a crimping machine to crimp the placed terminal blocks and cables. This highly manual process not only reduces overall production efficiency but also increases labor costs and intensity. Therefore, this invention proposes an automatic PCB terminal crimping machine.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: an automatic PCB terminal crimping machine, comprising:
[0006] A workbench, on which a support frame is provided, and on which a telescopic cylinder and several limiting bodies are provided;
[0007] The pressing structure includes a moving block, a forming block, and a positioning block. The moving block is connected to the telescopic cylinder, the positioning block is located on the worktable, the forming block is connected to the moving block, and the moving block is slidably connected between a plurality of the limiting bodies.
[0008] and several transmission structures located on the end side of the terminal block.
[0009] As a further description of the above technical solution:
[0010] The terminal block has a slot, and the cable is placed in the slot.
[0011] As a further description of the above technical solution:
[0012] The limiting body is provided with a conveying groove, and a positioning element is provided on the wall of the conveying groove located on one side of the limiting body. The terminal strip is provided with a plurality of conveying holes, and the positioning element moves the conveying holes to convey it forward.
[0013] As a further description of the above technical solution:
[0014] The positioning component includes a miniature cylinder and a positioning claw. The miniature cylinder is connected to the wall of the conveying groove, and the positioning claw is connected to the miniature cylinder. The positioning claw abuts against the terminal block.
[0015] As a further description of the above technical solution:
[0016] The terminal block is provided with mounting blocks on both sides. The transmission structure is connected to the mounting blocks. The transmission structure includes a connecting plate, a micro motor and a transmission body. The connecting plate is connected to the mounting blocks. The micro motor passes through the connecting plate and is connected to the transmission body. The transmission body is provided with a push pin on its periphery. The push pin moves the transmission hole.
[0017] As a further description of the above technical solution:
[0018] The molding block is provided with a molding groove, and a cutting blade is provided on the inner wall of the molding groove.
[0019] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:
[0020] In this invention, a conveying structure is used to place the entire terminal block on a positioning block. The terminal block has several conveying holes. A micro motor in the conveying structure drives the conveyor to rotate, which in turn drives the pins on the conveyor to rotate and move the conveying holes, thus pushing the terminal block forward at equal distances. When the terminal block on the front side is at the bottom of the crimping structure, the positioning component on the front side, driven by a micro cylinder, abuts the two sides of the positioning claw against the horizontal abutment plates on both sides of the terminal block. The bottom of the positioning claw abuts the top of the terminal block, thus limiting the terminal block. The cable is then placed into the slot. The forming block in the crimping structure presses onto the terminal block, and the cutting blade on the forming block cuts the crimped terminal block, thus completing the crimping of a section of terminal block and cable. This structure automates the crimping of terminal blocks and cables, improving production efficiency and reducing labor costs. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 A three-dimensional automatic PCB terminal crimping machine Figure 1 .
[0023] Figure 2 A three-dimensional automatic PCB terminal crimping machine Figure 2 .
[0024] Figure 3 A three-dimensional automatic PCB terminal crimping machine Figure 3 .
[0025] Figure 4 A three-dimensional automatic PCB terminal crimping machine Figure 4 .
[0026] Legend:
[0027] 1-Workbench; 2-Support frame; 3-Telescopic cylinder; 4-Limiting body; 5-Filling structure; 51-Moving block; 52-Forming block; 53-Positioning block; 6-Transfer structure; 61-Connecting plate; 62-Miniature motor; 63-Transfer body; 7-Slotted; 8-Transfer groove; 9-Positioning component; 91-Miniature cylinder; 92-Positioning claw; 10-Transfer hole; 11-Mounting block; 12-Pulley; 13-Forming groove; 14-Cut blade; 15-Terminal strip. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0031] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0032] In the description of the embodiments of this utility model, it should be noted that the terms "upper" and "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0033] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0034] Please see Figure 1-4 This utility model provides a technical solution: an automatic PCB terminal crimping machine, comprising:
[0035] Workbench 1, on which a support frame 2 is provided, and on which a telescopic cylinder 3 and several limiting bodies 4 are provided;
[0036] The pressing structure 5 includes a moving block 51, a forming block 52 and a positioning block 53. The moving block 51 is connected to the telescopic cylinder 3, the positioning block 53 is located on the worktable 1, the forming block 52 is connected to the moving block 51, and the moving block 51 is slidably connected between a plurality of the limiting bodies 4.
[0037] and several transmission structures 6, which are located on the end side of the terminal block 15.
[0038] The terminal block 15 has a slot 7, and the cable is placed in the slot 7.
[0039] The limiting body 4 is provided with a conveying groove 8, and a positioning element 9 is provided on the wall of the conveying groove 8 located on one side of the limiting body 4. The terminal strip 15 is provided with a plurality of conveying holes 10. The positioning element 9 moves the conveying holes 10 to convey the cable forward. A through groove is provided between the limiting body and the moving block to facilitate the insertion of the cable into the groove and its removal after the wire is pressed, formed, and cut.
[0040] The positioning component 9 includes a miniature cylinder 91 and a positioning claw 92. The miniature cylinder 91 is connected to the wall of the conveying groove 8, and the positioning claw 92 is connected to the miniature cylinder 91. The positioning claw 92 abuts against the terminal block 15.
[0041] Mounting blocks 11 are provided on both sides of the terminal block strip 15. The conveying structure 6 is connected to the mounting blocks 11. The conveying structure 6 includes a connecting plate 61, a micro motor 62, and a conveying body 63. The connecting plate 61 is connected to the mounting blocks 11, and the micro motor 62 passes through the connecting plate 61 and is connected to the conveying body 63. A deflector 12 is provided around the periphery of the conveying body 63. The deflector 12 moves the conveying hole 10. The rotation of the deflector moves the conveying hole, moving the terminal block strip forward an equal distance along the positioning block, thereby automating the conveying process.
[0042] The molding block 52 is provided with a molding groove 13, and a cutting blade 14 is provided on the inner wall of the molding groove 13. This allows molding and cutting to be performed simultaneously, cutting the terminal block and cable as soon as the wiring is completed.
[0043] The positioning block extends from the tail end to the head end of the terminal block, ensuring that the terminal block is always conveyed within the limiting groove of the positioning block.
[0044] Working Principle: By setting up a conveying structure, the entire terminal block is placed on the positioning block. The terminal block has several conveying holes. A micro motor in the conveying structure drives the conveyor to rotate, which in turn drives the pins on the conveyor to rotate and move the conveying holes, thus pushing the terminal block forward at equal distances. When the terminal block on the front side is at the bottom of the crimping structure, the positioning component on the front side, driven by a micro cylinder, abuts the two sides of the positioning claw against the horizontal abutment plates on both sides of the terminal block. The bottom of the positioning claw abuts against the top of the terminal block, thus limiting the terminal block. The cable is placed into the slot, and the forming block in the crimping structure presses onto the terminal block. The cutting blade on the forming block cuts the crimped terminal block, thus completing the crimping of a section of terminal block and cable. This structure automates the crimping of terminal blocks and cables, improving production efficiency and reducing labor costs.
[0045] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An automatic PCB terminal crimping machine, characterized in that, include: A workbench, on which a support frame is provided, and on which a telescopic cylinder and several limiting bodies are provided; The pressing structure includes a moving block, a forming block, and a positioning block. The moving block is connected to the telescopic cylinder, the positioning block is located on the worktable, the forming block is connected to the moving block, and the moving block is slidably connected between a plurality of the limiting bodies. and several transmission structures located on the end side of the terminal block.
2. The PCB terminal automatic crimping machine according to claim 1, characterized in that, The terminal block has a slot, and the cable is placed in the slot.
3. The PCB terminal automatic crimping machine according to claim 2, characterized in that, The limiting body is provided with a conveying groove, and a positioning element is provided on the wall of the conveying groove located on one side of the limiting body. The terminal strip is provided with a plurality of conveying holes, and the positioning element moves the conveying holes to convey it forward.
4. The automatic PCB terminal crimping machine according to claim 3, characterized in that, The positioning component includes a miniature cylinder and a positioning claw. The miniature cylinder is connected to the wall of the conveying groove, and the positioning claw is connected to the miniature cylinder. The positioning claw abuts against the terminal block.
5. The automatic PCB terminal crimping machine according to claim 2, characterized in that, The terminal block is provided with mounting blocks on both sides. The transmission structure is connected to the mounting blocks. The transmission structure includes a connecting plate, a micro motor and a transmission body. The connecting plate is connected to the mounting blocks. The micro motor passes through the connecting plate and is connected to the transmission body. The transmission body is provided with a push pin on its periphery. The push pin moves the transmission hole.
6. The automatic PCB terminal crimping machine according to claim 1, characterized in that, The molding block is provided with a molding groove, and a cutting blade is provided on the inner wall of the molding groove.