Overhead cable deicing device

By designing an overhead cable de-icing device, which utilizes a tracked ice-crushing component and a sweeping mechanism to automatically crush and sweep away the ice, the problem of low de-icing efficiency and high safety risks in existing technologies has been solved, achieving efficient and safe ice removal.

CN223872016UActive Publication Date: 2026-02-03HENAN EPRI GAOKE GROUP CO LTD +1
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Patent Information

Application Number
CN202520299804.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-02-03
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Existing technologies suffer from low de-icing efficiency, low automation, and safety risks. Furthermore, some methods are energy-intensive or complex to operate, making them difficult to apply on high-voltage lines.

Method used

Design an overhead cable de-icing device, including a tracked ice-crushing component and a sweeping mechanism. The tracked ice-crushing component crushes and breaks up the ice, and the sweeping mechanism sweeps the broken ice off. Combined with a walking mechanism and a spacing adjustment component, automated de-icing is achieved.

Benefits of technology

It improves de-icing efficiency and automation, ensures complete removal of ice, reduces manual labor intensity and safety risks, and is suitable for de-icing operations on high-voltage lines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable deicing, in particular to an overhead cable deicing device which comprises a rack, a walking mechanism and a deicing mechanism arranged in the middle of the walking mechanism. The two crawler-type ice grinding assemblies are symmetrically arranged, the distance adjusting assembly is used for adjusting the distance between one ends of the two crawler-type ice grinding assemblies, the other ends of the two crawler-type ice grinding assemblies are rotationally connected with the rack, and an ice removing channel for a cable to pass through is formed between the two crawler-type ice grinding assemblies; the rear side of the rack is connected with the sweeping mechanism, the distance between one ends of the two crawler-type ice grinding assemblies is adjusted through the distance adjusting assembly, the two crawler-type ice grinding assemblies are made to be of a splayed structure to clamp an iced cable, the crawler-type ice grinding assemblies grind and break ice on the cable while walking, the automation degree is improved, and the deicing efficiency is improved; crushed ice formed after crushing is swept off from the upper side of the cable through the sweeping mechanism, so that the ice coating is completely removed, and the ice coating removing effect is further improved.
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Description

Technical Field

[0001] This utility model relates to the field of cable de-icing technology, and in particular to an overhead cable de-icing device. Background Technology

[0002] Ice accumulation on high-voltage transmission lines is usually caused by weather conditions such as rime, hoarfrost, or freezing rain. These ice layers can cause phase-to-phase flashovers in the lines. Moreover, when the weight of the ice layer exceeds the load-bearing limit of the transmission line, it may cause the high-voltage line to break or even the power tower to collapse, seriously threatening the safety of the power system.

[0003] Currently, de-icing work mainly relies on workers climbing transmission towers to manually knock the ice down. This method is not only labor-intensive and inefficient, but also carries the risk of tower collapse or workers falling to their deaths. Some methods use high-current thermal de-icing, which has a higher de-icing efficiency. However, this method consumes a lot of energy, is very complex to operate, and requires power outages on the transmission lines. It is difficult to use DC de-icing on transmission lines. In addition, some methods use a hoisting mechanism to hang de-icing robots on the cables. As the de-icing robot moves, it crushes the ice on the cables. However, some of the crushed ice may remain on the upper side of the cable and cannot fall off, thus reducing the de-icing effect. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide an overhead cable de-icing device with a high degree of automation, improved de-icing efficiency and improved ice removal effect.

[0005] The technical solution adopted in this utility model is as follows:

[0006] An overhead cable de-icing device includes a frame, a traveling mechanism, and a de-icing mechanism. The de-icing mechanism is located in the middle of the traveling mechanism and includes two symmetrically arranged tracked ice-crushing components and a spacing adjustment component for adjusting the distance between one end of the two tracked ice-crushing components. The other end of each of the two tracked ice-crushing components is rotatably connected to the frame, and a de-icing channel for the cable to pass through is formed between the two tracked ice-crushing components. A cleaning mechanism is connected to the rear side of the frame.

[0007] As a preferred embodiment, the tracked ice-crushing assembly includes a swing frame, a rotary track, and a first motor that drives the rotary track to rotate. The rotary track is installed on the lower side of the swing frame, and several ice-breaking teeth are evenly arranged on its outer side.

[0008] The spacing adjustment assembly includes a guide rod, a bidirectional lead screw, and a second motor connected to the bidirectional lead screw. The bidirectional lead screw is rotatably connected to the frame and has two nut blocks connected to it by positive and negative threads. The nut blocks are slidably connected to the guide rod, which is fixed to the frame. One end of the swing frame is provided with a clearance groove, and the nut blocks are set in the clearance groove. Sliding grooves are provided on both the upper and lower sides of the clearance groove. Bearings are connected to both the upper and lower sides of the nut blocks, and the two bearings are slidably connected in the two sliding grooves respectively. The other end of the swing frame is rotatably connected to the frame.

[0009] Preferably, the cleaning mechanism includes a third motor, a first mounting frame, and a turntable. The first mounting frame is fixedly connected to the rear side of the frame. The third motor is mounted on the first mounting frame, and its bottom output end is connected to the center of the turntable for transmission. Several brush pieces are arranged in a circular array on the outer side of the turntable, and the brush pieces protrude downward from the turntable.

[0010] Preferably, the turntable is arranged in the shape of an inverted frustum, and several mounting seats are arranged in a ring array on its outer side. The mounting seat has a T-shaped groove on the side away from the turntable. The brush component includes a T-shaped block, a triangular block and brush bristles connected to the bottom of the triangular block. The triangular block is connected to one side of the T-shaped block, and the T-shaped block can be detachably snapped into the T-shaped groove.

[0011] Preferably, the walking mechanism includes a front walking wheel and a rear walking wheel, both of which are rotatably connected to the frame and are respectively located on the front and rear sides of the de-icing mechanism.

[0012] Preferably, a hanging assembly is detachably connected to the top of the frame. The hanging assembly includes a hanger and an inclined guide frame. Hooks are symmetrically connected to the top two sides of the hanger, and the two ends of the inclined guide frame are connected to two hooks respectively.

[0013] Preferably, a second mounting bracket is connected to the top of the frame, the second mounting bracket is provided with a mounting groove, and a plug-in foot is connected to the bottom of the hanger. The plug-in foot is movably inserted into the mounting groove. A ball-head quick-release pin is detachably connected to the second mounting bracket, and the ball-head quick-release pin movably passes through the plug-in foot.

[0014] Preferably, the bottom of the frame is symmetrically connected to inclined support components on both sides, one of which is equipped with a battery box, and the other is equipped with a counterweight corresponding to the weight of the battery box.

[0015] Preferably, the tilting support assembly includes a first support leg and a second support leg, with one side of the first support leg and the second support leg hinged together by a hinge, and the adjacent side of the first support leg being fastened together by a latch.

[0016] The beneficial effects of this utility model are as follows:

[0017] The overhead cable de-icing device adjusts the distance between one end of two tracked ice-crushing components using a spacing adjustment component, so that the two tracked ice-crushing components clamp the iced cable in a figure-eight structure. The tracked ice-crushing components crush and break up the ice on the cable as they move, improving automation and de-icing efficiency. The crushed ice is then swept off the top of the cable by a cleaning mechanism, completely removing the ice and thus improving the de-icing effect. Attached Figure Description

[0018] Figure 1 This is a three-dimensional schematic diagram of an overhead cable de-icing device.

[0019] Figure 2 for Figure 1 Enlarged diagram of point A in the middle.

[0020] Figure 3 This is a front view of the overhead cable de-icing device.

[0021] Figure 4 This is a bottom view of an overhead cable de-icing device.

[0022] Figure 5 This is a first three-dimensional schematic diagram of the tracked ice-crushing assembly, the spacing adjustment assembly, and the frame.

[0023] Figure 6 This is a second perspective view of the tracked ice-crushing assembly, the spacing adjustment assembly, and the frame.

[0024] Figure 7 for Figure 6 A schematic diagram of the structure.

[0025] Figure 8 for Figure 6 A bottom view of the structure.

[0026] Figure 9 This is a three-dimensional schematic diagram of the cleaning mechanism.

[0027] Figure 10 This is a structural breakdown diagram of the cleaning mechanism.

[0028] In the diagram: 1. Frame; 2. Walking mechanism; 201. Front walking wheel; 202. Rear walking wheel; 3. De-icing mechanism; 301. Tracked ice-crushing assembly; 3011. Swing frame; 3012. Rotary track; 3013. First motor; 3014. Ice-breaking teeth; 3015. Clearance groove; 3016. Slide groove; 302. Spacing adjustment assembly; 3021. Guide rod; 3022. Two-way lead screw; 3023. Second motor; 3024. Nut block; 3025. Bearing; 4. De-icing channel; 5. Cleaning mechanism; 501. Third motor; 502. 503. Mounting bracket; 504. Turntable; 505. Brush assembly; 5041. T-block; 5042. Triangular block; 5043. Brush bristles; 505. Mounting base; 506. T-slot; 6. Hanging assembly; 601. Hanger; 602. Inclined guide frame; 603. Hook; 604. Plug-in foot; 7. Second mounting bracket; 8. Mounting slot; 9. Ball joint quick release pin; 10. Inclined support assembly; 1001. First support foot; 1002. Second support foot; 10. Inclined support assembly; 11. Battery box; 12. Counterweight; 13. Hinge; 14. Lock. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-10 This utility model provides a technical solution: an overhead cable de-icing device, including a frame 1, a walking mechanism 2 and a de-icing mechanism 3, characterized in that: the de-icing mechanism 3 is located in the middle of the walking mechanism 2, and includes two symmetrically arranged tracked ice-grinding components 301 and a spacing adjustment component 302 for adjusting the distance between one end of the two tracked ice-grinding components 301, the other end of the two tracked ice-grinding components 301 is rotatably connected to the frame 1, and a de-icing channel 4 for the cable to pass through is formed between the two tracked ice-grinding components 301, and a cleaning mechanism 5 is connected to the rear side of the frame 1;

[0031] The spacing between one end of the two tracked ice-crushing components 301 is adjusted by the spacing adjustment component 302, so that the two tracked ice-crushing components 301 clamp the iced cable in a figure-eight structure. The overhead cable de-icing device is moved forward along the cable by the driving walking mechanism 2. The tracked ice-crushing components 301 crush the ice on the cable while moving, which improves the degree of automation and the de-icing efficiency. The crushed ice is swept off the top of the cable by the cleaning mechanism 5, so that the ice is completely removed, thereby improving the de-icing effect.

[0032] In order to facilitate the crushing and breaking of ice on the cable and improve the de-icing efficiency, in this embodiment, preferably, the tracked ice crushing assembly 301 includes a swing frame 3011, a rotary track 3012 and a first motor 3013 for driving the rotary track 3012 to rotate. The rotary track 3012 is installed on the lower side of the swing frame 3011 and has a number of ice-breaking teeth 3014 evenly arranged on its outer side.

[0033] The spacing adjustment assembly 302 includes a guide rod 3021, a bidirectional lead screw 3022, and a second motor 3023 that is drivenly connected to the bidirectional lead screw 3022. The bidirectional lead screw 3022 is rotatably connected to the frame 1 and is connected to two nut blocks 3024 by positive and negative threads. The nut blocks 3024 are slidably connected to the guide rod 3021. The guide rod 3021 is fixed to the frame 1. One end of the swing frame 3011 is provided with a relief groove 3015. The nut blocks 3024 are set in the relief groove 3015. The upper and lower sides of the relief groove 3015 are provided with sliding grooves 3016. The upper and lower sides of the nut blocks 3024 are connected with bearings 3025. The two bearings 3025 are slidably connected in the two sliding grooves 3016 respectively. The other end of the swing frame 3011 is rotatably connected to the frame 1.

[0034] The purpose is to increase the distance between one end of the two tracked ice-gripping components 301 when the cable needs to be hung, using the spacing adjustment component 302 to make the two tracked ice-gripping components 301 parallel to each other. This ensures that the width of the de-icing channel 4 is greater than that of the ice-covered cable, allowing the ice-covered cable to enter the de-icing channel 4. Then, the walking mechanism 2 is hung on the ice-covered cable. After the cable is hung, the second motor 3023 drives the bidirectional lead screw 3022 to rotate, which in turn drives the two nut blocks 3024 to move in opposite directions along the guide rod 3021. At the same time, the bearing 3025 moves along the slide groove 3. 016 Slides and pushes the swing frame 3011 to swing, so that the two swing frames 3011 swing into a figure-eight structure, thereby adjusting the distance between one end of the two rotary tracks 3012 to be slightly larger than the diameter of the bare cable. After the adjustment is completed, the overhead cable de-icing device is driven to move forward along the cable through the walking mechanism 2. At the same time, the rotary track 3012 is driven to rotate through the first motor 3013, so that the rotary track 3012 moves along the ice layer and uses the ice-breaking teeth 3014 to crush and break the ice layer of the cable, thereby improving the degree of automation and the de-icing efficiency.

[0035] In order to facilitate complete removal of ice and improve the ice removal effect, in this embodiment, preferably, the cleaning mechanism 5 includes a third motor 501, a first mounting frame 502 and a turntable 503. The first mounting frame 502 is fixedly connected to the rear side of the frame 1. The third motor 501 is mounted on the first mounting frame 502, and its bottom output end is connected to the middle of the turntable 503 for transmission. Several brush pieces 504 are arranged in a circular array on the outer side of the turntable 503, and the brush pieces 504 protrude downward from the turntable 503.

[0036] The purpose is to crush the ice on the cable into small pieces through the de-icing mechanism 3, and then drive the turntable 503 to rotate through the third motor 501, which in turn drives multiple brush pieces 504 to rotate along the center of the turntable 503, so that the brush pieces 504 sweep the small pieces of ice off the upper side of the cable, ensuring that the ice is completely removed, thereby improving the ice removal effect.

[0037] To facilitate the replacement of the brush component 504, in this embodiment, preferably, the turntable 503 is arranged in the shape of an inverted frustum, and a number of mounting seats 505 are arranged in a circular array on its outer side. The mounting seat 505 is provided with a T-shaped groove 506 on the side away from the turntable 503. The brush component 504 includes a T-shaped block 5041, a triangular block 5042, and bristles 5043 connected to the bottom of the triangular block 5042. The triangular block 5042 is connected to one side of the T-shaped block 5041, and the T-shaped block 5041 can be detachably snapped into the T-shaped groove 506.

[0038] The purpose is to insert the T-shaped block 5041 obliquely into the T-shaped groove 506 to form a snap-fit ​​fixation of the brush part 504, thereby enabling the quick installation of the brush part 504. The T-shaped block 5041 is then pulled out obliquely from the T-shaped groove 506 to enable the quick disassembly of the brush part 504, thus facilitating the replacement of the brush part 504.

[0039] To improve stability during walking, in this embodiment, preferably, the walking mechanism 2 includes a front walking wheel 201 and a rear walking wheel 202, both of which are rotatably connected to the frame 1 and are respectively located on the front and rear sides of the de-icing mechanism 3.

[0040] The purpose is to place the de-icing mechanism 3 between the front walking wheel 201 and the rear walking wheel 202 to ensure that the center of gravity of the overhead cable de-icing device is centered, thereby improving the stability during movement.

[0041] To make the operation more flexible and improve applicability, in this embodiment, preferably, a hanging assembly 6 is detachably connected to the top of the frame 1. The hanging assembly 6 includes a hanger 601 and an inclined guide frame 602. Hooks 603 are symmetrically connected to the top two sides of the hanger 601, and the two ends of the inclined guide frame 602 are respectively connected to the two hooks 603.

[0042] The purpose is to connect the hanger 601 to the frame 1 and guide it through the inclined guide frame 602, so that the boom of the drone can be hung into the hook 603. Then, the drone can be remotely controlled to lift the overhead cable de-icing device and hang it on the cable, making the operation more flexible and improving its applicability.

[0043] In order to reduce the space occupied by the overhead cable de-icing device during storage or transportation, in this embodiment, preferably, the top of the frame 1 is connected to a second mounting bracket 7, the second mounting bracket 7 is provided with a mounting groove 8, the bottom of the hanger 601 is connected to a plug-in foot 604, the plug-in foot 604 is movably inserted into the mounting groove 8, and the second mounting bracket 7 is detachably connected to a ball-head quick-release pin 9, the ball-head quick-release pin 9 movably passes through the plug-in foot 604;

[0044] The purpose is to allow for quick installation of the hanging assembly 6 when the overhead cable de-icing device is needed. This is achieved by inserting the plug pin 604 of the hanging assembly 6 downwards into the mounting groove 8, then installing the ball-head quick-release pin 9 to pass through the plug pin 604 and secure it. When the overhead cable de-icing device is no longer in use, the ball-head quick-release pin 9 is removed, and the plug pin 604 of the hanging assembly 6 is moved upwards from the mounting groove 8, thus achieving quick disassembly of the hanging assembly 6. This reduces space occupation and facilitates the storage and transportation of the overhead cable de-icing device.

[0045] In order to improve the stability of the overhead cable de-icing device, in this embodiment, preferably, inclined support components 10 are symmetrically connected on both sides of the bottom of the frame 1, one inclined support component 10 is equipped with a battery box 11, and the other inclined support component 10 is equipped with a counterweight 12 corresponding to the weight of the battery box 11.

[0046] The purpose is to provide ground support for the overhead cable de-icing device through the inclined support component 10. When de-icing the cable, the battery box 11 and the counterweight 12 are installed on the inclined support component 10 respectively, so that the center of gravity of the overhead cable de-icing device is lower than the lowest position of the cable. Thus, the overhead cable de-icing device generates a corrective torque when it is tilted by its own weight, ensuring that the overhead cable de-icing device does not tip over and improving the stability of the overhead cable de-icing device.

[0047] In order to reduce the space occupied by the overhead cable de-icing device during storage or transportation, in this embodiment, preferably, the inclined support assembly 10 includes a first support leg 1001 and a second support leg 1002. One side between the first support leg 1001 and the second support leg 1002 is hinged by a hinge 13, and the adjacent side is movably fastened by a latch 14.

[0048] The purpose is to unlock the latch 14 when the overhead cable de-icing device is no longer in use, and then flip the second support leg 1002 upward with the hinge 13 as the center, so that the first support leg 1001 and the second support leg 1002 are in a folded state, which reduces the space occupied and facilitates the storage and transportation of the overhead cable de-icing device. When the overhead cable de-icing device needs to be used, flip the second support leg 1002 downward with the hinge 13 as the center, so that the first support leg 1001 and the second support leg 1002 are in an unfolded state, and then lock the latch 14 to fix it.

[0049] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An overhead cable de-icing device, comprising a frame (1), a traveling mechanism (2), and a de-icing mechanism (3), characterized in that: The de-icing mechanism (3) is located in the middle of the walking mechanism (2) and includes two symmetrically arranged tracked ice-crushing assemblies (301) and a spacing adjustment assembly (302) for adjusting the distance between one end of the two tracked ice-crushing assemblies (301). The other end of the two tracked ice-crushing assemblies (301) is rotatably connected to the frame (1). A de-icing channel (4) for cables to pass through is formed between the two tracked ice-crushing assemblies (301). A cleaning mechanism (5) is connected to the rear side of the frame (1).

2. The overhead cable de-icing device according to claim 1, characterized in that: The tracked ice-crushing assembly (301) includes a swing frame (3011), a rotary track (3012), and a first motor (3013) that drives the rotary track (3012) to rotate. The rotary track (3012) is installed on the lower side of the swing frame (3011), and a number of ice-breaking teeth (3014) are evenly arranged on its outer side. The spacing adjustment assembly (302) includes a guide rod (3021), a bidirectional lead screw (3022), and a second motor (3023) that is drivenly connected to the bidirectional lead screw (3022). The bidirectional lead screw (3022) is rotatably connected to the frame (1), and it is connected to two nut blocks (3024) by positive and negative threads. The nut blocks (3024) are slidably connected to the guide rod (3021). The guide rod (3021) is fixed to the frame (1). The swing frame One end of (3011) is provided with a relief groove (3015), the nut block (3024) is set in the relief groove (3015), the upper and lower sides of the relief groove (3015) are provided with sliding grooves (3016), the upper and lower sides of the nut block (3024) are connected with bearings (3025), the two bearings (3025) are slidably connected in the two sliding grooves (3016), and the other end of the swing frame (3011) is rotatably connected to the frame (1).

3. The overhead cable de-icing device according to claim 1, characterized in that: The cleaning mechanism (5) includes a third motor (501), a first mounting bracket (502) and a turntable (503). The first mounting bracket (502) is fixedly connected to the rear side of the frame (1). The third motor (501) is mounted on the first mounting bracket (502), and its bottom output end is connected to the middle of the turntable (503) for transmission. A number of brush pieces (504) are arranged in a circular array on the outer side of the turntable (503). The brush pieces (504) protrude downward from the turntable (503).

4. The overhead cable de-icing device according to claim 3, characterized in that: The turntable (503) is arranged in the shape of an inverted frustum, and a number of mounting seats (505) are arranged in a ring array on its outer side. The mounting seat (505) has a T-shaped groove (506) on the side away from the turntable (503). The brush component (504) includes a T-shaped block (5041), a triangular block (5042), and bristles (5043) connected to the bottom of the triangular block (5042). The triangular block (5042) is connected to one side of the T-shaped block (5041), and the T-shaped block (5041) can be detachably snapped into the T-shaped groove (506).

5. The overhead cable de-icing device according to claim 1, characterized in that: The walking mechanism (2) includes a front walking wheel (201) and a rear walking wheel (202). The front walking wheel (201) and the rear walking wheel (202) are rotatably connected to the frame (1) and are respectively located on the front and rear sides of the de-icing mechanism (3).

6. The overhead cable de-icing device according to claim 1, characterized in that: A hanging assembly (6) is detachably connected to the top of the frame (1). The hanging assembly (6) includes a hanger (601) and an inclined guide frame (602). Hooks (603) are symmetrically connected to the top two sides of the hanger (601). The two ends of the inclined guide frame (602) are respectively connected to two hooks (603).

7. The overhead cable de-icing device according to claim 6, characterized in that: The top of the frame (1) is connected to a second mounting bracket (7), the second mounting bracket (7) is provided with a mounting groove (8), the bottom of the hanger (601) is connected to a plug-in foot (604), the plug-in foot (604) is movably inserted into the mounting groove (8), the second mounting bracket (7) is detachably connected to a ball head quick release pin (9), the ball head quick release pin (9) movably passes through the plug-in foot (604).

8. The overhead cable de-icing device according to claim 1, characterized in that: The bottom sides of the frame (1) are symmetrically connected with inclined support components (10), one of the inclined support components (10) is equipped with a battery box (11), and the other inclined support component (10) is equipped with a counterweight (12) corresponding to the weight of the battery box (11).

9. The overhead cable de-icing device according to claim 8, characterized in that: The inclined support assembly (10) includes a first support foot (1001) and a second support foot (1002), one side of the first support foot (1001) and the second support foot (1002) is hinged by a hinge (13), and the adjacent side is movably fastened by a latch (14).